N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers,...

154
NASA Contractor Report 181723 Coupled Rotor/Fuselage Dynamic Analysis of the AH-1G Helicopter and Correlation with Flight Vibrations Data J. D. Cronkhite, R. V. Dompka, J. P. Rogers, J. C. Corrigan, K. S. Perry, and S. G. Sadler Bell Helicopter Textron Inc. Fort Worth, TX 76101 Contract NASI-17496 N/ A National Aeronautics and Space Administration Langley Research Center Hampton, Virginia 23665-5225 _169-2 C5 12 https://ntrs.nasa.gov/search.jsp?R=19890011141 2018-07-17T18:32:09+00:00Z

Transcript of N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers,...

Page 1: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

NASA Contractor Report 181723

Coupled Rotor/Fuselage Dynamic Analysis

of the AH-1G Helicopter and Correlation

with Flight Vibrations Data

J. D. Cronkhite, R. V. Dompka, J. P. Rogers, J. C. Corrigan,

K. S. Perry, and S. G. Sadler

Bell Helicopter Textron Inc.

Fort Worth, TX 76101

Contract NASI-17496

N/ ANational Aeronautics andSpace Administration

Langley Research CenterHampton, Virginia 23665-5225

_169-2 C5 12

https://ntrs.nasa.gov/search.jsp?R=19890011141 2018-07-17T18:32:09+00:00Z

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FOREWORD

Bell Helicopter Textron Inc. (BHTI) has been conducting a study of finite element modeling of

helicopter airframes to predict vibration. This work is being performed under U.S, Government

Contract NAS1-17496. The contract is monitored by the NASA Langley Research Center, StructuresDirectorate.

This report summarizes the procedure used at BHTI for predicting coupled rotor/fuselage

vibrations with an application to the AH-1G two-bladed rotorcraft including comparisons with

flight test vibrations. Key NASA and BHTI personnel are listed below:

NASA Lanqley

Panice H. Clark, Contracting Officer

Joseph W. Owens, Contract Specialist

John H. Cline, Technical Representative

Raymond G. Kvaternik, Leader, Rotorcraft

Structural Dynamics Group

Bell Helicopter Textron Inc.

W. Young, Manager, Research

J. D. Cronkhite, Group Engineer,

Structural Dynamics

R. V. Dompka, Senior Research Engineer

G. Sadler, Chief, Rotor Dynamics

J. Corrigan, Rotor Dynamics Group Engineer

J. Rogers, Rotor Dynamics Engineer

K. S. Perry, Rotor Dynamics Engineer

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INTRODUCTION

The NASA Langley Research Center is sponsoring a rotorcraft structural dynamics program with theoverall objective to establish in the United States a superior capability to utilize finiteelement analysis models for calculations to support industrial design of helicopter airframestructures. Viewed as a whole, the program is planned to include efforts by NASA, universities,and the U.S. helicopter industry. In the initial phase of the program, teams from the major U.S.manufacturers of helicopter airframes will apply extant finite element analysis methods tocalculate static internal loads and vibrations of helicopter airframes of both metal and com-posite construction, conduct laboratory measurements of the structural behavior of these air-

frames, and perform correlations between analysis and measurements to build up a basis upon whichto evaluate the results of the applications. To maintain the necessary scientific observationand control, emphasis throughout these activities will be on advance planning, documentation ofmethods and procedures, and thorough discussion of results and experiences, all with industry-wide critique to allow maximum technology transfer between companies. The finite element modelsformed in this phase will then serve as the basis for the development, application, andevaluation of both improved modeling techniques and advanced analytical and computationaltechniques, all aimed at strengthening and enhancing the technology base which supportsindustrial design of helicopter airframe structures. Here again, procedures for mutual critiquehave been established, and these procedures call for a thorough discussion among the programparticipants of each method prior to the applications and of the results and experiences afterthe applications. The aforementioned rotorcraft structural dynamics program has been given theacronym DAMVIBS (Design Analysis Methods for VIBrationS).

Under the DAMVlBS program, the four industry participants (BHTI, Boeing Helicopters, McDonnell-Douglas Helicopter, and Sikorsky Aircraft) are to apply existing company methods for coupledrotor-fuselage analysis to calculate vibrations of the AH-IG helicopter and to correlate withdata available from an Operational Load Survey (OLS) flight test program (References i and 2).In support of this common activity, BHTI, the manufacturer of the subject aircraft, was tasked toprepare and provide to the other participants the data needed to independently make theseanalyses and correlations. Specifically, BHTI was tasked to:

i. Present a detailed description of the modeling rationale and techniques ased to developthe AH-IG NASTRAN fuselage finite element vibration model under a previous contract(Reference 3). A NASTRAN data deck of this model was provided to the otherparticipating manufacturers.

e Present a detailed description of all previous correlation work used to verify thefinite element model (two versions - stick and built-up tailboom), including thefollowing:

...._ MENTIONALLy@L_._

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a. Ground vibration tests (GVT), static deflection tests and in-flight excitationsimulation (References 4 and 5).

b. Application of the built-up tailboom model predictions to the static _;*,dgroundvibration tests of Reference 4.

Co Correlation of both models with other prior AH-IG results contained in References

6 and 7.

. Describe the OLS flight test program on the AH-IG and assemble the vibration data to beused in the correlations.

. Present the AH-IG rotor system mechanical and aerodynamic coefficient data to allparticipants.

References i-7 were used to develop the necessary background on the FEM and flight loads data forthe current rotor/fuselage coupling analysis task as summarized in References 8 and 9.

This report describes work conducted by BHTI to evaluate the adequacy of current theoreticalmethods for predicting coupled rotor/fuselage vibration. The analysis methods described herein

represent BHTI's advanced analysis rotorcraft flight simulation computer program C81 (Reference

10) and the industry's primary structural analysis computer program NASTRAN. These analyticalmethods form the basis of an approach to helicopter dynamic analysis that has been used

successfully at BHTI for many years. This report describes the analytical formulation of rotor

dynamic equations, fuselage dynamic equations, coupling between the rotor and fuselage, andsolutions to the total system. The coupled analysis is applied to an AH-1G two-bladed rotor

system and results compared with measured OLS flight test vibrations.

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11 DESCRIPTION OF ROTOR/FUSELAGE

COUPLING METHOD

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GENERAL PROCEDURE

The general procedure used in this study for calculation of AH-IG vibration characteristics isdepicted on the following page. A Myklestad-type of analysis is used to calculate rotatingelastic blade modal properties. A NASTRAN finite element method is used to form isolatedfuselage modal characteristics. C81 is then used to couple the rotor and airframe math models,and then calculate rotor hub loads. Finally, the calculated hub loads are used as a forcingfunction on the NASTRAN finite element model to calculate the vibration responses.

The Myklestad family of programs has been used at BHTI to calculate helicopter rotor bladenatural frequencies and mode shapes for many years. The capabilities of the program have beenmodified to include a complete elastic and inertial representation of the blade, pitch controlsystems, and pylon impedances. Recent modifications have been made to enhance user convenience,to give more accurate results, and to model more advanced rotor configurations.

C81 is a comprehensive rotorcraft flight simulation program used to calculate the aeroelasticresponse of the coupled rotor/fuselage system. The structural analysis is based on a modaltechnique while rotor aerodynamics are modeled using strip theory and bivariant tables torepresent stall and compressibility effects over the rotor disk.

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GENERAL PROCEDURE

MYKLESTAD

ISOLATED ROTOR BLADEMODAL ANALYSIS

NASTRAN

ISOLATED FUSELAGEMODAL ANALYSIS

C81

COUPLE ROTOR ANDFUSELAGE, COMPUTE HUB

LOADS

NASTRAN

COMPUTE FUSELAGEVIBRATION USING C81

HUB LOADS AS FORCINGFUNCTION

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C81 HISTORICAL DEVELOPMENT

Initially, C81 rotor performance and handling qualities were based on an actuator disk

representation with a simple 6 degree-of-freedom rigid fuselage. In 1968, rotor aerodynamics

graduated to strip theory representations with analytic functions dependent on blade radius,location, and time representing air loads. In addition, the fuselage and rotor were dynamically

coupled. In 1971, CL and CD coefficients were added to the strip theory as well as anaeroelastic rotor model and rigid pylon representation. 1973 saw the first acceptance of a C81

deck in an analytic competition for rotorcraft design. In 1977, Floquet theory was added to

address the stability of systems whose motion was governed by differential equations with

periodic coefficients (e.g. ground resonance effects). Optimization capabilities were added in

1983 to improve the usefulness of C81 in design and in 1985 the capability to handle 10 elastic

fuselage modes (in addition to six rigid modes) was included in the coupled rotor-fuselage

program.

