NDE NDT Inspections Brochure
Transcript of NDE NDT Inspections Brochure
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NDE/NDT & INSPECTIONS
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Industries Served
Chemical
Aerospace/Automotive
Government
Steel
Pipelines
Power Generation
Pulp and Paper
Refining
Water and Waste water
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Team Inspection Services
www. t ea m i nd us t r i a l s er v i c es . c om
Team, the largest NDE/NDT and inspection company in North America,
provides complete inspection and testing services for industries
worldwide. With more than 1,000 trained, cer tified technicians and
inspectors, Team can safely and reliably meet any inspection requirement
or industry standard on a 24/7/365 basis.
Teams professional inspections validate the integrity of your
materials and process components, and can detect deficiencies prior to
failure. These inspections help you ensure quality, safety and productivity
in your critical components, equipment and processes. Teams accurate
inspection services also help you minimize both scheduled and unsched-
uled downtime, and will help you make bet ter budgetary and management
decisions.
Why Team?From simple to highly complex inspections, Team has the training,
experience, technology and know-how to deliver high quality inspection
and testing services anytime, anywhere.
Single supplier, single point of contact worldwide
Company-wide commitment to safety
Trained and cer tified inspectors
Complete range of inspection ser vices
Advanced testing methods and techniques
Engineering, manufacturing and technical support
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Inspection Methods/Techniques
Liquid Penetrant (LP) InspectionTeam utilizes LP inspection to detect defe cts that
are open to the surface in all t ypes of nonporousmaterials. In castings and forgings, these may be
cracks or leaks in new produc ts or fatigue cracks inin-service components. Testing is performe d usingvisible red dyes under visible light conditions orfluorescent dyes under ultraviolet light. Evaluationand classification of material is based on Code orcustomer requirements.
Magnetic Particle Testing (MT)Teams MT detects surface and ne ar-surface
imperfections such as cracks, seams and laps inferromagnetic materials, and is used to assesslocation, size, shape and extent of these imperf ec-
tions. When the test object is magnetized, flawsperpendicular to the magnetic field direction c auseflux leakage. Magnetic particles applied to the surfaceare held at the location of the imperfection by fluxleakage.
Electromagnetic TestingElectromagnetic testing applies to a family of test
methods that uses magnetism and electricity to detector measure cracks, flaws, corrosion or heat damagein conductive materials. Magnetic properties andgeometric analysis are used to determine the besttechnique to identify defects. Electromagnetic testingmethods include:
Eddy Current Testing (ET) Teams standard EddyCurrent testing is ideal for nonferrous materials suchas heat exchanger tubes, condensers, boilers, tubingand aircraft surfaces. Teams ET uses ele ctromagneticinduction to detect flaws in conductive materials,displaying the presence of very small cracks, pits,dents and general thinning.
Remote Field Testing (RFT) Teams RFT is utilizedto inspect ferromagnetic tubing. Extremely sensitiveto wall thickness variation with near equal sensitivityto inside and outside surfaces, RFT does not have theskin effect difficulties that conventional eddycurrents have when inspecting ferromagneticmaterials.
am technician conducts eddy current testing of an exchanger.
A Team technician prepares for a conventional radiography inspection.
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Magnetic Flux Leakage (MFL) Teams MFL inspectionis an ideal way to inspect large ferromagnetic steelsurfaces such as storage tank floors. When a magneticfield is passed through the steel, flux leakage caused
by pitting and corrosion on the underside of the flo oris detected by MFL sensors in the scanning unit anddisplayed for the operator. MFL is also used onferromagnetic heat exchanger tubing and processpiping as a screening technique for wall loss.
Alternating Current Field Measurement (ACFM) ACFM provides depth information of cracks up toone inch deep, and may be used on coated surfaces.Teams ACFM testing equipment establishes a loc allyuniform current in the test object and measures themagnetic flux density above the sur face. Discontinui-
ties cause changes in the current, and thus, themagnetic field.
