Slaughtering equipment for pigs

Your partner for

plant engineering

and construction

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P L a n n i n g · P R O D U c T i O n · i m P L e m e n TaT i O n

Our comprehensive range of services:

Planning of food processing plants of variable sizes, in particular:

Slaughtering plants for pigs, cattle and sheepRed meat processingPoultry slaughtering and processingFish processingcanning factoriescooling and freezing technology

in-house manufacture of machinery and installations in germanyPersonnel trainingTransfer of marketing know-how (e. g. recipes)Turnkey construction and elaborate cooperation concepts

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That is how we implement customized plant concepts and complete solutions of any size with equal commitment as we apply ready-to-install plant modules. in addition our faci-lities meet the highest standards regarding animal welfare, ergonomics, operational sa-fety, hygiene and environmental protection.

Quality management all along the line.

consistent quality management and pro-duction of the machines and plant modules in our own manufacturing plant is an im-portant factor in meeting our targets. Being manufacturers of high-quality prefabricated building elements we have been success-fully implementing complex turnkey projects for years, supporting our customers far beyond commissioning. This close collabo-ration has enabled us to extend our field of operations more and more.

Today, emF has a global network of branch offices allowing us to give our customers even better support.

On the following pages you will find an exemplary outline of a slaughter line for pigs with its most important components; we are aware that this line can be adapted to your individual requirements, from the size of your company to the different levels of automation. We will be glad to advise you on your project.

Production plants for the food industry are not made in a day. This makes it all the more important that you can rely on the perfect coordination of all individual steps of pro-ject development from the planning up to turnkey handover of your plant. With emF you have a partner who offers you the full line of development from one single source.

Wide-ranging technical know-how, firm commitment to the selling markets and more than 35 years of international experience on several continents put us in an ideal position to define the specific conditions and requirements of each project and to develop economic solutions for you.

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S O P h i S T i c aT e D T e c h n O LO g Y

F O R O P T i m a L e F F i c i e n c YWe are manufacturers of slaughtering and processing lines for pigs with a capa-city of 5 to 500 pigs/hour. We install this type of equipment throughout the world.

The plant in detail:

Pen/s (1)Live cattle scale (2)Stunning trap (3)Bleeding (4)hang-up elevator (5)Pre-cleaning / brush washing (6)Untying elevator (7)Scalding and dehairing machine (8)aftertreatment / whip washing (9)Lifting plates and slaughtering platforms (10)Organ conveyors (11)intestine processing (12)cold storage and cutting up (13, 14 - without illustration)

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F O R m O S T S e R v i c e Sin doing so, our main focus is on quality, reliability and efficiency. at the same time, our slaughtering and conveying installations are manufactured in accordance with all existing guidelines regarding hygiene, food safety and environmental protection.

Our outstanding feature is that we are able to supply complete lines including the requi-red building constructions to customers all over the world.

Benefitsof scalding tunnel are:

• Optimum hygiene• Efficiency+environmentalprotection• Easy cleaning of the system• Panels in stainless steel• Low maintenance

Because of complete in-house planning and in combination with our own building department it is possible, at short notice, to alter the parameters of the building and to create a total supply „building“.

This is usually a steel warehouse with insulated panelling, including doors, gates, refrigeration, compressed air and in accor-dance with your individual requirements either offered or provided.

From a capacity of 120 pigs it is financially advantageous to use emF - scalding tunnels (8) for vertical scalding of the animals.

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Pens for stress-free housing in accordance with animal wel-fare requirements.

Live cattle scale to record the weight on delivery.

Stunning trap for small and medium slaughtering capacities. various stunning systems are available: electric stunning, heart/brain stunning or stunning by cO2. Depending on the slaughtering capacity fully automatic stunning restrainers are another option.

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Bleeding emF supplies vertical and horizontal bleeding installations depending on the slaughtering capacity. edible blood for further processing can be extracted if a hollow knife is used.

Hang-up elevator to transfer the stunned or already bled carcasses to the pipe track.

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Whip washing machine for the final cleaning of the singed carcasses to remove any bristles that may be left in difficult to access places.

Scalding and dehairing machine with paddle wheel scalding trough for time and temperature-controlled scalding of the carcasses in water. automatic transfer to the 2-roller dehairing machi-ne, where the hair is gent-ly and carefully removed by means of plastic dehairing beaters which are partly fitted with scrapers. This process is followed by high-capacity singeing, carried out by 9 or 12 propane or natu-ral gas fan burners.

Brush washing system cleaning the carcasses to minimize pollution of the scal-ding water.

Combined scalding and dehairing machine.

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Untying elevator to lay the carcasses into the scalding and dehairing machine.

Scalding tunnel for water scalding in suspended mode The scalding tunnel for the vertical scalding of pig carcasses (economic for capacities of 120 pigs and more) is designed for scalding the pigs in suspended mode. The unit is equipped with high-grade steel panels ensuring a long product life. Water recirculation is perfor- med by recirculation pumps. Special sensors control the temperature and water levels.

Benefits of the scalding tunnel are:• Optimum hygiene• efficiency + environmental protection • easy cleaning of the system• Panels in stainless steel• Low maintenance

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Organ conveyor for the transportation of red and white organs.

Intestine processing with reception, grading table and various machines for cleaning and defattening of the intestines, followed by preservation and sto-rage in an intestine cold store.

Cold stores with various cooling and freezing temperatures for varying capacities. also avail-able with automatic pipe track conveyor and destination control system.

Slaughter hall with lifting and stationary platformsergonomically designed workplaces for effective operation. For optimal processing and inspection of the carcasses the stationary platforms vary in height.

Cutting upcutting installations for both coarse and fine cutting. Trans-portation of the meat on easy- to-clean hygienic conveyor belts. conveying of the bones on a separate bone belt. variable height-adjustable tables with or without chute in the cutting plate.

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Food technology, steel construction, plant engineering and construction

Fish delicatessen

Fish farming technology

info@emf.dewww.emf.de

Phone: +49 5021 6028-50Fax: +49 5021 6028-60

Feldstraße 3D-31582 Nienburg/Germany

A S T R O N G C O M M U N I T Y

The four members of the EMF group of companies, supported by an international network of branch offices and agencies all throughout the world.

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EMF Lebensmitteltechnik-Anlagenbau GmbH