8

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C81 HISTORICAL DEVELOPMENT

1965 ROTOR AERODYNAMIC MODEL

1968 COUPLED ROTOR / FUSELAGE (RIGID)

1971 AEROELASTIC ROTOR

1973 REQUIRED IN AAH / UTTAS COMPETITION

1976 DISSIMILAR BLADES

1977 FLOQUET THEORY ANALYSIS

1983 OPTIMIZATION

1985 ELASTIC FUSELAGE EFFECTS

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C81 ANALYSIS CAPABILITY

C81 has the capability to model a wide variety of aircraft and hub configurations as shown on thefollowing page. BHTI's comprehensive rotorcraft dynamics analysis code C81 is capable ofmodeling the following components of a rotorcraft: A fuselage; two rotors, each with a modalpylon, aeroelastic blades, and a nacelle; a wing; four stabilizing surfaces, none of which mustbe purely vertical or horizontal; four external stores or aerodynamic brakes; a nonlinear,coupled control system including a collective bobweight, stability and control augmentationsystem, and maneuver autopilot simulator; two jets; and a weapon.

i0

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C81 ANALYSIS CAPABILITY

AIRCRAFT CONFIGURATIONS

0

CONVENTIONAL MR / TR

TANDEM

SIDE BY SIDE

AIRPLANE

WINDMILL

TILT ROTOR

COAXIAL

COMPOUND

DIRIGIBLE

WIND TUNNEL

HUB CONFIGURATIONS

• GIMBALLED

• TEETERING

• ARTICULATED

• HINGELESS

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C81 COORDINATE SYSTEMS

A C81 analysis employs five coordinate systems that describe the behavior of various rotorcraft

components. Each coordinate system is denoted by the following subscript notation.

Subscript

None

f

m

1. Ground Reference - A non-rotating coordinate system taken to be the inertial

reference system.

2. Fuselaqe Reference - A non-rotating coordinate system centered at the fuselage

center of gravity.

3. Mast Reference - A non-rotating coordinate system centered at the top of the

mast.

4. Hub Reference - A rotating coordinate system that shares the same origin as the

mast reference system.

5. Blade Reference - The origin of the blade rotating coordinate system is at the

inboard end of the feathering bearings.

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C81 COORDINATE SYSTEMS

Ym Zh Zb yh

Yf

(RT)_ Xm

f__ (FWD)__ - XbIX

Zf Zm I(FWD) (DN) (ON)

NONROTATING ROTATING

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BHTI ELASTIC ROTOR BLADE DYNAMIC ANALYSIS

Elastic rotor blade dynamic characteristics are calculated for use in C81 by a Myklestad - based

analysis implemented in a computer code called DNAM06. Blade modal natural frequencies,

generalized inertias, and mode shapes are calculated by DNAM06 in rotating coordinates. All

linear mass and spring terms are included in the DNAM06 analysis. Terms that were deleted from

the DNAM06 analysis in order to simplify the Myklestad analysis, such as the Coriolis

acceleration terms, are included in the forcing function of the C81 rotor analysis. Nonlinear

terms such as flapping springs and flap-lag-torsional moments are also handled by the C81

analysis, as are the coupling effects of the rotor hub's motion.

The following figure lists the assumptions which underlie the linear blade equations of motion in

the Myklestad analysis.

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BHTI ELASTIC ROTOR BLADE DYNAMIC ANALYSIS

ASSUMPTIONS:

• BLADE CROSS SECTIONS ARE NOT SYMMETRIC.

• ELASTIC AXIS IS A PIECEWISE PARALLEL STRAIGHT LINE.

STRUCTURAL PRINCIPAL AXES AND MASS PRINCIPAL AXES ARE PARALLEL, BUT

NOT COINCIDENT.

EFFECTS OF LINEAR AND ANGULAR DISPLACEMENTS AND ACCELERATIONS OF

THE ROTOR HUB ARE INCLUDED.

• EFFECTS OF STEADY BLADE FEATHERING MOTION ARE INCLUDED.

• SHEAR DEFORMATION IS NEGLECTED.

• PRECONE AND UNDERSLING ARE NOT INCLUDED.

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BHTI ELASTIC ROTOR BLADE REPRESENTATION

The DNAM06 analysis uses a finite element transfer matrix approach to represent blade properties.The rotor blade is represented by a series of lumped, rigid 3-D dumbell inertias connected byuntwisted, massless, elastic beams. Built-in twist of the blade is introduced incrementally atthe blade stations where the inertias are located. Rotating fully-coupled inplane, out-of-plane,and torsional deflections of the blade are also considered. Radial extension of the blade isneglected, however.

A representative blade element is shown in the following figure.

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BHTI ELASTIC ROTOR BLADE REPRESENTATION

3-D INERTIA DUMBELL

ELASTIC AXISC.G.

PITCH CHANGE AXIS (REF AXIS SYSTEM)

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MYKLESTAD STATE VECTOR SOLUTION

DNAM06 uses the state vector and transfer matrix type of formulation developed by Myklestad. The

state vectors consist of two linear displacements, three angular rotations, and the shears and

moments corresponding to these displacements and rotations.

The state vector contains the following quantities:

ui

wi

!

U

i

!

W

i

- inplane displacement

- out-of-plane displacement

- in-plane slope

- out-of-plane slope

Vxi - in-plane shear

Vzi - out-of-plane shear

Mzi - out-of-plane moment

Mxi - in-plane moment

_i - torsional deflection about y axis

My i - torsional moment about y axis

The general form of the transfer matrix equation is given on the following page.

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MYKLESTAD STATE VECTOR SOLUTION

WHERE:

{Si} - STATE VECTOR AT STATION I

{Mi} -TRANSFER MATRIX ACROSS INERTIA DUMBELL

[fi] " TRANSFER MATRIX ACROSS ELASTIC ELEMENT OF LENGTH Li

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ROTOR DYNAMIC ANALYSIS BY THE MODAL TECHNIQUE

The time variant aeroelastic rotor representation in C81 is based on a modal analysis approach.Some of the assumptions contained in this analysis are presented on the following page.

2O

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ROTOR DYNAMIC ANALYSIS BY THE MODAL TECHNIQUE

ASSUMPTIONS:

• THE ROTOR BLADE IS DIVIDED INTO THE SAME RADIAL SEGMENTS FOR BOTH

AERODYNAMIC AND DYNAMIC CALCULATIONS.

EACH SEGMENT FACE HAS THREE DEGREES OF FREEDOM THAT ARE USED IN

THE GENERALIZED FORCE CALCULATION. (w - OUT OF PLANE, u - IN PLANE, c_ -

TWIST ABOUT Y AXIS).

DNAM06 (ELASTIC BLADE ANALYSIS) SUPPLIES THE NORMAL MODES THAT

DESCRIBE u, w, AND • DISPLACEMENTS FOR EACH SEGMENT FACE OF EVERY

BLADE MODE.

LINEAR INTERPOLATION IS USED TO DEFINE MODE SHAPES BETWEEN TWO

ADJACENT FACES.

EFFECTS OF STEADY BLADE FEATHERING MOTION ARE INCLUDED.

20 SEGMENTS PER BLADE, MAXIMUM.

11 INPUT BLADE MODES (FROM DNAM06) PER ROTOR, MAXIMUM.

2 ROTORS, MAXIMUM.

7 BLADES PER ROTOR, MAXIMUM.

Z1

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ROTOR DYNAMIC ANALYSIS BY THE MODAL TECHNIQUE (Concluded)

The C81 rotor analysis is designed to handle the fully-coupled blade mode shapes calculated byDNAM06. These mode shapes have several attributes that are important in the modal technique.Each mode shape is a solution to the coupled differential equations for the free vibration of thetotal rotor system. The solution, or mode shape, is obtained by deletion of all velocitydependent and nonlinear terms. The collection of mode shapes forms an orthogonal set. Each modeshape has a natural frequency, and it satisfies the appropriate set of boundary conditionsimposed on the blade.