Ultrasonic Testing (UT)UT uses high frequency ultrasonic waves to detect
surface breaking and internal imperfections, measurematerial thickness and determine acceptance orrejection of a test object based on a reference codeor standard. Teams UT tec hniques provide instantresults, and are sensitive to both surf ace and subsur-face discontinuities throughout the material. UT iscapable of detecting imperfections throughout theentire material thickness, and may be used w ith accessto only one surface. Team offers the following UTtechniques:
Ultrasonic Thickness Testing (UTT) Teams UTTmeasures remaining wall thickness on piping, pressurevessels, storage tanks and other materials, and canbe used to scan bolts, shaf ts and raw materials forimperfections. A s traight beam is directed at the testpiece and, utilizing the round trip time for the ultra-sonic energy, the distance to the flaw is displayed in
thousandths of an inch. On UT units with A-scan, thedisplay will show multiple flaws at different depths.
Shear Wave UT (A-Scan) Teams shear wave UT orA-scan testing transmits an ultrasonic wave at apredetermined angle into the test material. Surfacesnormal to the beam path and cornertraps reflect thewave energy back to the transducer. The display showsthe distance the wave traveled to the imperfec tion andthe relative strength of the energ y.
circuit breaker is prepared for a digital radiography inspection by a Team technician.
An ultrasonic inspection of a shaft by a Team technician.
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B-Scan Teams B-scan is useful for corrosion analy-sis or locating laminations and inclusions in ne wrolled materials. Real-time imaging displays a prof ileof the test material along the scan path. Images can
be stored for later review.
C-Scan Teams C-scan can be used to determinecorrosion rates and code calculations. The inspectionis done in an immersion tank or w ith a tank crawler,and data is displayed on a plane view utilizing a colorsystem to indicate various material thicknesses.
Internal Rotating Inspection System (IRIS) TeamsIRIS inspection detects defe cts and measures wall lossof both ferrous and nonf errous tubing. It providesinformation about the geometry of the defect while
accurately measuring local defects and wall loss onboth the inside and the outside of a tube. Defec tsunder support plates are easily detected and quanti-fied as well. Computerized reporting and tube sheetmapping are available.
Time of Flight Diffraction (TOFD) Ideal for inspect-ing and sizing defects in welds, TOFD uses two angledprobes (one on each side of the weld) to transmitsound waves into the test material at angles specificto its thickness. Discontinuities are shown as breaks
in the waves or as additional waves between modelines. TOFD is normally utilized in conjunction withPhased Array UT.
Phased Array UT (PA) PA provides sharper detectioncapability for off-angle cracks, and is capable ofdisplaying multiple presentations simultaneously. PAapplies computer-controlled excitation to individualelements in a multi-element probe. By varying thetiming of the excitation, the sound beam can be sweptthrough a range of angles. The shape of the beam mayalso be modified to a specific focal distance or spot.
Positive Material Identification (PMI)Teams Positive Material Identif ication (PMI)
quickly and accurately identifies the composition ofmore than 100 different engineering alloys onsite.Team can perform PMI on vir tually any size or shapeof pipe, plate, weld, welding materials, machinedparts or castings.
Team performs both x-ray fluorescence (XRF) andSpark Emission Spectrography (SES), t wo methods of
Inspection Methods/Techniques
Remotely Operated Tank Crawlers
Teams AMAC-1000 is a rugged, versatile,
magnetically attached, remotely operated
crawler designed to serve as a platform for
various types of probes and attachments used
in the inspection of tanks, pressure vessels,
spheres and piping. The AMAC-1000 combines
with various inspection hardware and software
for automated data collection. The unique
design of the AMAC-1000 allows it to navigate
on most surface conf igurations without time-
consuming adjustments. The suspension is fully
independent, allowing it to easily traverse
welds, junctions and other obstructions. The
large 2.5-inch diameter wheels are stainless
steel encased Neodymium
magnets providing over
250 pounds of force. The
wheels can be staggered to
ease in crossing weld lines
or they can be aligned for
special applications.
Scrapers are mounted over
each wheel to cope with
excessive buildup.
Remotely operated crawler set up for AUT of pipe weld.
Teams tank crawler.
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A digital radiography image of a pipe bend shows the
wall thickness.
