NATIONAL INSTRUMENT COMPANY Part No. 4451-2, CE-AB … · Resistant operation of machine and...

COVER PAGE

NATIONAL INSTRUMENT COMPANY, INC.4119 FORDLEIGH ROAD BALTIMORE, MARYLAND 21215-2292, U.S.A. PHONE: (410) 764-0900 FAX: (410) 764-7719

CAT. 2140(TF 2.2)

HARMONIZED STANDARDS FOLLOWED FOR CERTIFICATION FOREUROPEAN ECONOMIC COMMUNITY: EN 55014:1993, EN 55104:1995, ENV 50141:1993, EN 61010-1:1993+A2:1995, EN 61000-4-2:1995, EN 61000-4-4:1995, EN 61000-4-5:1995 , EN 61000-4-11:1994 & IEC 1010-1:1990+A2:1995.

DANGER

NOT EXPLOSION RESISTANTNOT EXPLOSION RESISTANTFIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.

®FILA ATIC TECHNICAL FILEPART A

MM-76400-05 SINGLE HEAD BENCH TOP FILLER

NATIONAL INSTRUMENT COMPANY Part No. 4451-2, CE-AB-5For filling free flowing* to semi viscous** liquids

* Free-Flowing = aqueous solutions, water-thin reagents** Semi-Viscous = thin oils, conditioner, shampoo, thin syrup, saturated solutions, agar, hand/body lotion

12

3

4

56 7

8

10

9

11

208V - 240V

50 - 60Hz - 2 10W

®

FILAATIC

NATIONAL INSTRUMENT COMPANY

4119 Fordleigh Rd.

BALTIMORE, MD 21215

PHONE: (410) 764-0900 FAX: (4

10) 764-7719

http://w

ww.filamatic.com

IMPORTANT SAFETY INSTRUCTIONS

FAILURE TO FOLLOW THESE INSTRUCTIONSMAY RESULT IN SERIOUS PERSONAL INJURYOR DAMAGE TO THE EQUIPMENT.

This equipment must be operated in a safe and competentmanner in strict compliance with (i) established safety operatingprocedures as set forth by any applicable laws and governmentalregulations and (ii) National Instrument’s operating instructions asoutlined in National Instrument’s operating manual. Copies of theoperating manual are available from National Instrument’sheadquarters in Baltimore, Maryland. This equipment may causepersonal injury or economic loss if it is not regularly andproperly maintained, if it is enhanced, repaired, replaced,changed, altered or added to by anyone other than authorizedNational Instrument personnel, or if operated with abrasive orcorrosive materials not specifically authorized by the NationalInstrument Company in writing.

BEFORE OPERATING THE FILLING MACHINE

1. Read all instruction manuals thoroughly beforeoperating Equipment.

2. Eye protection must be worn whenoperating, servicing, or maintaining thisequipment.

3. Take note of Explosion-Resistant or Non-Explosion-Resistant operation of machine and operateaccordingly. Do not operate a non-explosion resistantmachine in an explosive atmosphere.

4. Be sure the machine is properly grounded according tothe local electrical code.

5. Remove all temporary parts, tools and adjustingapparatus.

6. Be sure all hose connections, clamps and mountingdevices on the Filling Units are secure.

DURING OPERATION

1. Keep all body parts and clothing clear of rotaingvolume control.

2. Keep all Safety Devices in place and operational.

3. Be sure the area around the Filling Machine is clear ofany tools, trash or debris.

FOR SERVICING OR MAINTAINING

1. Unplug the machine.

2. Be sure to properly secure any removable or slidingpanels.

CLEANING

1. Refer to the cleaning instructions page.

2. Do not autoclave plastic components!

The National Instrument Company can provide filling equipment that incorporates the use of components that meet or exceed the N.F.P.A. rating of Class1, Division 1, Group D for use with flammable or combustible liquids. We suggest that you consult with a fire hazard specialist, normally available through an insurance broker or carrier, if you have any questions concerning the hazard rating of the products to be filled or cleaning materials. S.S. 519

THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND COMBUSTIBLE LIQUIDSAND VAPORS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.

DE-ENERGIZE AND "LOCK-OUT" EQUIPMENTBEFORE EXPOSING MACHINE TO PRESENCE OF COMBUSTIBLE OR FLAMMABLE VAPORS.

DANGER

NOT EXPLOSION RESISTANTFIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCEOF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.

Please note the safety warning symbol.This symbol is used throughout the instructions materials tocall attention to important safety related information. Pleaseread the related information.Do not operate the equipment if you do not understandthe meaning of the warnings and safety systems. Pleaseask your supervisor, a qualified technician, or contact theNational Instrument Company for further explanation of thesafety systems and warnings.Please note the location of the warning labels on thefilling machine. These labels identify the places on themachine where a hazardous situation may exist. Cautionshould be exercised in these areas.

SAFETY WARNING SYMBOL

CAT. 2140Pg. 2

National Instrument Company, Inc.4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com

®FILA ATIC

TABLE OF CONTENTS

APRIL 2003


®FILA ATICCAT. 2140

Pg. 3

COVER PAGE ...................................................................................................................................... 1

IMPORTANT SAFETY INSTRUCTIONS .............................................................................................. 2

TABLE OF CONTENTS ....................................................................................................................... 3

IMPORTANT CLEANING INSTRUCTIONS & LABEL LEGEND ......................................................... 4

SAMPLE PARTS ORDERING PROCEDURE ...................................................................................... 5

MODEL: CE-AB-5 FILLING MACHINE INTENDED USE AND FUNCTION DESCRIPTION ............... 6

PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE .......................................................... 7

INSTALLATION INSTRUCTIONS ........................................................................................................ 8

CONTROLS DESCRIPTION ................................................................................................................ 9

OPERATION INSTRUCTIONS ........................................................................................................... 10

PREPARING FOR A PRODUCTION RUN ......................................................................................... 11

PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS ............... 12

AB-5 MECHANICAL ASSEMBLY DWG. 4442 .................................................................................. 13

DRIVE ASSEMBLY DWG. 3696-3 ..................................................................................................... 14

SAFETY LABEL / NAMEPLATE ASSEMBLY DWG. 55068 .............................................................. 15

NOZZLE BRACKET ASSEMBLY DWG. 3084-1 ................................................................................ 16

ELECTRICAL HARDWIRE DIAGRAM ASSEMBLY DWG. SKE-6297 ............................................... 17

Cleaning the machine carefully after each production run isnecessary to insure that your machine will provide manyyears of safe, dependable operation. A first step for asuccessful production run is carefully planning the clean-upand disposal of the cleaning supplies. Cleaning proceduresshould be in writing and carefully reviewed by your safetyofficer. When establishing your cleaning procedures pleaseconsider the following criteria:

1. Certain cleaning solutions may be hazardous.2. Always determine the compatibility of the cleaning

solution with your equipment before using the equipment.3. Different cleaning solutions may be required for different

areas of your equipment. For example, when cleaning amachine used for filling nail polish a solvent basedsolution may be needed to clean the filling system andwater may be suitable for cleaning the machine cabinet.