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ROTOR DYNAMIC ANALYSIS BY THE MODAL

TECHNIQUE (CONCLUDED)

ATTRIBUTES OF BLADE MODE SHAPES:

EACH IS A SOLUTION TO THE LINEAR PORTION OF THE

COUPLED DIFFERENTIAL EQUATIONS OF FREE VIBRATION

• EACH HAS A NATURAL FREQUENCY

• THE COLLECTION FORMS AN ORTHOGONAL SET

• EACH SATISFIES IMPOSED BOUNDARY CONDITIONS

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Page 30: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

ROTOR BLADE ROOT BOUNDARY CONDITIONS

The behavior of the rotor hub can be related to the blade mode shapes that are used to describethe entire rotor system by the boundary conditions presented on the next page. A hub impedancemodel is used to include the effects of an isotropic support system in the blade modes. Forcollective modes, out-of-plane motion is restrained by one input spring constant and one inputmass. In-plane slope changes are opposed by a torsional spring. For cyclic modes, the in-planemotion is restrained by one input spring and one input mass.

i

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ROTOR BLADE ROOT BOUNDARY CONDITIONS

MODE TYPE

MOTION

OUT-OF-PLANE IN PLANE TORSION

TWO BLADED

ROTOR

RESPONSE

COLLECTIVE CANTILEVER PINNED CANTILEVER 0,2,4,6p

CYCLIC PINNED CANTILEVER CANTILEVER 1, 3, 5p

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SOLUTION FORM OF ROTOR DYNAMIC SYSTEM

A separation of variables approach is employed in the solution of the coupled equations asdepicted in the figure. The independent variables are blade radial location y, and time t. Thedeflections un, wn, and _n of the n TM elastic blade mode shape are only a function of bladeradial position y. On the left hand side of the equation, u, w, and @ are the total elasticdeformation of the blade which are _pendent upon both blade radial position and time. The modalparticipation factor, _n, for the n TM mode is only a function of time.

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Page 33: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SOLUTION FORM OF ROTOR DYNAMIC SYSTEM

SEPARATION OF VARIABLES

ub',t) NM ut, (y)

{ w(v,t)} = '.2' { wntY) } _5• n

dO(5', t) n = 1 qbn (y)

(t)

u,,,wn,% - COMPONENTS OF NTH BLADE MODE SHAPE.

a,_- PARTICIPATION FACTOR FOR NTH BLADE MODE.

U, W, (t) TOTAL BLADE ELASTIC DEFORMATION.

_M - NUMBER OF BLADE MODES.

27

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ROTOR BLADE AERODYNAMIC REPRESENTATION

A brief summary of C81 rotor aerodynamic capabilities is listed below:

I. Maximum of 20 radial aerodynamic segments.

2. The airfoil sectional Cl, Cd, and Cm are tabular functions of Mach number and angle ofattack.

3. Momentum theory induced velocity is calculated based either on equations internal to the

program or user input tables.

4. Unsteady aerodynamic options include Theodorsen and Carta theories.

5. The effects of blade elasticity are included.

The rotor blade aerodynamic reference system is shown below.

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ROTOR BLADE AERODYNAMIC REPRESENTATION

Jb

Jh

SHAFT

AXIS

\

\29

Page 36: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

MODAL FORM OF ROTOR AEROELASTIC EQUATIONS

Application of the separation of variables technique to the solution of the rotor blade equations

of motion results in the modal blade equations presented in the figure. Here, Fu is the appliedinplane force, Fw is the applied_ut-of-plane force, M_ is the applied twisting moment and In isthe generalized inertia of the nTM blade mode. Fn is the forcing function due to the aerodynamic

forces and inertial forces, including those forces which were deleted from the Myklestad

analysis. It should be noted that the left hand side of the rotor equations is uncoupled due to

the orthogonality of the mode shapes obtained from DNAM06.

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SQVO'! "IVII8:INI -

SQVO'! )IINVNAQO_I::IV - _V '"V '"V"3a3HM

¢I .4- 4'V = cbl4[

01 i'll (1|

1+ V = ,q

PI 11 11

!+ V= ,q

tl U

I I u u u_= = ._o9+ _

et uqb_N u ._ t, n ""M d+ n el

H

SNOIIVnO::I )IISYI3OI:13V 1:10101:1:10 INI:IO:I 1V(]OIN

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C81 ROTOR AERODYNAMIC MODULE

The forcing function terms Au, Aw, A@ on the right hand side of the rotor blade equations ofmotion are calculated in the C81 rotor aerodynamic module. Representative inputs and outputs of

this module are shown in the diagram below.

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Page 39: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

C81 ROTOR AERODYNAMIC MODULE

BLADE DISPLACEMENTS

BLADE VELOCITIES

FLIGHT CONDITION

RPM

J

THRUST

H-FORCE

Y-FORCE

i

COLLECTIVE

CYCLIC

FUSELAGE ATTITUDE

ROTORAERODYNAMIC

MODULE

POWER REQUIRED

F / A FLAPPING

LATERAL FLAPPING

INDUCED VELOCITY

TWIST

CHORD

AIRFOIL DATA

AERODYNAMIC TERMS

Au, Aw, A_ .

RHS OF ROTOR EQUATION

33

Page 40: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

GENERAL FORM OF BLADE EQUATIONS

The set of previously presented modal equations is sufficient to describe the time variant aero-

elastic response of the rotor blade because of two reasons:

I. The linear effects of blade mass, blade elasticity, and blade geometry are inherently

included in the calculated blade mode shapes and natural frequencies.

o Aerodynamic and aeroelastic effects are included in the forcing terms on the right hand side

of the blade modal equation. Dynamic terms which were deleted from the blade natural fre-

quency and mode shape calculation are also included on the right hand side of this equation.

These dynamic terms arise from angular velocities and accelerations of the rotating

coordinate system, from linear rotor hub accelerations, and from inertial terms such as

Coriolis accelerations.

The following figure presents the general form of the blade equation of motion along with an

indication of the analysis In which each of the terms is calculated,

34

Page 41: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

GENERAL FORM OF BLADE EQUATIONS

MASS r 1EFFECTS

STRUCTURAL &CENTRIFUGAL

STIFFENINGEFFECTS

DISCRETESTIFFENING

EFFECTS

m I9

_t-

I

+ m_" × (_:2x r) + Fspring

in

CALCULATED IN MYKLESTADBLADE MODE ANALYSIS

FAERO

FUSELAGEMOTION

(HUBACCELERATIONS)

n m

_t 2

CORIOLISEFFECTS

/-- dr

2m_} x --_t

CALCULATED IN C81

VARIABLERPM

EFFECTS

o

(aQ -- m _)Xl-_t -

NON-ROTATINGSYSTEM

" Zh Yh

Zf Xh __

_ Xf0

ROTATINGSYSTEM

35

Page 42: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FUSELAGE DYNAMIC ANALYSIS

The aeroelastic behavior of a rotor is highly dependent upon the dynamic characteristics of the

fuselage to which it is attached. The fuselage (or nonrotating components) is represented in C81by the previously discussed modal technique. This modal form of the fuselage equations wasselected in order to provide general motions at the rotor hub with a minimum number of additionalequations (thus reducing computational requirements). This technique allows the use of fuselagemodes based on extremely complex and detailed fuselage/support system models which can beobtained from structural analysis finite element codes such as NASTRAN. Each fuselage mode shapecan have three linear displacements and three angular rotations at the rotor hub as part of themodal information. The modal information also contains fuselage natural frequencies, generalizedinertias, and damping where applicable. The C81 analysis is currently designed to handle up toten elastic fuselage modal equations. For convenience, C81 has an option to input fuselage modesthat were calculated with or without full rotor mass (included as a point mass), for use in

coupled rotor/fuselage dynamic analysis. A simplifying assumption used by the C81 fuselagedynamic analysis is that the forcing function comes from the rotor, and that there are no otheraerodynamic or inertial loads applied to the fuselage model.