Full-Service, High-Volume LabsTeams state-of-the-art inspection facilities provide unparalleled
turnaround time and production quantities for industries like
aerospace, defense, automotive and nuclear. Team laboratories,
located throughout North America provide customers fast,
accurate, NDE/NDT inspection and rep orting. For example,
Teams 33,000 sq. ft. Cincinnati, Ohio facility houses the latest
inspection equipment, is staffed by more than 30 experienced
technicians and is ISO 9001:2000/AS9200 and NADCAP ap -
proved. The facility offers the following specialized lab services:
Metallurgical ServicesReplications
Hardness testing
Failure analysis
Chemical analysis
Tensile tests
Procedure qualification
Microstructure evaluationsTeam technicians utilize immersion ultrasound tanks to examine aircraftparts. Nonconforming products are segregated, marked and tagged.
conducting a PMI examination. Both methods ensurecompliance with Process Safety Management (PSM)requirements.
Radiographic Testing (RT)Team utilizes RT to detect discontinuities in ferrousand nonferrous castings, welds or forgings using X-rayor gamma ray radiation. RT reveals both external andinternal defects, internal assembly details andchanges in thickness.
Teams licensed technicians meet all s tate andfederal radiography regulations.
Remote Viewing and Video Inspection (RVI)Teams highly trained inspectors employ robotics,
fiber optic cameras, borescopes and other instrumen-
tation and recording systems to conduct RVI onequipment such as piping systems, vessels, turbines,boilers and heat exchangers. Data can be recordedonto VHS tape, CD or DVD for viewing and storage.
Visual Inspection (VT)Team uses the Visual Inspection process on struc-
tures, mechanical and electrical components, welds,piping and other hardware. VT visually checks areas toverify that they meet the applicable code or standard.Inspection may include magnification, remote opticalviewing devices and additional measurement tools.
Chemical ProcessingBlue etch anodization
Pre-penetrant alkaline cleaning
Passivation chemical etching
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Team technician preparing pipe for digitalradiography inspection.
ams state-of-the-art computed radiography can inspect SF6-filled circuit breakers for pitting,ching of contacts, wear on Teflon nozzles, broken resistor switches, spring position, snap ringsother internal problems without circuit breaker disassembly.
Advanced Technologies
Technology continues to play a major role inthe development of NDE/NDT and inspectionservices. Advancing technologies are making
inspections faster, safer and more accurate. These
technologies include:
Alternating Current Field Measurement (ACFM)Originally developed for inspection of fatigue
cracking, ACFM is an advanced technique fordetecting surface cracks and pinpointing the location,length and depth of the defect. This rapid, one-passET method does not require ex tensive cleaning of thework piece or electrical contact.
Unlike Dye Penetrant (PT) and Magnetic ParticleTesting (MT), ACFM works through paint and coatingsand in a wide range of temperatures. Applications
include painted or coated piping, process vessels,structural frameworks, bridges, cranes, a xles and shiphulls. Results are automatically recorded and acceptedby certification authorities.
Computed Radiography (CRT)Nearly everything that can be done with conven-
tional film-based radiography can be done bet ter,faster and more accurately with Teams advancedComputed Radiography system. CRT produces digitalimages on reusable phosphorous plates with lowerexposure requirements. This process translates tosmaller exclusionary zones and decreased exp osuretimes in your facilities. The original archived imagecannot be altered, thus maintaining the integrity ofthe raw data. Without altering the archived image, theelectronic image-viewing software can be sharpened,filtered and zoomed for analysis by the technician orcustomer to enhance evaluation.
Digital images can be e-mailed or posted on theWeb, allowing others to aid in analysis or reportresults. Viewing software also allows for digitalannotation and measurement using a mo use and/or
keyboard instead of grease pencil or overlays.CRT uses the same radiation producing devices.
CRT requires no film, which means there is no needto buy or dispose of che micals.
chnician reviews inspected parts f or defects.
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Long-Range Guided Ultrasonics (GULWavemaker)
Team offers the latest in piping integrity testingwith GUL Wavemaker Long-Range Guided Ultrasonics.
These highly accurate systems use low frequencyguided sound waves to detec t corrosion and erosionin pipelines and process piping. Unlike other systems,GUL Wavemaker is ideal for diff icult-to-accesslocations, including sleeved road crossings, wallpenetrations, pipe racks and pipe under insulation.