4. Flammable and combustible solutions may be used towipe down the machine.

5. Use extreme caution when handling any flammable orcombustible cleaning solution.

6. Review and follow your inhouse procedures for handlingthe solution, and any applicable MSDS’s before openingthe cleaning solutions. The MSDS is the most importantsource of information for any hazardous material.

7. All employees exposed to hazardous materials must betrained in accordance with OSHA's Hazard Communica-tion Standard 29 CFR, part 1910.1200 or applicablecode.

8. Always unplug the machine before introducing anycleaning solutions whether they are flammable, combus-tible or non-flammable and non-combustible.

9. Cleaning the machine is considered a service procedure.10. Provide adequate ventilation when cleaning the machine

to prevent dangerous confinement of hazardous, explo-sive, flammable or combustible vapors.

11. Wipe down only, do not spray with hose or steam clean.12. Determine what protective clothing will be required, and

insure that it fits the intended operator and that theoperator is trained in its use.

13. Insure that no residual cleaning solutions or vapors arepresent before energizing the machine.

14. Certain exposed bearing areas require lubrication aftercleaning.

15. Plan for the safe disposal of all waste materials.

FAILURE TO FOLLOW THESE INSTRUCTIONSMAY RESULT IN SERIOUS PERSONAL INJURYOR DAMAGE TO THE EQUIPMENT.

IMPORTANT CLEANING INSTRUCTIONS &

DANGER

NOT EXPLOSION RESISTANTNOT EXPLOSION RESISTANTFIRE OR EXPLOSION MAY RESULTWHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN THE PRESENCE OF COMBUSTIBLEOR FLAMMABLE LIQUIDS OR VAPORS.

P/N: 9028-1

COMPLEX MACHINERY. PERSONAL INJURY OR MACHINE DAMAGEMAY RESULT IF OPERATED BY UNTRAINED PERSONNEL.READ AND UNDERSTAND OPERATING MANUAL BEFORECOMMENCING OPERATION. To obtain a Manual contact: National Instrument Co., 4119-27 Fordleigh Rd, Baltimore, MD. 21215, PHONE: (410) 764-0900

REFER SERVICING ONLY TO QUALIFIED SERVICE PERSONNEL.DO NOT MAKE MECHANICAL ADJUSTMENTS WHILE POWER IS ON.DO NOT MAKE ANY CHANGES OR MODIFICATIONS WITHOUT CONSULTING THE NATIONAL INSTRUMENT CO., INC.DO NOT OPERATE MACHINE WITH GUARDS REMOVED, ORWHENWEARING LONG HAIR, JEWELRY OR LOOSE CLOTHING.FOR MACHINES REQUIRING COMPRESSED AIR, THE COMPRESSEDAIR SUPPLY MUST BE CLEAN AND DRY AT THE REQUIREDPRESSURE AND VOLUME.

IMPORTANT

P/N: 9044-1

SHASHATTTTERING GLASSERING GLASS ORPRESSURIZED AIRPRESSURIZED AIRSERIOUS EYE INJURY MAY RESULT.ANSI APPROVED EYE PRO-TECTION MUST BE WORNWHEN OPERATING, ORSERVICING EQUIPMENT.FOLLOW LOCKOUT / TAGOUTPROCEDURES BEFORESERVICING OR MAINTENANCE.

WARNING

P/N: 9045-1

CAUTION

MOVING PARTSMAY CAUSE SERIOUS INJURY. DO NOT OPERATE WITHGUARDS REMOVED. DO NOT ATTEMPT TO DEFEAT INTERLOCKS. KEEP HANDS AND CLOTHING AWAY FROM MOVING PARTS.

P/N:9043-1

DANGER

HAZARDOUS VOLTAGE CAN CAUSE SERIOUS INJURYOR DEATH IF HAND OR ANY PART OF BODY IS PLACED IN THIS ENCLOSURE. FOLLOW LOCKOUT /TAGOUT BEFORE OPENING THIS ENCLOSURE. P/N: 9041-CE

LABEL LEGEND

CAT. 2140Pg. 4


®FILA ATIC

IMPORTANT PARTS ORDERING NOTE:

The parts listed in the parts manuals, drawings and parts sheets prepared by the NATIONALINSTRUMENT CO. are available and can be sent to you upon ordering. The OEMmanufacturer’s bulletins provided in the machine’s documentation package are for importantmaintainence and lubrication. These bulletins will sometimes contain parts information for partsthat are to be obtained from the particular manufacturer. We provide this information to you toenhance the machine’s maintainability, we regret that we cannot stock the subassembly parts inthe components used in our machines.

When ordering parts for this equipment please specify the following information:

a) MODEL OF EQUIPMENT — located on control panel.

b) SERIAL NUMBER OF EQUIPMENT — located on nameplate.

c) PAGE NO., ITEM NO., PART NO. AND NAME — as indicated in parts list.

d) QUANTITY REQUIRED.

e) CATALOG NUMBER — located on front cover, upper right hand corner.

SAMPLE PARTS ORDERING

Please send the following part for a Model: CE-AB-5, Serial No. ———,Technical File # ____(thisTecnical File's number).

“PAGE __, ITEM __ PART NO. 3054, Bearing Sleeve, QTY. 1”

When ordering an Instructions Set for this equipment please specify the followinginformation:

a) MODEL OF EQUIPMENT — located on control panel.

b) SERIAL NUMBER OF EQUIPMENT — located on nameplate.

c) ORIGINAL OWNER — if known.

d) QUANTITY OF SETS REQUIRED.

NOTE: Use only portions of this catalog which are applicable to your particularequipment.