36

Page 43: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FUSELAGE DYNAMIC ANALYSIS

NO OSCILLATORY AERODYNAMIC FORCES ARE APPLIED TO AERODYNAMIC

SURFACES

HUB DEGREES OF FREEDOM AND HUB LOADS (FROM THE ROTOR) AREUSED IN THE GENERALIZED FORCE CALCULATIONS.

(THREE LINEAR DISPLACEMENTS: Xj, Yj, Zj AND THREE

ANGULAR ROTATIONS: exj, eyj, ezj OF THE HUB)

NASTRAN (FINITE ELEMENT ELASTIC FUSELAGE ANALYSIS) SUPPLIES THENORMAL MODE DATA

• 10 INPUT ELASTIC FUSELAGE MODES (FROM NASTRAN), MAXIMUM

'_l'J

Page 44: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FUSELAGE MODAL EQUATIONS OF MOTION

motion "s pr sen ed on the folio ing ge whereThe._oda_l fqrm of t;h_ fuselage _quatton_ of _. is t_e nae_urlat_frequency of _e jl_i__de, _j _Is cne fuselage modal parclclpatlon ]i_ccor,

the damping_[atio specified for the jL, mode, dlj is the generalized inertia of the jth mode, and

Fj is the j_" modal forcing function.

38

Page 45: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FUSELAGE MODAL EQUATIONS. OF MOTION

F .

J

MROTOR

39

Page 46: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FUSELAGE MODAL FORCING FUNCTION

The modal forcing function Fj on the right hand side of the fuselage modal equation of motion isgiven below. The quantities Vmx, Vm , Vmz, Mmx, Mm.., and Mmz are the shear and moment componentsat the top of the rotor mast. The_e shears and _ments are calculated by a modal displacement

technique, which combines the hub shear and moment coefficients obtained from the Myklestad

analysis and the solution of the rotor's modal equations of motion Fmx, Fmy, and Fmz are forcecomponents due to any translation of the rotor mass not included in either the rotor or fuselage

analysis. Since there is no radial degree of freedom in the rotor dynamics model, Fmx and Fmalso include the corrections needed to account for the inertial forces associated with radia_

foreshortening.

40

Page 47: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FUSELAGE MODAL FORCING FUNCTION

Fj = Xmj Vmx 4- Ymj Vmy 4" Zmj Vmz

4- 0rex j Minx 4- Omyj Mmy 4- 0mz j am z

4- Xmj Fmx 4- Ymj Fmy 4- Zmj Fmz

OR,

Foj 4. Xmj Fmx 4- Ymj Fmy 4. Zmj Fmz

41

Page 48: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TRANSFORMATION OF FUSELAGE COORDINATES

The jth fuselage mode shape is defined in terms of the following displacements at the top of the

mast expressed with respect to the fuselage reference system:

xj - in xf direction

yj - in yf direction

zj - in zf direction

Oxj - about xf axis

Oyj - about yf axis

Ozj - about zf axis

In order to perform the coupled rotor/fuselage analysis, the fuselage mode shapes must betransformed into the mast reference system. The transformation equation is presented below,

where the subscript "m" refers to the mast reference system and no subscript refers to the

fuselage reference system. This transformation references the fuselage equations to the same

coordinate system as the rotor equations.

42

Page 49: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TRANSFORMATION OF FUSELAGE COORDINATES

(Xmj, Ymj' Zmj) = [Tm/f] (Xj, Yj, Zi)

(Oxmj, Oymj, t_zmj) --" [Tm/f] (flxj , Oyj, ezj)

WHERE: [Tm/f] = FUSELAGE-TO-MAST COORDINATE TRANSFORMATION MATRIX.

43

Page 50: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

ROTOR HUB ACCELERATION COMPONENTS

The total linear acceleration at the rotor hub is the sum of fuselage elastic contributions andfuselage rigid body contributions. The terms "Xm, _m, and _m are the rigid body fuselageacceleration components written with respect to the mast reference axis system. The terms axm,

_ on pg 35 NP is theaym,azm represent the hub accelerations which come from the term m--number of fuselage elastic modes used in the analysis, at2

44

Page 51: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

ROTOR HUB ACCELERATION COMPONENTS

NP

(a xm,a ym,a zm) = _-ZlPJ(xmi, Ymi,Zmi) + (Xm, Ym,Zm)J

NP - NUMBER OF FUSELAGE ELASTIC MODES USED IN ANALYSIS

MAST REFERENCED (NON-ROTATING) COORDINATES

Xm, Ym, Zm " RIGID FUSELAGE ACCELERATION COMPONENTS

45

Page 52: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

IN-PLANE INERTIAL FORCES DUE TO ROTOR HUB MOTION

The inplane rotor hub accelerations, axm and aym, produce in-plane forces, F I and FR perpendicular

and parallel to the blade, respectively. The inertial loading is separated in this fashion because

for an elastic rotor the F I force is absorbed into the rotor modal equations as part of the forcing

function for the rotor inplane degree of freedom, while the FR term has to be handled separately

since there is no radial degree of freedom in the blade modes.

46

Page 53: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Z0m

I-0

-I=

==,1

IIW

Z

oiI

Zm

Page 54: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

INERTIAL HUB FORCES DUE TO ROTOR HUB MOTIOH

After integrating over each blade and summing the contribution of all blades, the inplane rotor

hub forces F . and F _ are given by the following equations. For an elastic rotor analysis the

FI terms in _e equation must be omitted because their effect will be already accounted for in

the modal analysis.

48

Page 55: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

INERTIAL HUB FORCES DUE TO ROTOR HUB MOTION

NB R

F = _ Ixn_

i=l o

-dF I SIN Wi - dFR COS tFi) dy

NB

F =ym

i=l

R

J" (-dFICOStYi+dFRSINtYi)dY

O

Ft omitted for elastic rotor analysis

49

Page 56: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

IN-PLANE INERTIA FORCES FOR AN ELASTIC ROTOR

For an elastic rotor, the inplane force perpendicular to the rotor blade, FI, is already included

in the forcing function that is applied to the elastic rotor blade modal equations, and thereforethe hub loads due to these terms are computed by summation of the load over the number of blade

modes. The inplane force in the radial direction, FR, has to be integrated separately andincluded as a hub force in the fuselage equations. FR has to be handled separately because, as

stated earlier, there is no radial degree of freedom in the elastic blade model in Myklestad.

The hub shears due to FR are presented on the following page.

It should be noticed that the out-of-plane inertial force included arising from a__must beincluded. For an elastic rotor, a distributed inertia force is included as part o_"_he rotor

forcing function, and the vertical shear that is applied at the rotor hub is computed from the

modal response of the rotor.

Also, the inertia forces on the rotor caused by angular velocities and angular accelerations of

the fuselage are also included in the rotor forcing function. These effects are transmitted to

the fuselage at the rotor hub by means of the net beamwise bending moments computed from the

modal response of the rotor.

50

Page 57: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

IN-PLANE INERTIA FORCES FOR AN ELASTIC ROTOR

NB NP

F = -M B Z _-

i=1 j=l

"l_j(Xmj COS2 tYi - Ymj COS WiSIN tYi)

NB

- MB Y.

i=l(Xm COS2 tYi - Ym COS tYiSlN tYi)

Fym

= MB

NB NP

E Y-

i=l j=l

_j (Xmj COS (Yi SINWi- Ymj SIN2 Wi )

NB

+M B

i=l

(k" COS W. SIN W i - Ym SIN2 W.)m i l

WHERE: M B = MASS OF ONE BLADE.

NB = NUMBER OF BLADES

51

Page 58: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

MODAL FORM OF FUSELAGE EQUATIONS OF MOTION

The fuselage modal equations of motion, which include rotor mass, are given on the following pagefor a two-bladed elastic rotor. The terms with a single underline are needed to account for the

rotor mass that was included in the NASTRAN analysis. The double underlined terms are the result

of the rotor's radial inertial terms which are not handled by the rotor modal analysis since

there is no radial degree of freedom. The terms on the right hand side of the equation are due

to the rigid body motions (Xm, Ym, Zm) of the airframe.

