BUSINESS PROFILE

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INDABRATOR - a division of Nesco limited

About us

• NESCO is a diversified, multi-location public limited company quoted on the Bombay Stock Exchange as well as National Stock Exchange, established in 1939.

• Nesco has three divisions:– Nesco IT park,– Bombay Convention and Exhibition Center(BCEC)

(Largest in India) and– Indabrator, Industrial Capital Goods Division.

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About us

• NESCO Complex is strategically located on the Western Express Highway at Goregaon(Mumbai) amidst lush-green surroundings with over 1000 trees; 10 minutes from airport; walking distance to railway stations ; ample open spaces; wide roads and plenty of car parking. Nesco complex also has facilities of restaurants and cafeterias.

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About us

INDABRATOR isflagship division of Nesco limited for

Industrial Capital Goods- Engineering and manufacturing.

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About usINDABRATOR is the market leader and largest manufacturer in

India, in its segment : Surface preparation Equipments.

INDABRATOR Ltd was established in 1964, as a joint venture of Wheelabrator Corp. USA. In 1990, Wheelabrator’s 40% equity was bought over by Nesco group. Indabrator was merged with Nesco in 2004 and became one of the Nesco’s divisions.

INDABRATOR has three units in Gujarat, which manufacture surface preparation systems including:•Shot blasting machines,•Shot peening systems,•Paint booths,•Plants for coach cleaning, and other applications.

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About us

• INDABRATOR is a fully integrated division which manufactures under one roof the blast equipments, shot peening machines, paint equipments, dust collectors, alloy iron castings and abrasives.

• The only company in India and one of the few companies in the world to have such single window in-house facilities.

• Infrastructure for complete assembly & trial runs of largest blast cleaning and shot and peening machines.

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About us

• INDABRATOR’s unit, ‘KO’ at Karamsad near Anand, Gujarat

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About us

• INDABRATOR’s unit, ‘VF1’ at Vishnoli near Anand, Gujarat

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About usindabrator

FOUNDRY DIVISION:Furnace capacity - 500 Kg = 89% YeldSteel shot capacity = 24 MT per dayCasting Parts capacity = 24 MT per day

About us

INDABRATOR’s unit, ‘VF2’ at Vishnoli near Anand, Gujarat

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About us

INDABRATOR’s R.&D. Center at Vishnoli near Anand, Gujarat

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Indabrator continues to develop new designs and products in its full-fledged R&D center in Gujarat.

About us

• INDABRATOR is having full fledged fabrication and machining facility comprising of :

• NC controlled lathes, machining centers, and conventional machines for machining, plate bending, forming and welding.

• Laboratory for physical testing and chemical testing of components, castings and abrasives.

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About us

• CNC plasma cutting machine

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About us• INDABRATOR is located in Gujarat (India), well known for

business friendly environment.• Professional and experienced team of over 100 executives

and officers in top management, marketing/E&C, QA, Design engineering, R.&D., manufacturing, F&A, HR, Commercial, engineering trainees, etc.

• India is growing market, likely to be world’s largest market. INDABRATOR is well placed to have a significant market share in this fast growing market.

• INDABRATOR is pioneer in India since 1964, a market leader with large number of satisfied customers, having supplied more than 16000 tailor made systems and standard machines to Indian & overseas clients.

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Our Business Activities

We are Manufacturer of; • Shot Blasting / Peening Machine • Abrasives• Dust Collectors• Alloy Iron Spares • Other Services:• Erection & Commissioning of Machine • Annual Maintenance Contract of our Shot Blasting

Machines.

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Our Strengths

• 5 decades of experience in Shot blasting andrelated machines.

• Most reliable products- Operator friendly, safe working and least downtime.

• Wide range of ‘standard catalog’ products.• Ready-to-use high tech solutions for almost

every specific applications and automation.• Back up by responsive customer service based

on systematic work culture.• Assured best value for money.