IMPORTANT PLEASE READ THIS NOTICE BEFORE OPERATING EQUIPMENT

This equipment must be operated in a safe and competent manner in strict compliance with (i) establishedsafety operating procedures as set forth by any applicable laws and governmental regulations and (ii)National Instrument’s operating instructions as outlined in National Instrument’s operating manual.Copies of the operating manual are available from National Instrument’s headquarters in Baltimore,Maryland. This equipment may cause personal injury or economic loss if it is not regularly and properlymaintained, if it is enhanced, repaired, replaced, changed, altered or added to by anyone other thanauthorized National Instrument personnel, or if it operated with abrasive or corrosive materials not

specifically authorized by the National Instrument Company in writing.

SAMPLE PARTS ORDERING PROCEDURE



Pg. 5

FILLING UNIT DRIVE DESCRIPTION:The filler drive is a gearmotor driven, electronicallycontrolled system that will turn the crankshaft up to 35rpm. The rotation speed of the filler drive motor con-trols the pressure of the product being dispensed. Theamount of product dispensed from each Filling Unit canbe adjusted by better than + or - 1% to dispenseprecise fill volumes to the hundreth of a gram. Thisdrive rpm is controlled using a speed control knob onthe front of the machine.The Filling Unit (pump), and external moving drivecomponents are all enclosed in a polycarbonate safetyenclosure on the side of the machine. This area isenclosed as much as the design will allow using aremovable safety cover. This cover is interlockedwhich must be connected to enable the machine to bepowered-up.

INTENDED USE:The Model: CE-AB-5 Filling Machine is a volumetric liquid fillingmachine. This machine is to be used in a laboratory or manu-facturing facility. The types of liquids typically dispensed withthe Model: CE-AB-5 filler are parenteral pharmaceutical solu-tions, cosmetic products and food additives. The machine isnormally manually operated by a person holding a containerunder the nozzle and pressing the foot switch. However, themachine can be incorporated into an automatic production lineby replacing the foot switch actuator with a remote proximityswitch actuator circuit.

BASIC DESCRIPTION:The Model: CE-AB-5 Filling Machine incorporates a variablespeed 1/12 hp electrical gearmotor drive. This rotational driveturns a crankshaft that drives a volumetric piston pump calleda “Filling Unit”. The Filling Units are accessories that areoffered to dispense a wide range of liquids. The Filling Unitsare fabricated from Stainless Steel. Depending which FillingUnit is used the machine will dispense volumes of free flowingwater thin liquids to semi-viscous liquids from <1mL to 60mLup to 35 cycles per minute.

OPERATION DESCRIPTION:Product may be supplied from a floor level reservoir, an over-head supply or a pressurized source. To fill a container theoperator holds a container under the nozzle tip so when fluid isdispensed from the nozzle it will flow into the container. Thenthe operator presses and holds the foot switch down to make afill. The motor will turn the crankshaft pulling the piston roddown. Downward motion of piston (1) creates a vacuum inpump chamber (4) opening intake valve (2). Preset volume ofliquid flows from supply source Into the pump chamber. (4).Upward motion of piston (1) closes intake valve (2) and opensdischarge valve (3). Liquid is then discharged from nozzle (5).A graduated micrometer volume control (6) adjusts the pistontravel, and thus the volume of liquid dispensed per stroke.

MODEL: CE-AB-5 FILLING MACHINE INTENDEDUSE AND FUNCTION DESCRIPTION

FILLING MACHINE MODEL: CE-AB-5Specifications:Material of construction:Stainless steel withtransparent polycarbonate guard panels

Electrical Requirements:208 - 240 V - 1Ø - 50 - 60 Hz. 210watts

Filling Speed: Adjustable to 35 rpm

Filler Motor Horsepower:1/12 hp

Environmental Conditions Indoor Use

Altitude up to 2000meter

Temperature range of 5 C to 40 C

Max. relative humidity 80% for temperatureup to 31 C decreasing linearly to 50% relative humidity at 40 C.

Mains supply voltage fluctuations not to exceed±10% of the nominal voltage

Transient overvoltage installation categorynumber II

Polution degree 2

CAT. 2140Pg. 6


®FILA ATIC

PUMP POSTCLOSE VIEW

130 13

FOR

S G

SYRINGE

ONLY

50 13

30 13

30 13

30 13

50 13

50 13

50 13

30 13

20 10

10 10

3 8

1 9

5 7

L-1C-2

L-2a

L-2b

C-1VOLUME CONTROL

CLOSE VIEW

Different parts of the machine which requirerecurrent lubrication are shown in this lube guide.Recommended lubrication intervals are approximate and based on 8 hours of operationper day, 5 days a week. Therefore, depending onhours of use, and ambient environment the partsmay require lubrication more often than recommended.

L-1L-2aL-2bL-3

Pump Post BushingVolume Control BushingVolume Control Screw

LO.

HGGO

LOCATION:

W/ACW/ACM/AC6MGear Motor (internal)

Refill to oil level indicator.Do not overfill

INTERVALS:

LO

LO SAE 10 to 30W way lube oil, petroleum based

LUBRICANT LEGEND:

PREOPERATIONAL CHECKS:

W =INTERVAL LEGEND:

Weekly

Remove panel on this side toaccess inside of the machine

AC = After Cleaning or Wash Down

6M = Every 6 Months

Check for tighteness before operationCheck for tighteness before operation

C-1

Pump Post Nut

Volume Control Nut

C-2

Check for tighteness before operation

Pump Post BodyC-3

Remove during installation,prior to start-up. Stowplug for future if shipmentis ever required.

Red Vent PlugC-4

L-2a, 2b

C-1

L-1

C-2

L-3

C-3

For USDA H1 Lubrication requirementsreplace the LO with KLUBEROIL 4 UH 1-32

replace the HG with KLUBERSYNTH 1 14-31Available from Kluber 603-434-7704

HG Lithium based white grease of NGLI consistancy 2 with EP additive.

GO GEAR OIL (SAE 90)

Remove Guardon this side

for machine access.

Interlock Switch

C-4

CAT. 2140Pg. 7


®FILA ATIC

PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE

LOCATING MACHINE FOR OPERATION:The machine must be positioned on a level surface ca-pable of supporting it without tipping. As explained in theExplosion danger warning note the machine may not beoperated in the presence of combustible or flammableliquids or vapors. The machine is not water tight andtherefore must not be hosed down or submerged. Do notoperate the machine if the inside cabinet is wet or dampenough to cause electrical shock.Remove the red plastic oil fill vent hole plug from the oil fillvent hole on the gearmotor located inside the machine.This plug is to be reinstalled only if the machine is to betransported or stored on its side.