Using this advanced technology, Team can testpipe lengths up to 260 feet ( in each direction) froma single point depending on pipe condition, type andconfiguration. Pipe from 2 to 36 inches in diameter canbe tested with the same portable system. The systemexamines the internal and external surfaces of the full
circumference of the pipe. GUL is an excellent tool toidentify corrosion, erosion and other discontinuities.
Phased ArrayPhased Array reduces time and costs by quickly
providing the precise location and size of a w elddefect. Team technicians can produce accurate,detailed cross-sectional images of welds and otherinternal features at fast inspection speeds with PhasedArray. Flaws or defects are measured accurately andmarked for repair immediately follow ing examination.
Ultrasonic Detection of Wet Hydrogen DamageWet hydrogen damage leads to blistering and often
causes Stress Oriented Hydrogen Induced Cracking(SOHIC). Team can test welds and base materialsfor this damage using an ultrasonic technique thatincludes both compression and shear wave ultrasonics.
eeve with weather sealmoved to show corrosion
Severely corrodedpipe section
New Wavemaker G3 Pipe Screening System
Computers with Phased Array screen shot of weld defect with weld overlay
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A R U B ASanta Cruz 297-5 85 -924 8
BELGIUMAnt erp 32-3-820-5 25 0
M EX ICOGuadalajara 52-333-124-4000
N E T H E R L A N D SVlissinen 31-118-485800
P U E R T O R I C O & C A R I b b E A NCauas 787-258-3395
S A U D I A R A b I A966-3-362-05 5 6
A L A B A M ADecatur 25 6-35 5 -3322Mobile 251-443-6750
A L A S k Akenai 907-335-1446
C A L I F O R N I ASan Francisco 925-676-03 90
Los Aneles 562-531-0797C O L O R A D ODenver 970-461-4300
FLO RIDATampa 800-326-5 325
G E O R G I AAuus ta 706-860-0899
ILLIN O ISChicao 815-730-1801
IO WADavenport 800-4 4 3-8609
LO UISIAN Abaton Roue 225-644-48 39Ne Orleans 504-733-2991Lae Charles 337-625-7533
M A I N Ebanor 603-64 7-8326
M IN N ESO TAMinn./St. Paul 651-768-00 06
Mechanical Services
M ISSO URISt. Louis 314-487-2110
M O N TAN Abill ins 800-782-7365
N Ew HAM PSHIREbedford 603-64 7-8326
N E w J E R S E yN e ar-N y C 908-5 87 -9630(Serv ice to Northern Ne Jerse,Ne yor Cit , Connect icut)
N Ew y O RkSracuse 315-432-9144
N O R T H C A R O L I N ACharlo t te 704 -5 09-2294wilminton 910-763-8456
O HIOCi nci nnat i 85 9-371 -8326Toledo 419-841-0669
O k L A H O M ATuls a 918-234 -9600
PEN N Sy LVAN IAPhi ladelphia 856-374-0403Pittsurh 412-429-5500
S O U T H C A R O L I N A
N orth Auus ta 888-201 -3837TEN N ESSEEChattanooa 4 23-332-04 94
T E X A SAnleton 979-5 4 9-9970beaumont 4 09-84 2-3273borer 806-273-65 65Corpus Christi 361-289-6291Freeport 800-617 -775 6Hous ton 713-378-8600Lonvi e 800-5 21 -2689Odessa 432-332-8886Pear land 281 -992-0333Texas C i t 4 09-965 -8200
UTAHSal t Lae C i t 800-782-7365
VIRGIN IARichmond 804-743-5597
wEST VIRgIN IACharles ton 304 -34 4 -04 77
ALBERTAEdmonton 780-4 37 -0860Fort McMurra 780-715-1648
O N TARIOSarni a 866-5 00-8326
S A S k A T C H E w A N
Regina 306-5 84 -9633
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S I N g A P O R ESinapore, SE Asia & Australia
65-6261-3566
SPAIN
M adri d 34 -917 -99-0890Tarraona 34 -977 -84 0266