52

Page 59: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

MODAL FORM OF FUSELAGE EQUATIONS OF MOTION

• TWO BLADED ROTOR

• ROTOR MASS INCLUDED

NP

2MB lPJ + G---I-" E Pi XmiXmj (COS21ylJ - 1) + YmiYmj(SIN2q J -_11J i=l

I --zm, z,, u - COS qJ SIN qJ (y.,i Xmj + Xmi ymj) + 2 _ ooj pj

F . 2MB [--2 _ oj+ ¢o pj GI. "_'i _ m x mj (COS2 qJ - _1) + _m ymj (SIN'2 qJ - _1)

J J

-Zm Zmj - COS tIJ SIN qJ (Ym xmj + x-_ YmJ ) I

WHERE: MB = MASS OF ONE BLADE

53

Page 60: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SOLUTION SCHEME FOR DYNAMICALLY COUPLED EQUATIONS OF MOTION

The following sequence of calculations is used to solve the coupled rotor/fuselage dynamic sys-tem. This sequence was developed to provide a consistent set of equations without the need tosolve the full set of equations simultaneously.

1. Find aerodynamic loading for rotors, empennage, and fuselage. These forces depend only upondisplacements and velocities.

. Compute that portion of the rotor modal forcing functions not dependent on fuselage accel-erations (such terms as nonlinear flapping springs and dampers and unsteady aerodynamiceffects).

3. Solve for rigid body fuselage accelerations due to rotor excitation.

4. Solve for the accelerations of the fuselage generalized coordinates due to rotor excitation.

5. Add the inertia loads caused by fuselage motion to the rotor modal forcing function.

6. Solve for rotor accelerations.

Hammings Predictor-Corrector Method of numerical integration is used to integrate the equations

of motion.

54

Page 61: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SOLUTION SCHEME FOR DYNAMICALLY COUPLED

EQUATIONS OF MOTION

HUB & BLADE MOTIONFROM PREVIOUS TIME STEP

pg 35

It=t+ At I

NO

STOP

T

COMPUTE HUB SHEARSAND MOMENTS BYMODAL APPROACH

COMPUTE AIRFRAMEAERODYNAMIC

FORCESFOR STEADY TRIM ONLY

CALCU LATE FUSE LAGERIGID BODY

ACCE LE RATIONS

CALCULATE FUSELAGE

MODAL ACCELERATIONS

pg 39 1CALCULATE ROTOR MODE

ACCELERATIONS

pg 45

INTEGRATE ACCELERATIONSFOR HUB & BLADE MOTION

I

COMPUTE ROTORAERODYNAMIC

FORCES

pg 33

I

55

Page 62: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

9S

Page 63: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

¢D

20ml

r_

tY1

3. APPLICATION TO THE AH-1G OPERATIONAL LOAD

SURVEY (OLS) FLIGHT TEST PROGRAM

57S_

Page 64: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Summary of Required C81 Inputs

The inputs to C81 that were necessary to calculate AH-IG OLS hub loads are presented in the figure on the

opposite page. These inputs consist of rotor blade modal data, fuselage modal data, and basic C81 inputdata. The rotor blade modal data is calculated by the Myklestad computer program which used OLS inputs

from Reference 2 to describe the physical rotor blade properties. Blade modal data calculated by

Myklestad and used as inputs to C81 consists of natural frequencies, generalized inertias, and mode

shapes. Isolated fuselage modal data is calculated by NASTRAN (based on OLS data) and these data (in the

form of natural frequencies, generalized inertias, and mode shapes) are used in C81 to describe fuselage

dynamic behavior. All other basic C81 inputs were taken from Reference 8 and these inputs, combined withthe rotor and fuselage modal input data, comprise the total AH-IG OLS C81 input deck. Each of these three

sets of data are discussed on the following pages.

58

Page 65: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SUMMARY OF REQUIRED C81 INPUTS

AH-1G OLSISOLATED ROTOR BLADE

MODAL DATA

MYKLESTAD (DNAMO6)

AH-1G OLSC81

BASIC DATA

AH-1G OLSC81

INPUT DECK

AH-1G OLSISOLATED FUSELAGE

MODAL DATA

NASTRAN

59

Page 66: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Rotor Blade C81 Input Data

The rotor blade modal data required by C81 is calculated by the BHTI Myklestad (DNAM06) computer program.

OLS data is used as input to this program to describe the physical rotor blade properties. This programthen calculates the blade natural frequencies, generalized inertias, and mode shapes for input to C81.

For the present analysis, nine modes were chosen to represent the flexible blade characteristics. Five ofthese modes are of the cyclic variety which have pinned out of plane, cantilever inplane, and cantilever

torsional blade boundary conditions. The other four modes are collective in nature and have cantilevered

out-of-plane, pinned inplane, and cantilevered torsional blade boundary conditions.

60

Page 67: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

ROTOR BLADE C81 INPUT DATA

• CALCULATED BY MYKLESTAD (DNAM06)

MODE FREQUENCY (p) TYPE

1ST OUT-OF-PLANE BENDING

1ST IN-PLANE BENDING

1ST TORSION

2ND OUT-OF-PLANE BENDING

3RD OUT-OF-PLANE BENDING

1.0000

1.3024

2.3781

2.7489

4.5301

CYCLIC

CYCLIC

CYCLIC

CYCLIC

CYCLIC

1ST OUT-OF-PLANE BENDING

1ST TORSION

2ND OUT-OF-PLANE BENDING

3RD OUT-OF-PLANE BENDING

1.0423

2.3356

2.9016

4.7384

COLLECTIVE

COLLECTIVE

COLLECTIVE

COLLECTIVE

• PLUS RESPECTIVE GENERALIZED INERTIAS AND MODE SHAPE DATA

61

Page 68: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Fuselage C81 Input Data

NASTRAN was used to calculate the fuselage modal data for use in C81. The full rotor weight, which

includes the rotor, hub, and R-MUX (OLS rotating multiplex instrumentation box) box, was included as a

point mass at the top of the rotor mast in this analysis. The calculated NASTRAN data is then expressedin a format consistent with C81 input requirements. The calculated mode shapes, for example, must be

transformed into the C81 coordinate system. C81 is capable of handling ten elastic fuselage modes and

thus_ in addition to six rigid body modes of the fuselage calculated by NASTRAN, ten elastic modes wereused to represent the fuselage in the C81 analysis. These modes are listed below and contain the modesthat are most important to a rotor dynamics analysis, namely the pylon pitch and roll modes, and the

fuselage first bending and torsion modes.

62

Page 69: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FUSELAGE C81 INPUT DATA

• CALCULATED BY NASTRAN

MODE FREQUENCY (HZ)

PYLON PITCH

PYLON ROLL

1ST FUSELAGE LATERAL BENDING

1ST FUSELAGE VERTICAL BENDING

1ST FUSELAGE TORSION

2ND FUSELAGE VERTICAL BENDING

2ND FUSELAGE LATERALIBENDING

FUSELAGE ROLL/ENGINE LATERAL

MAIN ROTOR MAST LATERAL BENDING

MAIN ROTOR MAST FORE-AFT BENDING

2.99

3.86

7.12

7.96

16.03

17.22

17.77

19.26

25.59

27.10

• PLUS RESPECTIVE GENERALIZED INERTIAS AND MODE SHAPES

63

Page 70: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

AH-1G OLS C81 TRIM OPTIONS

Two helicopter C81 trim options were employed in this study. The first technique is called "trim to

cyclic - fall through trim". This is basically a "wind tunnel" type of trim and therefore rigid body

effects are not included. These rigid body dynamics are important, however, for accurate loads

calculations. To account for rigid body effects, the helicopter is allowed to fall through trim for a

length of time corresponding to ten rotor revolutions. Ten rotor revolutions were chosen so that no

significant changes between measured and calculated flight conditions would develop. The key point hereis that measured OLS control position data is used as input. The second trim procedure is called "full

aircraft trim" and is representative of the type of analysis that is used during design phases of

helicopter development. Here, only measured OLS flight conditions are used as inputs to C81 and C81

calculates all control positions required to trim the helicopter. The C81 input deck was then submittedfor execution and calculation of rotor hub loads.