PLUGGING IN THE MACHINE:Before you plug in the FILAMATIC Filler please read allinstructions carefully. Then before you plug in the machinefor use, plug in the Actuator. The power cord is the electri-cal isolation device for this machine. Always unplug itwhen performing any maintenance or adjustment to themachine. This will prevent the machine form accidentlystarting and possible injuring the operator and damagingthe machine. When not using the machine turn it off andunplug the power cord. Proper maintenance of the powercord is essential to the safe efficient operation of themachine. Keep the cord free from liquids and othercontamination. Keep the electrodes on the plug clean andfree from corrosion. If necessary discard the cord if theinsulation is torn or cracked or if the electrodes aremissing or corroded.WARNING. This machine is intended to be electricallygrounded. Your FILAMATIC is equipped with a three-wireplug--a plug that has a third grounding pin. This plug will fitonly a grounded AC outlet. This is a safety feature. If youare unable to insert the plug into the outlet, contact alicensed electrician to replace the outlet with a properlygrounded outlet. Do not defeat the purpose of the ground-ing plug! Serious shock or burn to the operator or damageto the machine can occur if this note is disregarded.The warranty is void if any unauthorized modifications aredone to the mechanical components or electrical wiring ofthis machine.

TRANSPORT, HANDLING AND STORAGEDESCRIPTION:Please retain the original packing material for at least oneyear. In the event that you need to return the machine to themanufacturer please use this material to ship it in. When notusing the Filamatic Filling machine please keep it in anenvironment below 70% humidity, with ambient temperature0 to 40°C (104°F). Do not drop machine or subject it tovibration. This may damage the drive or the electroniccomponents. Use the lifting handle to carry the machine.Install the red plastic oil fill vent hole plug into the oil fill venthole on the gearmotor located inside the machine if themachine is to be transported or stored on its side.

INSTALLATION INSTRUCTIONS

28cm

(8")

(17")

(11")

20cm

44cm

NOT TO SCALE

Remove this panel

to access inside of machine.

FillingUnit

Safety Cover

MicrometerVolumeControl

DischargeTubing

LiftingHandle

FillingNozzle

RIGHT SIDE

12

3

4

56 7

8

10

9

11

208V - 240V

50 - 60Hz - 210W

®

FILAATIC

NATIONAL INSTRUMENT COMPANY

4119 Fordleigh Rd.

BALTIMORE, MD 21215

PHONE: (410) 764-0900 FAX: (4

10) 764-7719

http://w

ww.filamatic.com

CE-AB-5FILLING MACHINE

CAT. 2140Pg. 8


®FILA ATIC

DANGER

NOT EXPLOSION RESISTANT NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.

SPEED CONTROL KNOB:Regulates the Filler speed. Turn clockwise to increasespeed, counter-clockwise to decrease speed. The speedof the filler directly and proportionately affects the productflow rate as it leaves the nozzle, this speed should be setas fast as possible without causing foaming andsplashing.

MODE SELECTOR SWITCH:Selects OFF, ON or CONTINUOUS CYCLING operation.The machine will stop cycling immediately when theselector switch is set to the OFF position. Power isstill supplied to the controls inside the machine. Ifremoving panel to access the inside of the machinecabinet the power cord must be unpluged from thePower Connector Receptacle. Serious injury to theoperator may result if this note is disregarded. TurningOFF the selector switch DOES NOT de-energize thecircuits inside the machine cabinet. Set the power switchto the ON/Run Position to operate the machine inthe run mode. Set the selector switch to the Continuous Cycle position to operate the machinecontinuously. This mode is used for priming or rinsing theFilling System.

FOOT SWITCH (ACTUATOR) RECEPTACLE:Receptacle for foot switch or any other CE certifiednormally open contact type actuator switch.

FOOT SWITCH: (INSULATION RATING 300V)Controls operation of the Filler. To start filling sequencepress foot switch, the filler will operate as described inthe Operating Instructions description.

TNB NOZZLE HOLDER / ACTUATOR SWITCH:(INSULATION RATING 300V)Controls operation of the Filler. This is an alternateactuator that is to be plugged into the Foot Switch(actuator) Receptacle instead of the Foot Switch, whenrequired. To start filling sequence press button onbracket the filler will operate as described in theOperating Instructions description.

CONTROLS DESCRIPTION

POWER CORD RECEPTACLE:This is the power cable input connector. Refer to theinstructions paragraph “Pluging in The Machine” foradditional information.

POWER CORD: (NOT SHOWN HERE)This is the power input cord. The insulation on this cordis rated at 300v. Refer to the instructions paragraph“Pluging in The Machine” for additional information.

SAFETY COVER: (NOT SHOWN HERE)The Filling Unit drive area is guarded with a removable,interlocked safety guard. Lift to remove this guard toinstall or adjust the filling system. This guard panel mustbe in position with the switch connected to operate themachine. It is very important not to tamper with thesafety switch. Serious injury to the operator may result ifthe operator's hands are caught in the movingmechanism.

CIRCUIT BREAKERS: The drive circuit is protectedfrom current overload with these circuit breakers. If thecircuit breakers trip from a current overload carefullyconsider what caused this. The common cause is arestriction in the fluid discharge line.

FOOT SWITCHRECEPTACLE

MODESELECTORSWITCH

GRADUATEDKNOB

VOLUMECONTROL

ECCENTRICPOST NUT

PUMP POST

SPEEDCONTROLKNOB

POWERCORDFEMALECONNECTOR

2 0 8 V - 2 4 0 V

5 0 - 6 0 H z

12

3

45 6 7

8

10

9

11

CIRCUITBREAKERS

®FILA ATIC

NATIONAL INSTRUMENT COMPANY4119 Fordleigh Rd.

BALTIMORE, MD 21215PHONE: (410) 764-0900 FAX: (410) 764-7719

http://www.filamatic.com



Pg. 9

DANGER

FOOT SWITCHRECEPTACLE

MODESELECTORSWITCH

GRADUATEDKNOB

VOLUMECONTROL

ECCENTRICPOST NUT

PUMP POST

SPEEDCONTROLKNOB

POWERCORDFEMALECONNECTOR

2 0 8 V - 2 4 0 V

5 0 - 6 0 H z

12

3

45 6 7

8

10

9

11

CIRCUITBREAKERS

®FILA ATIC

NATIONAL INSTRUMENT COMPANY4119 Fordleigh Rd.