TRIN IDADbalmai n Couva 868-679-8326
UN ITED kIN gDO MLondon 44-1469-550527
Heat Treating, Inspection
A L A B A M AMoile 251-443-6890
A L A S k Akenai 907-335-1446
ARIzO N APhoenix 602-269-7868
C A L I F O R N I Abeni c i a 707-74 8-5 800Los Angeles 310-514-2312
C O L O R A D ODenver 720-5 79-0660Si l t ( es tern s lope) 800-94 5 -5 233
CO N N ECTICUTHart ford 860-828-6333
FLO RIDAJa c so nv il le 9 04 -7 51 - 58 01
ILLIN O ISwood River 618-251-4125
I N D I A N AHammond 219-838-05 05
LO UISIAN A
Baton Rouge 225-647-7744Lafayette 337-233-7676Sulphur 337 -882-05 82
ALBERTAEdmonton 780-4 67-8070Fort McMurra 780-799-4313
O N TARIOSarnia 519-344-4041Milton 905-878-7546
S A S k A T C H E w A NRei na 306-5 84 -9633
Field Heat Treating
ALBERTAEdmonton 780-417-7777Red Deer 4 03-34 7 -8666Calar 4 03-279-885 4grande Prai r i e 780-5 32-05 09Slave Lae 780-805 -6384broos 4 03-362-84 80
N E W F O U N D L A N DMount Pearl 709-745-1818
N O VA SCO TIADartmouth 902-4 63-3363
O N TARIOki tchener 5 19-893-6760O avi l le 905 -84 5 -95 4 2Sarnia 519-337-2375Thunder ba 807-345-7447whit 905-666-4511
S A S k A T C H E w A Nwe urn 306-84 2-2616
NDE/NDT and Inspections
M AIN ERumford 207-364 -8996
M ICHIgANDetroit 734-416-1553
M IN N ESO TAMinneapolis 651-633-7616
M ISSO URIRiverside 816-505-5578(kansas Cit )
O HIOCincinnati 513-771-3292Cleve land 4 4 0-4 98-94 94Columus 614-501-7304
O k L A H O M ATulsa 918-234-9600
PEN N Sy LVAN IAbut ler 724 -4 82-24 68Phi ladelphia 610-859-7800Pittsurh 412-787-8690
S O U T H C A R O L I N AN . Auus ta 803-279-6600
T E X A SAnleton 979-5 4 9-9970beaumont 4 09-84 0-995 5borer 806-273-65 65
Corpus Christi 361-289-6291Freeport 979-5 4 9-9970Houston 713-673-3660O des s a 4 32-5 63-8007
UTAHwoods Cross 801-397-2202
VIRGIN IARichmond 804-743-5597
wASHIN gTO NSeatt le 360-84 8-035 3
wISCO N SINMilwaukee 414-771-3060
ARGEN TIN Abuenos Aires 54-11-4313-8818
A R U B ASanta Cruz 297-5 85 -924 8
B R A z I LSao Paulo 55-11-8361-4222
CHILESant i ao 5 6-2 -5 30-3000
CO LO M bIABogota 57-1-621-0547
M EX ICOMexico Cit 52-555-669 -2187
PERULima 51-1-447-3377
P U E R T O R I C O & C A R I b b E A NCauas 787-258-3395
TRIN IDADbalmain Couva 868-65 2-4565
V E N E z U E L Abarcelona 58-281-274-6666Punto Fi jo 58-269-415-6353
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The right people, technology and experience to keepyour plants online and in production
THE WORLDS MOST COMPLETE
SPECIALIzEDINDUSTRIAL SERVICES
Field Heat Treating
Leak Repair Services
Valve Repair Services Hot Tap Services Field MachiningServices
Technical BoltingServices
NDE/NDT Inspection Emissions ControlServices
Pipe Repair Services
Turnaround Services Pipeline Services Training
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Our Values
T C C E C
I ...
T C C V, :
Safety First in everything we do.
Integrity means doing the right thing.
Service Leadership throughout the Company.
Innovation supports continuous growth and improvement.
Pride and Respect for ourselves and our Company.
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Corporate headquarters:200 Hermann DriveAlvin, Texas 77511Phone: 800-662-8326Phone: 281-331-6154Fax: 281-331-4107
2 0 0 9 T e a m I n d u s t r i a l S e r v i c e s
s w p p 0 5 / 0 9 5 M