64

Page 71: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

AH-1G OLS C81 TRIM OPTIONS

i

TOCYCL,C! I FUL,A,RCRAFTFATLmTMHRO-UGHTR'M I I TRIM

I CALCULATED I! ROTORBLADELOADSII RO','ORHUB,_OAOS!

65

Page 72: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Basic C81 Input Data

The remaining portion of the basic AH-1G OLS C81 input deck contains mainly physically descriptive datafor items such as the main rotor, fuselage, tail rotor, rotor aerodynamics, fuselage aerodynamics, wings,

stabilizing surfaces, controls, and flight conditions obtained from Reference 2. Also included are groupsthat control the basic execution of the program, i.e., error limits, iteration limits, and trim options

which are found in Reference 8.

66

Page 73: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

BASIC C81 INPUT DATA

DATA OBTAINED FROM REFERENCE 2 (OLS DATA) THAT IS USED FOR "TRIM TO

CYCLIC-FALL THROUGH TRIM" OPTION

1)

2)

3)

4)

ROTOR

FUSELAGE

ROTOR AERODYNAMICS

FLIGHT CONDITIONS

• ADDITIONAL DATA OBTAINED FROM REFERENCE 8 THAT IS USED FOR "FULL

AIRCRAFT TRIM" OPTION

S) TAIL ROTOR

6) FUSELAGE AERODYNAMICS

7) WINGS

8) STABILIZING SURFACES

9) CONTROLS

67

Page 74: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

AH,1G OLS TRIM CORRELATION

Comparisons between the measured blade feathering and flapping angles and the C81 calculated featheringand flapping angles are presented in the following two figures, while a comparison of the measuredfuselage pitch and the C81 computed pitch angles is given in the third figure. The test data arerepresented by the open symbols while the C81 results are represented by the solid and dashed lines. Thesolid line is the result of the "trim to cyclic-fall through trim" option. The dashed line is the result

of using the "full aircraft trim" option.

68

Page 75: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

cr__D

Imlb

0

MIR HUB FEATHERING ANGLE, DEG

-1118 MIR HUB FEATHERING ANGLE. DEG

81NEI I I I

m a 41, I_ O

I I

1

i il "

i _//i i :

t

J.

/...

II

i 1

I

!

i ,

0

-A

0

1

0

0

m

CO"Ummo

-ico

_>-r"!

..&

0r-Ln

--I;0

r'l0

m

--I

0Z

Page 76: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

a18MIR HUB FLAPPING ANGLE, DEG

COSINEI I I I O

O

O

bl 8

0

MIR HUB FLAPPING ANGLE, DE(3

SINEI I I I

: ...... ,° • , • ." :" : :l.:.. ili

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Page 77: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

I/

-'9--............. t " " "_I I" '......... " "_•!_ , I , I.:.,:.:,::_:,.:I..,:_I.ll....:_,,..I,..

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VIVQ .LG_JI.

(a_lam_No3) NOI.LV'I]I:I_IO) IAil_i.I.SlO 9L-HY

Page 78: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Harmonic Analysis of Calculated Time History Data

C81 computes all loads in time history format and thus requires a harmonic analysis to separate out the

magnitudes of the various harmonic loads found in the system. This analysis is "self-contained" in C81

and represented by the equation on the next page. C81 determines the coefficients ao, ak, bk where k inthis case is 2, 4, or 6. The term ao represents the steady load component and the ak and bk are the

oscillatory cosine and sine components of the time history data. Measured OLS data are harmonically

analyzed in a similar manner.

72

Page 79: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

HARMONIC ANALYSIS OF CALCULATED

TIME HISTORY DATA

• CALCULATE 2,4, 6 PER REV HUB LOADS FROM CALCULATED TIME HISTORY DATA.

f(t}= a o+ _ a k (2Ilk t) b ksin(2Ilk t)k=l

• COMPARE COMPONENTS TO MEASURED OLS TEST DATA

73

Page 80: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

AH-IG OLS Rotor Blade Loads Correlation

Comparisons between measured OLS test data and C81 calculated rotor blade loads are presented in the

figures on the next three pages. Some measure of the capability of C81 to predict blade loads (and thus

hub loads) can be gleaned from this comparison. It is these blade loads that sum together to form theoverall hub loads that will be used in the fuselage vibration prediction. Results are presented for three

airspeeds: 67, 114, and 142 KTAS. This covers the low, medium, and high speed flight regimes of the AH-

1G OLS data. The rotor blade beam bending moments, chord bending moments, and torsional moments are

presented as a function of blade radial station at each airspeed considered. The test data arerepresented by the solid symbols and the "trim to cyclic-fall through trim" and "full aircraft trim"

analyses are represented by the solid and dashed lines, respectively.

/4

Page 81: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

03!

OIP".

xm.-!I

Zm

ZUJ

0

Z

0ZUJm

W

0

AH-1G OLS ROTOR BLADE LOADS CORRELATION

/_ TEST DATATRIM TO CYCLIC-FALL THROUGH TRIMFULL AIRCRAFT TRIM

'° t/"'_ V-67 kts V=l 14 kts V= 142 kts

.I;A',, ---- _ ,o. _ _ --

. ,°tt_._ o _ .olt_. . .o,,_,_,__,,___,_, oE,,___ oE,,,_

8 ._

0

(M

\\

,otp,,. ,o_C',._--k-_l__l______,__p_l___l____: _ . OL---I--I--I----I----I--I--I--.I----?----'=I -. OY__l____l__l____l__i__l____.__l__,_'_ I

I

.t,./- \... j ,,. 10

A A ,l_

_1 I_1---I_1_-I I--I - I --O GO 1OO O GO 100 O 50 100

RADIAL PO8ITION (%)

75

Page 82: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

AH-1G OLS ROTOR BLADE LOADS CORRELATION (CONT'D)

o

O

O

TEST DATATRIM TO CYCLIC-FALL THROUGH TRIM

.... FULL AIRCRAFT TRIM

\ 40"_ 40 _ .

0 --I_i--I--I--iml--I--_l'_ml "-. _ _ = :-

-.--4 hll.-..-l_J----l_l_l__l-- 0 L _l_i----l-----l_l_l_l_l_-0 O

I0 • 2 2

" olI ,,..-,-- _,._ _ A .AI , •_ &,:-_; _;_ ;. ,. • i I .._-_._._._.-_--.-_- _ . ,. , ", O'_l----t----_--t_ , . 0-

>laot_ _ =o-!-

o_ °o ";-;' ' ' _'o-_ ;" -0 60 1O0 _" 1O0

RADIAL POSITION (%)

200__ ^ ÷ = ; ,-0 "-"_---_; ;;80 100

76

Page 83: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

LL

001. og

v

v_

(%) NOIllSOd "IVIOVtJ

O OOL og 0 O

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0

k

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oI

Page 84: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

C81AH-1G OLS Hub Shear Predictions

(Trim to Cyclic-Fall through Trim)

The table shows the hub shears that were predicted by C81 using the "trim to cyclic-fall through trim"

procedure outlined earlier. Here, the 2, 4, and 6-per-rev sine and cosine components are tabulated in the

x, y, and z directions for each of the six airspeeds considered. These shears are expressed with respect

to the C81 mast coordinate system and thus a transformation must be performed before they can be used as a

forcing function on a NASTRAN model.

78

Page 85: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

C81 AH-1G OLS HUB SHEAR PREDICTIONS

(TRIM TO CYCLIC - FALL THROUGH TRIM)

Airspeed andDirection

67 knx s_ar

y shearz shear

85 knx s-h-_ar

y shearz shear

101 knx sheary shearz shear

114 knx sheary shearz shear

128 knx shear

y shearz shear

142 knx sheary shearz shear

2p (lb) 4p (Ib)SINE COSINE. SINE COSINE

-76.309 -905.036 -124.780 382.435862.029 -210.886 -348.996 -125.501429.443 -344.259 150.856 -211.473

-295.477 -971.699 -23.636 484.145892.615 -311.216 -400.849 5.118648.470 55.914 24.282 012.215

-251.855 -1117.387 -108.144 552.523986.355 -276.693 -447.157 -37.646734.793 471.520 -104.211 58.411

-284.161 -1317.079 -120.129 658.1031112.491 -266.761 -552.942 -57.474

797.733 764.088 -140.148 9.268

-111.140 -1492.782 -233.927 726.9461196.045 -102.522 -628.049 -185.606

827.044 1075.261 -174.716 -132.391

-1298.816 -1383.017 419.215 821.9641065.050 -845.804 -706.013 352.071

764.981 1487.320 97.327 -181.859

6p (Ib)SINE COSINE.