BALTIMORE, MD 21215PHONE: (410) 764-0900 FAX: (410) 764-7719

http://www.filamatic.com

DANGER

NOT EXPLOSION RESISTANT NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.

OPERATION INSTRUCTIONS

DANGER

WEAR CORRECT SAFETY GEAR WEAR CORRECT SAFETY GEAR IF MACHINE IS USED TOFILL POISONOUS OR HAZARDOUS LIQUIDS OR LIQUIDS THATEMIT POISONOUS OR HAZARDOUSVAPORS.THIS WARNING APPLIES TO ALL POISONOUS OR HAZARDOUS MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.

CAT. 2140Pg. 10


®FILA ATIC

1. Turn Speed Control Knob all the way counterclockwise, and set the selector switch to the “OFF” position.

2. Plug foot switch into Filler Actuator Socket and installthe safety cover. The machine will not operate whenthe cover is not installed.

3. Plug line cord into any properly groundedelectrical outlet, which suppliesthe voltage indicated on thenameplate. WARNING: DO NOTENERGIZE THE FILLER IN THE PRESENCE OFCOMBUSTIBLE OR FLAMMABLE VAPORS.IGNITION OF COMBUSTIBLE OR FLAMMABLEVAPORS CAN RESULT IN FIRE OR EXPLOSIONAND SERIOUS PERSONAL INJURY.

4. Place selector switch to the “Continuous”position.

5. Turn Speed Control Knob clockwise. Press the FootSwitch (actuator), the Filamatic Filler will now operatecontinuously. Maintaining or releasing the actuator willnot affect operation, machine will operate continuously.Adjust speed of Filler with the Speed Control Knob. Tostop the filler at the beginning of the fill stroke whenoperating in the Continuous mode turn the selectorswitch to the On / Run position. The filler will stop atthe beginning of the fill stroke, the 5:00 o’clockposition.

6. With the selector switch to the “ON / Run”position press the Foot Switch (actuator), the FilamaticFiller will cycle one complete cycle and stop at the5:00 o’clock position. Release the Foot Switch(actuator), the machine will stop immediately.

7. If the above instructions have been carefully followedand everything is in proper working order, follow thepiston pump installation instructions in the appropriatepiston pump instructions manual and then thepreparing for production run instructions in thismanual.

CAT. 2140Pg. 11


®FILA ATIC

1. Set the volume control setting to the maximum for the prime cycle.Loosen the Post Nut on the volume control. Turn adjustment knob to set volumecontrol for longest stroke possible. This long stroke is needed to prime theFilling Units with the minimum number of cycles. This reduces wear on thepiston seals. Tighten eccentric post jam nut on volume control. IMPORTANT:The Post Nut must be tightened on all volume controls before operating thefiller. Serious damage to the volume controls will occur if it is not tightentenbefore operation.

2. Place the intake hoses of the Filling Units into the supply tank. Hold the nozzles over the supply tank. If installed inyour Filling Units, turn the suck back adjustment knob counter-clockwise several turns before attempting to primethe Filling Unit. This is done to allow the ball to seat during priming. Do not unscrew the adjustment knobcompletely, as that will allow air to pass through the adjustment stem port.

3. Operate Filling machine in the prime mode until liquid in the discharge hose shows no air bubbles. Presence of airbubbles means that air is being drawn in during the intake stroke. Air can be drawn in around: intake hose at theintake barb, intake valve seals, head gasket, piston rings, clean out screw, or the piston “O” rings depending onwhat piston seals are installed in the Filling Units. A good indication the the piston seals are not sealing against thecylinder walls is product inside the cylinder under the piston. Carefully inspect these areas and tighten asnecessary, inspect the “O” rings as a last step. IMPORTANT: When tightening the cylinder into the head firstinsure that the gasket is not torn or broken and use a strap wrench or suitable tool that will not crush thecylinder. The piston will not travel through the cylinder if it is even slightly bent and the cylinder may haveto be replaced. To inspect the piston O-rings refer to the pump Instructions sheet. Continue to operate Fillingmachine in the prime mode until liquid in the discharge hoses show no air bubbles.

4. DRIPPING: Dripping from the nozzle tip between fills may be encountered when dispensing viscous liquids with alow surface tension. To prevent dripping, turn the suck-back adjustment knob clockwise until it stops to unseat thevalve ball during filling. Refer to the suck-back system instructions in the pump manual. Suck-Back setting changeswill change the fill volume dispensed slightly. Therefore, make the suck-back setting before fine tuning the fillvolume.

5. Place Nozzle over containers to be filled. Make a sample fill and measure it. If not correct, adjust volume control forfill required. To adjust volume control, first loosen the eccentric post nut on the volume control with an appropriatewrench. (Do NOT use pliers.) Turn graduated knob clockwise to increase fill volume, counter-clockwise to decreasefill volume. EXAMPLE: To fill 12cc per stroke with a 15cc Filling Unit, set Volume Control on graduation number 10.Tighten eccentric post nut!

6. Adjust the filling speed so that the containers are filled without excessive splashing or foaming. When all settingshave been completed, you are ready to proceed with the production run.

SCALE

POSTNUT

ADJUSTMENTKNOB

VOLUME CONTROL ASSEMBLY

PREPARING FOR A PRODUCTION RUN

PRODUCT VISCOSITY CONSIDERATION:The force required to move liquid increases as the viscosity of the liquid increases. If a high viscosity liquid is to bedispensed begin with slow speeds. Gradually increase the filler speed and watch the behavior of the filler. If the fillerseems to stall or if the circuit breaker trips operate the machine at a a slower speed than when the stalling or circuitbreaker tripping occured.

PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS



Pg. 12

ITEMNO. PART NO. DESCRITPION

1 09-142-202 Socket Head Cap Screw2 09-753-434 Lock Washer3 3051 Back Plate4 3031 Post Washer


5 3032 Locking Nut6 3033 Post Stud7 3054 Bearing Sleeve Housing8 09-702-403 Bearing Washer9 09-440-080 Pump Post Nut

1

2

4

5

6

3

78

9

Pump Post Assembly3111

Illustration & Parts List


1 3621 Volume Control Adapter2 3015 Volume Control Body3 3016 Socket Head Screw4 3017 Post Nut Washer5 3020 Lead Screw Bushing6 3021 Adjustment Knob

7 3022 Indicator Washer8 3044 Bearing Sleeve Housing Assembly9 3548-3 Eccentric Post Nut10 3037 Lead Screw Assembly11 3025 Bearing Sleeve12 09-346-364 Set Screw

3

1

7

10

11

1252

84

9

Volume Control Assembly3013

Illustration & Parts List

6

13

13 09-144-248 S.H.C. Screw

05

05

05

05

05

05

APPROVALS

CONTRACT NO.