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Product Lines

From cost competitive, value added standard models to custom designed, automated system, we have all the technology and expertise to meet every needs of the Shot Blasting and Shot Peening industry.

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Product Lines

1. Surface preparation Systems including shot blasting, shot peening and other systems. Both air-less and air type.

2. Dust collectors, fans, rotary valves, etc.3. Alloy iron castings for own machines and

spares.4. Steel Abrasives5. Paint booths

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Services

1. Erection and commissioning of machines.2. Annual maintenance contracts.3. Reconditioning. 4. Maintenance, Repair and Overhauling

(MRO) services.5. Immediate supply of spares for which large

inventory is maintained.6. Training to customer staff.

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Services

We are on-call 24/7 with technical support, process troubleshooting, on-line diagnostics and Training.

Installation remains seamless with no unpleasant surprises.

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Introduction of R&D CenterPlant layout

Build up area : 90 m length x 18 m width x 15 m height

Design Facility

Specification of computerSr. No.

Hardware & Software Detail

1 Processor Pentium® Dual-core i5/7

2 RAM 2 / 4 GB

3 Hard drive 1000 GB

4 Operating System Microsoft windows XP professional / windows 7/8

5 Printer A1 HP make; Ricoh A2 size

Design Software list

Sr. No. Software Name Detail

1 Auto CAD-2009 2D Modeling

2 Autodesk Inventor 3D Modeling

3 Solid EDGE 3D Modeling

No. of Computers = 16

Manufacturing Facility

Overhead crane and support structure Capacity 5 TON.

Sr. No. Machine Name No of Machines

1. CNC Plasma profile cutting machine

1

2. Lathe 9

3. Milling Machine 1

4. Shaper 1

5. Slotter 1

6. Sheet Bending Machine 1

7. Sheet rolling machine 1

8. Surface Grinding machine 1

9. Electric Arc welding Machine 14

10. MIG Welding 2

11. Universal Drilling Machine 4

12. Shearing Machine 1

Trial and Testing Facility

Following instruments are used for different testing and measuring:

1. Ferrous material chemical testing instrument2. Centrifugal fan CFM-pressure testing instrument3. Noise level measuring instrument (db meter  )4. Vibration testing instrument (Vibrometer)5. RPM measuring instrument (Tachometer digital & analog)6. Wheel performance measuring test rig7. Dynamic balancing machine (2 nos.)8. Metal hardness tester9. Rubber hardness testing instrument (durometer)10.Peening intensity measuring instrument (almen gauge)11. Leveling: level gauge12.Paint thickness measuring instrument (Elcometer )13.Thread gauge14.Leakage testing: hydro tester machine, d.p. test (penetrants+cleaners+developers)15. Comparator for surface finish

R&D Projects

On Hand projects :

1. Ultra Tumblast Shot Blasting machine

2. Internal cylinder cleaning Shot Blasting machine

3. 10D Blastrak Shot Blasting machine

4. Grit blasting with automatic pick and place arrangement

5. Controlled shot peening for Fatigue strength enhancement.

Future projects :

6. Robotic CNC operated shot blasting and peening machine

7. Liquid/ slurry blasting machine

LIST OF ACHIEVEMENTS• L&T, 80 MT hook type room plant

•New developed wire mesh conveyor machines successfully and 2 no sold: sawalka & tkt

• Fully automatic bomb shell cleaning machines for Ordinance factory Ambajhary

•Fully automatic dual blasting station coil spring peening machines, Client : NHK

• Car table 70 MT x 8m diameter rotating table, 8 Wheel SBM. Client : Bhavani

• Rotator trolley for job dia. 6000 mm in room plant , Client : Tega.

• New wheels developed 25RLM120, 50BD210, 50BD250

• Internal pipe cleaning pass tool

• Hydraulic loader for tumblast machine

•Scrapper type shot collecting arrangement

Product Range

1. Tumblast

(with in-built dust collector)

(i) 20”x 27”, 27”x 37”,

TBR-6,TBS-6,TBR-12,TBS-12,

14cu.ft, 28 cu.ft .