56.418 -75.54767.481 49.30291.1 59 -31.733

48.578 -149.256124.443 39.693

36.150 5.981

89.987 -181.971150.366 73.669

6.130 39.200

113.405 -203.682167.856 89.103

-4.255 66.954

162.504 -199.739• 165.572 130.811

-10.406 16.668

5.539 -242.734209.111 -19.726-24.724 -19.889

79

Page 86: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

C81AH-1G OLS Hub Shear Predictions

(Full Aircraft Trim)

The table shows the hub shears that were predicted by C81 using the "full aircraft trim" procedure

outlined earlier. Here, the 2, 4, and 6 per rev sine and cosine components are tabulated in the x, y, and

z directions for each of the six airspeeds considered. These shears are expressed with respect to the C81

mast coordinate system and thus a transformation must be performed before they can be used as a forcing

function on a NASTRAN model.

BO

Page 87: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

C81 AH-1G OLS HUB SHEAR PREDICTIONS

(FULL AIRCRAFT TRIM)

Airspeed andDirection

67 knx s-[_ar

y shearz shear

85 knx sln-_ary shearz shear

101 knx sheary shearz shear

114 knx sheary shearz shear

128 knx shear

y shearz shear

142 knx sheary shearz shear

2p (lb) 4p (ib)SINE COSINE SINE COSINE

-449.645 -576.629 172.743 194.822733.817 -360.235 -157.309 128.493587.896 -395.343 259.044 -218.556

-467.407 -708.048 124.455 283.068799.933 -350.201 -235.761 154.176607.275 196.889 6.153 -47.855

-499.956 -829.555 93.004 360.806859.737 -373.360 -297.710 161.143619.491 650.008 -132.888 14.012

-559.197 -927.885 106.553 431.586866.258 -389.821 -323.750 152.446595.015 983.168 -123.824 -49.834

-665.538 -1001.118 150.310 475.911860.691 -422.950 -422.327 154.754527.788 1377.519 -77.821 -224.695

-860.880 -1019.420 244.469 466.649865.340 -500.791 -413.128 225.223522.532 1834.928 3.573 -341.358

6p (lb)SINE COSINE

-46.094 -54.65339.581 -31.745

108.024 59.815

17.687 -100.73274.187 6.46814.830 55.332

47.552 -136.604103.938 28.909-27.354 72.013

51.905 -138.333110.332 28.936o37.713 83.429

51.352 -122.022105.556 25.445-30.798 36.353

35.931 -95.92584.294 10.720-2.734 4.944

81

Page 88: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Conversion of C81 Hub Loads For NASTRAN Input

The sine and cosine components of the harmonics of hub shears calculated by C81 must be converted to the

proper sign for NASTRAN. The coordinate systems for C81 and NASTRAN are shown in the figure.

The sign change is accounted for in the phase angle representation of NASTRAN dynamic loading. Care mustbe used by the analyst when determining phase input because the phase angle equation has limitations. A ±

180 ° change may be required to the predicted phase angle because of these limitations. The limitationsstem from the inability of the arctangent function to distinguish between quadrants I and Ill and

quadrants II and IV for phase angle predictions (i.e., a positive cosine, positive sine input and a -

cosine, -sine input yield identical phase angle results when in reality they are 180 ° out of phase).

82

Page 89: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

CONVERSION OF C81 HUB LOADS FOR NASTRAN INPUT

+YRIGHT

+Z UP+ Y RIGHT

+XFORWARD

+ZDOWN + X AFT

C-81

where

C-81

HARMONIC SERIES LOAD OUTPUT

COORDINATE SYSTEMS

/It) = a +o la,_s (2nk _ t) + bk sin (2nk _ t)

k=l

f(t) = TIME HISTORY DYNAMIC LOAD VECTOR

NASTRAN

%, ak, b k = INTEGRATION CONSTANTS

= HARMONIC FREQUENCY OF INTEREST(2p, 4p, 6p)

NASTRAN DYNAMIC LOAD INPUT

t = 77ME

2X = a_ + b k

(_ = tan -1

a k

83

Page 90: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Trim to Cyclic Hub Loads (NASTRAN Format)

The hub load predictions for the 2, 4, and 6-per-rev main rotor harmonics, when converted to NASTRAN

amplitude and phase dynamic load format for the trim-to-cyclic ("wind tunnel") case, are shown below.

84

Page 91: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TRIM TO CYCLIC HUB LOADS (NASTRAN FORMAT)

Airspeed and 2p 4p 6pDirection Amplitude Phase Amplitude Phase Amplitude

67 knx s--[_ar -908.25 184.82 -402.28 -18.07 -94.29y shear 887.45 103.75 370.88 250.22 83.57z shear 550.40 128.72 -259.77 144.50 -96.52

85 knx s_--ear -1015.63 196.91 -484.72 -2.79 -156.96y shear 945.31 109.22 400.88 -89.27 130.62z shear -650.88 85.07 -27.18 116.70 -36.64

101 knx shear -1145.42 192.70 -563.01 -11.07 -203.01y shear 1024.43 105.67 448.74 265.19 167.44z shear -873.07 57.31 -119.46 -60.73 -39.68

114knxshear -1347.38 192.17 -668.98 -10.34 -233.12y shear 1144.03 103.48 555.92 264.07 190.04z shear -1104.63 46.23 -140.45 -86.22 -67.09

128 knx shear -1496.91 184.26 -763.66 -17.84 -257.49y shear 1200.43 94.90 654.90 254.54 211.01z shear -1356.54 37.57 -219.21 232.85 -19.65

142 knx shear -1897.28 223.20 -922.69 27.02 -242.80

y shear 1360.04 128.46 788.93 -63.50 210.04z shear -1672.52 27.22 -206.26 208.15 -31.73

Phase

143.2553.85

109.19

161.9772.3180.61

153.6963.90

8.89

150.8962.04-3.64

140.8751.69

-31.98

178.6995.39

231.19

85

Page 92: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Full Aircraft Trim Hub Loads (NASTRAN Format)

The hub load predictions for the 2, 4, and 6-per-rev main rotor harmonics, when converted to NASTRAN

amplitude and phase dynamic load format for the full aircraft trim case, are shown below.

B6

Page 93: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FULL AIRCRAFT TRIM HUB LOADS (NASTRAN FORMAT)

Airspeed andDirection

67 knx sh--e-ary shearz shear

85 knxs_ary shearz shear

101 knx sheary shearz shear

114 knx shear

y shearz shear

128 knx sheary shearz shear

142 knxshear

y shearz shear

2p 4p 6pAmplitude Phase Amplitude Phase Amplitude Phase

-731.22 217.95 -260.38 41.56 -63.50 213.44817.47 116.15 203.12 -50.76 50.74 128.73

-708.46 123.92 -338.93 130.16 -123.50 61.03

-848.41 213.43 -309.22 23.73 -102.27 170.04873.23 113.64 281.70 -56.82 74.47 85.02

-638.40 72.40 -48.25 172.67 -57.28 15.00

-968.56 211.08 -372.60 14.45 -144.64 160.81937.31 113.47 338.52 -61.57 107.88 74.46

-897.93 43.62 -133.62 -83.98 -77.03 -20.80

-1083.36 211.08 -444.54 13.87 -147.75 159.43949.93 114.23 403.64 -67.81 114.06 75.30

-1149.20 31.18 -133.48 248.08 -91.56 -24.32

-1202.16 213.62 -499.08 17.53 -132.39 157.18959.00 116.17 449.79 -69.88 108.58 76.45

-1475.17 20.96 -237.79 199.10 -47.65 -40.27

-1334.29 220.18 -526.81 27.65 -102.43 159.47999.80 120.06 470.53 -61.40 84.97 82.75

-1907.88 15.90 -341.38 179.40 -5.65 151.06

87

Page 94: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

NASTRAN LOAD CONDITIONS

Regardless of the sophistication of the FEM used for the airframe vibration predictions, the accuracy ofthe predicted response depends largely on the_accuracy of the predicted rotor-induced loads transmitted to

the fuselage. This loading environment is very complex. Two different harmonic load cases from C81

analyses will be presented: (1) trim to cyclic-fall through trim and (2) full aircraft trim. In additionto the rotor-induced harmonic loads acting directly on the fuselage, loads transmitted to the airframe

through the control actuators and aerodynamic forces acting directly on the airframe also affect the

dynamic response. These load conditions are depicted in the figure.