ISSUED

CHECKED

DRAWN

NATIONAL INSTRUMENT COMPANY, INC.4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA

SURFACE TREATMENT U.O.S.

CAGE CODE

DATE

SIZE

SCALEDIMENSIONS APPLY AFTER

DWG NO. REV

SHEET

±±.XX±

DO NOT SCALE DRAWING

±

MATERIAL

FINISH

.XXX

DIMENSIONS ARE IN INCHESUNLESS OTHERWISE SPECIFIED

FRACTIONS DECIMALS ANGLES

TOLERANCES ARE:

A

4

B

3

REMOVE ALL BURRS &SHARP CORNERS

C

D

4 3

2 1

A

RE

VS

HD

WG

NO

.AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSIONTHIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.

2

C

1

D

IDENTIFYING NO.REQD

QTY PART OR NOMENCLATURE

OR DESCRIPTION

PARTS LIST

ITEMMATERIAL

SPECIFICATION NO.

ZONE REV

REVISIONS

DESCRIPTION APPROVEDDATE

ASSEMBLYMECHANICAL, AB & AB-5

4442

1 OF 1

05

1/4

MLS 12-30-98

C

SEE PARTS LIST

63

1/2˚.011/64.005

44421

05

01 REVISED 08-04-99 GEC

02 CORRECT DRAWING 08-18-99 GEC

03 ITEM 21 QTY WAS 2, ADD 33 09-30-99 GEC

04 REMOVED ITEM 11 (4780) 12-26-01 B.H.

1 3621 ADAPTER, VOLUME CONTROL SS 1

1 3013 ASSEMBLY, #1 VOLUME CONTROL SS 2

2 3016 SCREW, SHC VOLUME CONTROL SS 3

4 04-802-063 FOOT, RUBBER 4

1 01-131-700 BEARING, FLANGED 5

1 15015 BRACKET, MICROSWITCH 6

1 4756 PLATE, UPPER POST SS 7

1 3084-1 ASSEMBLY, NOZZLE BRACKET, NB-5-130 SS 8

1 3111 ASSEMBLY, PUMP POST, AB SS 9

1 4440 ASSEMBLY, CABINET AB & AB-5 & AB-8 SS 10

1 3159 HANDLE SS 12

1 4758 SHEILD, SPLASH SS 13

1 50252 ASSEMBLY, AB GUARD 14

1 3028 STUD, SHORT MOUNTING SS 15

2 09-411-044 NUT, HEX 1/4-20 SS 16

2 09-702-403 WASHER, FLAT 10 SS 17

2 09-224-195 SCREW, BUT HD, 1/4-20 X 1 LG SS 18

1 09-347-577 SCREW, SOC HD SET 8-32 X .19 LG SS 19

22 09-304-561 SCREW, TRUSS HD 8-32 X .38 LG SS 20

3 09-447-086 NUT, SPEED CLIP 8-32 PLATED 21

2 3038 WASHER, HANDLE SS 22

1 09-480-712 KEY, SQ .13 X .50 LG 23

5 09-713-421 WASHER, LOCK 1/4 SS 24

2 MXP-11844 SCREW, FLAT HD SOC CAP 10-32 X .25 LG SS 25

1 09-411-047 NUT, HEX 1/4-28 SS 26

0 27

3 09-144-247 SCREW, SHC 1/4-20 X .75 LG SS 28

4 09-703-404 WASHER, FLAT SS 291/4

2 09-286-102 SCREW, BINDER HD 6-32 X 1 LG PLATED 30

2 09-760-441 WASHER, LOCK 6 PLATED 31

2 09-404-035 NUT, 6-32 PLATED 32

1 09-288-106 SCREW, BIND HD 8-32 X .63 PLATED 33

05 ITEM 12 (3159) WAS MXP-11648, ITEM 17 (09-702-403)

WAS QTY. 4, ITEM 22 (3038) WAS 09-141-755, ITEM 24

(09-713-421) WAS QTY. 3, ITEM 27 WAS 09-742-425,

ITEM 28 (09-144-247) WAS QTY. 1, ITEM 29 (09-703-404)

WAS QTY. 4 09-19-02 B.H.

2

3

10

15

7912

1 5

13 14

8

4

20

21

22

25

26

19

18

29

16

23

130 13

FOR

SG

SYRINGE

ONLY

50

30

120

10

5

13

13

10

10

8

7

1350

30 13

83

20 10

1010

5

91

7

6

20

20

30

31

32

33

17

24

28

29

24

24

28

27

ISSUED

DRAWN

CHECKED

CONTRACT NO.

APPROVALS

SHEET

SIZE CAGE CODE

SCALE

DWG NO.

SURFACE TREATEMENT U.O.S.DIMENSIONS APPLY AFTER

REV


DATE


MATERIAL

FINISH

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN INCHES


TOLERANCES ARE:

±

±

.XX

.XXX

± ±

8 7

A

B

6 5 4 3 2 1

A

B

C

D

8 7 6 5 THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION

4 REMOVE ALL BURRS & BREAKEXTERNAL CORNERS .005 MIN.

DWG NO.

C

D

SH REV 1

REVZONE DATEDESCRIPTION

REVISIONS

APPROVED

PART ORIDENTIFYING NO.REQD

QTYSPECIFICATIONOR DESCRIPTION

NOMENCLATURE

PARTS LIST

MATERIALNO.

ITEM

ADJUST LOCATION & ROTATIONAT FINAL ASSEMBLY

USED ON

3696

-1

3696

-2

3696

-4

3696

-3

3696

-5

3696

-6

3696

-7

3696

-8

1

1

1

1

1

1

1

4444444

4444444

6666666

11 11 1 1 1

03 DRAWN IN AUTOCAD 09/10/96 JSG

04 CORRECTED BOM, ADDED ITEM 18 WAS 04-01-99 D.P.F.

3696

-9

1

4

6

4

4

1

AB

-5 (

110V

AC

)

DA

B (

110V

AC

)

CE

-AB

-5 (

220V

AC

)

CE

-DA

B (

220V

AC

)

AB

(11

0VA

C)

CE

-AB

(22

0VA

C)

AB

-8 (

110V

AC

) &

CE

-AB

-8 (

220V

AC

)

OB

S -

WA

S U

SE

D F

OR

AB

-8 2

20

OB

S -

WA

S U

SE

D F

OR

AB

-8 2

20 C

E

05 ADD ITEM 19 08-17-99 GEC

1 1 11 1 11 1

06 REVISED BOM, ADDED NOTES AND CORRECTED

GEARMOTOR ORIENTATION 06-25-02 B.H.