(ii) WTB-1.5, WTB-3, WTB-6,

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Product Range

2. Swing Tables 36”, 48”, 96”, 96”/120”

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Product Range

3. Spinner hangers (with in-built dust collector)

(i) Closed loop monorail(ii) Y track monorail, (iii) Straight track monorail(iv) Quadramatic spinner hanger.

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Product Range4. Rotary barrel type shot blasting machine

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Product RangeHand Cabinets: V1CY3, V1CY5, V1CY6

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Product Range

6. Multi Table type shot Peening machines:

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Product Range

Plate Blasting for Cochin Shipyard

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Product Range

Plate Blasting for Cochin Shipyard

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Wire Mesh Conveyor SBM

Product Range

Plate Blasting for Cochin Shipyard

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Product Range

Air Type Room Plants: (Sizes as required by clients)

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Special Customised Machines

1. 8-WA Wagon cleaning machines.2. 16 WA Coach cleaning machines.

3. Coil Spring peening machines.4. Leaf Spring Peening machines.5. Car Table type Shot blasting machines.6 Billet De-scaling machine for round/square bar.7. Plate Cleaning machines.8. Skew Roll type Pipe Cleaning machines.9. Hull and Turret Cleaning Machines.10. Bomb-Shell Cleaning Machines.

(Contd.)

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Special Customised Machines

11. Wire mesh Conveyor type SBM12. Plastic De-flashing 13. Paint Removing machines14. Mill Roll Etching Machines.15. Crank Shaft De-burring machines.16. Armature cleaning Machines.

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Special Customised Machines

Wire mesh Conveyor type SBM

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Dust Collectors

1. Mechanical Shaker Type Dust Collector,

2. Pulse jet type (Reverse Jet type) Dust collector

3. Cartridge Filter Type Dust Collector

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Spares

1. Various Types of blades,2. Impellers,3. Control Cage,4. Bare wheels,5. Centering plates,6. Liners,7. Wheelabrator Shafts,8. Wheel Hubs,9. Chain Links,10. Conveyor Flights,11. Dust Bags, etc.

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Certifications

• ISO 9001:2008 (Since 1998)

• ISO 14001:2004

• OHSAS 18001:2007

• CE

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Our Corporate Clientele

• Larsen & Toubro Ltd.(L&T)• Alstom Projects• Mahindra & Mahindra Ltd.• Tata Motors Ltd.• Reliance Industries Ltd.• TISCO Ltd.• NHK Spring India Ltd.• Jindal Steel Ltd.• Indian Railway• Indian Ordnance Factories• Bharat Heavy Electricals Ltd. (BHEL)• TVS Motors Ltd.• NALCO

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• AUDCO India Ltd.• Escort Ltd.• Elecon Engineering Group• Laxmi Machine Works Ltd.(LMW)• Honda Motorcycles & Scooters

Ltd.• Sona Group of Industries.• Jamna Auto Industries Ltd.• Ashok Leyland Ltd.• Hindustan Aeronautics Limited• Bharat Forge Ltd.• Hindalco• COFMOW

Trainingindabrator

To enable our customers to master the installation and operations of their equipment, Indabrator provides training programs run by surface preparation specialists.Our training programs take place either onsite or at our surface preparation technology R&D centre and are aimed at: - Machine operators - Maintenance staff - Surface preparation engineers - Quality ManagersMachine Operators and Surface Preparation Engineers: Learn how to set the Hot Spot, and find out how to get the optimum performance levels for your process.Maintenance Staff: Learn key trouble-shooting tips and keep your machine(s) in prime condition to minimise downtime, minimise maintenance, and prevent future problems.Quality Managers: As well as learning about optimum performance levels to maintain consistent quality to minimise waste, find out about the latest legislation and how to keep the machine safe.

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THANK YOU