22222222

4 4 4 4 4 4 4

ASSEMBLY,DRIVE (AB, AB-5, AB-8)

3696

1/2

06

1 OF 1

JSG 09-10-96

D

SEE PARTS LIST

63

1/64 .01

.005

1/2˚

3696 061

1 4172 PLATE, MOTOR MOUNT 1

4 46849 SPACER, DRIVE 2

4 09-105-707 SCREW, HEX HD .250-20 X .63 LG. S.S. 3

1 3007 CAM 4

2 09-703-404 WASHER, FLAT .25 S.S. 5

6 09-713-421 WASHER, LOCK .25 S.S. 6

4 09-144-247 SCREW, SOC HD CAP .250-20 X .75 LG. S.S. 7

0 56-804-295 GEARMOTOR, 90VDC X 42RPM 1/12 HP 8

0 3693-4 GEARMOTOR, 180VDC X 42RPM 1/12 HP 9





0 56-804-305 GEARMOTOR, 180VDC X 23RPM DISCONTINUED 14

1 3693-1 GEARMOTOR, 90VDC X 42RPM 1/12 HP 16

0 EXP-2454 GEARMOTOR, 180VDC X 23RPM DISCONTINUED 17

1

2

3 5 6

7616 89101112131417

4

LEVEL

OIL

LE V EL

OIL

-1

110 VAC

NON-CECE

220 VAC

-2

ON MACHINE FRONT,NOT GUARD

ISSUED

DRAWN

CHECKED

CONTRACT NO.

APPROVALS

SHEET

SIZE CAGE CODE

SCALE

DWG NO.


REV


DATE


MATERIAL

FINISH



TOLERANCES ARE:

±

±

.XX

.XXX

± ±

8 7

A

B

6 5 4 3 2 1

A

B

C

D


4 REMOVE ALL BURRS &SHARP CORNERS

DWG NO.

C

D

SH REV 1

PART ORIDENTIFYING NO.REQD

QTYSPECIFICATIONOR DESCRIPTION

NOMENCLATURE

PARTS LIST

MATERIALNO.

ITEM

5506

8-2

5506

8-1

4

0

1

1

1

1

1

1

1

1

0

0

0

REVZONE DATEDESCRIPTION

REVISIONS

APPROVED

1

ASSEMBLY,SAFETY LABEL/NAMEPLATE

55068

1/4

01

1 OF 1

G.CLAPPISON 08-05-99

D

SEE PARTS LIST

63

1/64 .01

.005

1/2˚

55068 011

01 ADD ITEM 14 03-03-00 GEC

1 9059 LABEL, DANGER, ELECTRICAL HAZARD, CE 1

1 9060-1 LABEL, WARNING EYE SAFTEY, GLASS, CE (9045-1) 2

1 9058-1 LABEL, CAUTION, MOVING PARTS, CE (9024-1) 3

1 9061-1 LABEL, DANGER, NON-EXPLOSION RESISTANT, CE (9028-1) 4

0 9033 LABEL, FILLING UNIT INSTALLATION 5

0 9024-1 LABEL, DANGER, MOVING PARTS CAUTION 6

0 9028-1 LABEL, EXPLOSION WARNING 7

0 9044-1 LABEL, IMPORTANT INFORMATION 8

0 9041-1 LABEL, HIGH VOLTAGE WARNING 9

0 9045-1 LABEL, WARNING SHATTERING GLASS 10

0 9031-1 PLATE, NAME FILLER NON-CE 11

1 9031-2 PLATE, NAME FILLER 12CE

4 09-600-088 RIVET SS 13

0 9043-1 LABEL, CAUTION, MOVING PARTS, GUARDED 14

5

4

2

3

10

10

13

13

ONLY

SYRINGE

13

7

8

5

10

201

30

50

SG

FOR

130

7

19

5

1010

1020

3 8

1330

50 13

10

5

8

7

130FOR

SG

50

30

120

13

SYRINGE

ONLY

13

13

10

10

5 7

1350

30 13

83

20 10

1010

91

1

6

7

98

10

11

13

1

12

13

NOTE:

1) STAMP PROPER INFORMATION ON ITEM

11 OR 12 PRIOR TO RIVETING TO MACHINE.

14

ASSEMBLYNOZZLE BRACKET NB-5-130

3084

1 OF 1

02

1/1B

SEE PARTS LIST

63

1/2˚.011/64.005

3084 1 02

01 REDRWN TO ACAD, WAS A SIZE, SEE REV D 09-24-97 MJH

02 REVISED BOM ADDED -2 03-08-00 MLS

3084

-1

3084

-2

1

1

1

1

1

1 1 09-610-001 SCREW, RETAINING 10-24 SS 1

1 09-610-002 FERRULE, STAND OFF SS 2

1 04-006-304 O-RING, .13 ID X .25 OD X .06 CS VITON 3

1 3082 BRACKET, NOZZLE HOLDER SS 4

0 3607 BUSHING, THREADED MOUNTING SS 5

0 3028 STUD, SHORT MOUNTING SS 6

APPROVALS

CONTRACT NO.

ISSUED

CHECKED

DRAWN


SURFACE TREATMENT U.O.S.

CAGE CODE

DATE

SIZE

SCALEDIMENSIONS APPLY AFTER

DWG NO. REV

SHEET

±±.XX±


±

MATERIAL

FINISH

.XXX

DIMENSIONS ARE IN INCHESUNLESS OTHERWISE SPECIFIED


TOLERANCES ARE:

REVSHDWG NO.THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION

REMOVE ALL BURRS & BREAKEXTERNAL CORNERS .005 MIN.

ZONE REV

REVISIONS

DESCRIPTION APPROVEDDATE

IDENTIFYING NO.REQD

QTY PART OR NOMENCLATURE

OR DESCRIPTION

PARTS LIST

ITEMMATERIAL

SPECIFICATION NO.

1 2 3 4

5

6

14.250 15.000

6.125

7.000

HARDWIRE DIAGRAMCE-AB LIQUID FILLER (220VAC, 50HZ)

SKE-6297

SKE-6297

1/1

05

051

1 OF 1

JGG 07/31/97

DRM 11/21/97

CHOPPER 11/21/97

SEE PARTS LIST

63

EBOM SKE-6297

1/64 .01

.005

1/2˚

PRODUCTION RELEASE FOR NEW STYLE AB, AB-5

01 ADDED BILL OF MATERIAL FOR AB-5 01/28/98 DRM

02 UPDATE BOM AND DELETE OBSOLETE PARTS, FIRST 12/30/98 DRM

03 REMOVED ITEMS 16/17 & REPLACED W/ITEMS 38/39 04-23-03 SLK

04 ADDED GS-2 FOR CE-DAB-5 & CE-DAB-8 MODELS 04-23-03 SLK

1 51-302-071 CONTROLLER, DC DCC-1 2

1 51-701-093 RESISTOR, I.R. DCC-1 3

1 51-701-029 RESISTOR, DYNAMIC BRAKE, 10OHM R1 4

1 52-706-021 KNOB, 3/4" DIA. 5

1 50-102-304 CONTACT, N.O. WITH LATCH SS-1 6

1 50-208-335 SWITCH, 3 POSITION SELECTOR SS-1 7

2 50-102-353 CONTACT, N.C. SS-1 8

1 EXP-2192 FOOT SWITCH FS-1 9

1 EXP-2189 CORD,FOOT SWITCH FS-1 10

3 50-101-184 RELAY, 8 PIN PLUG-IN 220V CR-1,-2,-3 12

3 EXP-2199 SOCKET, 8 PIN CR-1,-2,-3 13

1 50-201-001 SWITCH, ROLLER MICRO CS-1 14

1 15015 BRACKET, MICRO CS-1 15

1 EXP-2191 BREAKER, CIRCUIT CB-1 19

1 53-000-307 OVERLAY, AB; AB-5; 220V 20

6 EXP-2200 TERMINALS 22

6 EXP-2203 DIN RAIL 23

1 EXP-2201 TERMINALS, END BARRIER 24

0 EXP-____ PLUG, LINE POWER SELECT FOR COUNTRY 27

0 56-804-296 MOTOR, 1/12 HP 180VDC 42 RPM AB-5, 220VAC M1 30

0 56-804-298 MOTOR, 1/12 HP 180VDC 83 RPM AB, 220VAC M1 31

1 EXP-2182 FILTER, RFI F1 33

2 51-105-083 BRACKET, RESISTOR R1 36

1 EXP-2196 RECEPTACLE, FOOT SWITCH FS-1 37

0 EXP-2762 SWITCH, SAFETY INTERLOCK GS-1, GS-2 38

0 EXP-2764 SWITCH, SAFETY KEY; STRAIGHT GS-1, GS-2 39

1 EXP-3274 CORD, LINE POWER 40

05 REMOVED ITEM 26 & REPLACED W/ ITEM 40 04-28-03 SLK

8 7

A

B

6 5

APPLICATION

4

NEXT ASSY

3


USED ON

MATERIAL

FINISH

ISSUED

DRAWN

CHECKED

PART ORIDENTIFYING NO.



TOLERANCES ARE:

±

±

.XX

.XXX

±

REQDQTY

CONTRACT NO.

±APPROVALS

SHEET

2

SIZE CAGE CODE

DSCALE

DWG NO.


1

REV

SPECIFICATION


DATE

OR DESCRIPTIONNOMENCLATURE

PARTS LIST

MATERIAL

A

NO.ITEM

B

REV

C

D


4 REMOVE ALL BURRS &SHARP CORNERS

ZONE

DWG NO.

C

D

DATEDESCRIPTION

SH REV

REVISIONS

APPROVED

1

1413

21 22

1413

21 22

A

LINE

E

N

L

N'

LOADL'

CABINET CUT LINE

INSERT PLATE

CR2

CR1

CR3

CR2RELAY

FOOT SWITCHRELAY

DYNAMIC BRAKE

CR2RELAY

FOOT SWITCH

CR3RELAY

RESET CYCLE

CR3RELAY

RESET CYCLE

CAMSTOP

NORMAL

(nc)

(no)

RELAYFOOT SWITCH

RELAYRESET CYCLE

FOOT SWITCHGUARD SAFETY SWITCH

CR1RELAY

DYNAMIC BRAKE

RELAYDYNAMIC BRAKE

CR1

FILLER SPEED POT

OFF PRIMEAUTO

FILLER DRIVE(DCC-1)

RESISTORDYNAMIC BRAKE

MOTOR

(a)

(b)

(c)

5

6

7

8

20 15

16

18 19

17

9 1110

12

13

OFF

AUTO

PRIME

0

X

X

0

X

X

0

0

X

cba

SS-1 GS-1 FS-1

CS-1

M1

3

4

LINE INPUT208-240 VAC50/60 CYCLESINGLE PHASE

1

2

SKE-629

7 A

B, AB-5

; 220

V

UNITED STATES

UNITED KINGDOM

CONTINENTAL EUROPE

0

X

0 X

0

EXP-2208 EXP-2209

X

0

0

52-502-078

0

220 VAC POWER PLUG SELECTION

SS-1

GUARD SAFETY SWITCH

GS-2

14

6

5

SEE NOTE 1

NOTE 1:IF MACHINE MODEL CE-AB, CE-AB-5, CE-AB-8

IF MACHINE MODEL CE-DAB-5, CE-DAB-8

THEN PLACE A JUMPER WIRE BETWEEN

THEN TERMINATE GS-2 AS SHOWN.

WIRES 20 AND 14. DO NOT TERMINATE GS-2.

MAX

3P

1P

P2

I2

I1

MIN IR CL

ACCEL

+F

A-

IR R

ES

U

A+ L1

F-

L2

MAX

3P

1P

P2

I2

I1

MIN IR CL

ACCEL

+F

A-

IR R

ES

U

A+ L1

F-

L2

31

4

32

13129

14

38 39

7 6

19

20

5

8

13

13

15

10

36

37

5

33

A1A221 11

8

7

1

2

6 3

2224

5

12

414

A1A221 11

8

7

1

2

6 3

2224

5

12

414

A1A221 11

8

7

1

2

6 3

2224

5

12

414

22 23 24

40 27

30

12

12

3938

NATIONAL INSTRUMENT COMPANY Part No. 4451-2, CE-AB … · Resistant operation of machine and...

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Transcript of NATIONAL INSTRUMENT COMPANY Part No. 4451-2, CE-AB … · Resistant operation of machine and...