B8

Page 95: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

NASTRAN LOAD CONDITIONS

2, 4, AND 6/REV HUB LOADS.,_

_ j2/REV CONTROL LOADS/ _|#" (OLS DATA)

2 / REV FIN LOAD

AT 142 KT

(KAMAN DATA)

*C81 HUB SHEAR PREDICTIONS

1. TRIM TO CYCLIC ("WIND TUNNEL" CONDITION)

2. FULL AIRCRAFT TRIM

89

Page 96: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

2P CONTROL LOADS FROM OLS DATA

Measured 2p boost cylinder axial loads were obtained from the OLS report (Reference 1) for application to

the NASTRAN fuselage model. The effect of these loads on the vibratory response calculations will be

assessed.

gO

Page 97: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

2p CONTROL LOADS FROM OLS DATA

AIRSPEED(kt)

67

85

101

114

128

142

i

F/A CYCLIC

I

AMP PHASE

336.8 139:9

347.4 137.2

416.8 122.1i

455.6 120.5

560.4 116.6

721.5 126.3

LATERAL CYCLIC

AMP

502.2

570.1

600.1

640.4

728.3

815.8

PHASE

-160.4

-155.6

-164.1

-176.8

168.6

177.1

COLLECTIVE

AMP

294.6

371.6

557.6

782.9

925.9

972.8

PHASE

15.8

18.7

0.0

-1.7

-6.2

10.9

91

Page 98: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

KAC Test Data for Force Determination

2p hub shears and tail fin lateral loading at 142 kt-level flight from the KamanAH-IG force determinationtests (Reference 7, pp. 127 and 134) are shown below. Only the lateral fin load was applied to the 2p

lateral response case to assess the effects on vibratory response calculations.

92

Page 99: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

KAC TEST DATA FOR FORCE

DETERMINATION

FORCEDIRECTION

VERTICAL AT HUB*

LONGITUDINAL AT HUB*

LATERAL AT HUB*

LATERAL AT TAIL ROTOR GEARBOX

FORCEDETERMINATION

MAG(Ib)

1342.

309.

205.

146.

PHASE(deg)

65

112

240

218

*C81 calculated hub loads were used rather than forcedetermination hub loads

93

Page 100: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

176

Page 101: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

1

__OI,.-<1:,-JILl¢¢:¢z::OU

ZOW.

¢¢:

L,¢3

I--::E

,-JiJ_

PRECEDING PAGE BLANK NOT FILMED

Page 102: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

2, 4, and 6-per-Rev Flight Vibration Comparisons

Vibration response comparisons of the coupled rotor/fuselage analyses and OLS test measurements

are presented in this section. The comparisons are presented in the following sequence:

1. 2, 4, and 6-per-rev vertical and lateral response comparisons (hub shears only)

a. C81 Hub Shears - Trim-to-cyclic

b. C81 Hub Shears - Full Trim

2. 2-per-rev vertical and lateral response comparisons (combined loads)

a. C81 Hub Shears (Trim-to-cyclic) + Control Loads

b. C81 Hub Shears (Trim-to-cyclic) + Control Loads + Fin Loads

96

p

Page 103: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

2, 4, AND 6-PER-REV FLIGHT VIBRATION COMPARISONS

2, 4, AND 6/REV VERTICAL AND LATERAL RESPONSE COMPARISONS-

(HUB SHEARS ONLY):

C81 HUB SHEARS TRIM-TO-CYCLIC

C81 HUB SHEARS FULL TRIM

2/REV VERTICAL AND LATERAL RESPONSE COMPARISONS

... _ C81 HUB SHEARS (TRIM-TO-CYCLIC)

COMBINED CONTROL LOADSLOADS

LATERAL FIN LOAD AT142 KT

t37

Page 104: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV VERTICAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-cyclic and full aircraft trim dynamic analyses are compared for the following response points:

FSl

i. Nose 46

2. Gunner 93

3. Pilot 148

4. Engine Deck 250

Test data from the Operational Loads Survey Report (Reference I) are used for comparison with the

calculated vibrations.

There is generally good agreement between analysis and test.

l

98

Page 105: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV VERTICAL RESPONSE - HUB SHEARS ONLY

v

0.8

O.O

0.4

0.2

0.0

NOSE

es

0.8

o.8

0.6

v

-Ii o.4

0.2

o.o

o.e

i 0.4

0.2

6S

0.0

GUNIER.

88 10S 12S 145 6S 88 leS 12S

AIRSPEB0 (k.ots) AIRSPEEO (knots)

TESTTRIM TO CYCLIC

PILOT

• • • •

88 10S 19S

A I RSPEI_ (knots)

146

........ FULL AIRCRAFT TRIM

14S

0.0

0.il

i 0.4

0.2

ENGINE

0.06S 85 10S 12S

AIRSPEED (.knots)

145

99

Page 106: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV VERTICAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-

cyclic and full aircraft trim dynamic analyses are compared for the following response points:

F__S1. Tailboom Junction 300

2. Elevator 400

3. Tai Iboom, Aft 485

4. Tail Rotor Gearbox 518

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

100

Page 107: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

I01

9PI,

(siouq) _idStl I¥S_I. SOL |if

XOBUY:E) I:I/.L

/.-/'" o

4)_"'" • •

," Q

(siouq) _lVSS, l_ SiltI. 98L 98

S9

0"0

_'0

I*'0

iro

I'o

$9

o'o

• .o" •

.o" •

I:I01VA3-1=I

_"0

v

I'll

|'0

IAIlal ldVtl)t:llV "1"11"14........

)l'l)X) 01 IAIItll

.LS31 *

(slouq) _lVSltL 9_1. SOt. 911

o.-'" •

°'" •

"llVl 1_-IV

S9

0"o

7- 0

IrO

9*0

iro

9tL $_L

o-

(s lo, q) ([EidSUIVSOl. 98 S9

0"0

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_'0 I--

A_Qv

I'0

11"0

X'INO SI:IY:IHS 8rlH - 3SNOdS31:l "IY)II_i:IA A::II:I-I:I::Id-OMI

Page 108: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-cyclic and full aircraft trim dynamic analyses are compared for the following response points:

F__S1. Nose 46

2. Gunner 93

3. Pi lot 148

4. Engine Deck 250

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

The correlation between test and both analysis cases is poor. The calculations are much lower

than test. Neither case predicts any significant vibration levels in the lateral direction.

This is suspected to be due to not accounting for lateral 2/rev fin loading due to main rotor

downwash which is evaluated in this section of the report.

102

Page 109: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

1.2

0.1

0.3

0

flS

1.2

0.8

-&v

• ,J 0.6

0.3

0

6S

NOSE

8S 105

AI_ (k.ols)

125 148

PILOT

86 lOS 12S

AIRSPEI_ (knots)145

® TESTTRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

103

1.2

O.t

0.3

0

6S

1.2

0.i)

-Gv

,.I 0.11

0.$

0

SS

GUNNER

8S 10S 12S

A I RBPIEB) (knots)

ENGINE

BE 1@S 12S

AIRSPES) (kr_ot s)

t46

14S

Page 110: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-

cyclic and full aircraft trim dynamic analyses are compared for the following response points:

FS

1. Tailboom Junction 300

2. Elevator 400

3. Tail Fin 521

Test data from the Operational Loads Survey Report (Reference I) are used for comparison with the

calculated vibrations.

This is again thought to be due to not accounting for the 2/rev lateral tail fin loading.

104

Page 111: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

1.2

O.D

i 0.6

0.3

0

65

1.2

O.II

0.3

0

6S

TWO-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

1.2

T/B JUNCTION

J ............................

86 106 1215

AIRgPEED (knots)

146

o.t

i o.e

0.$

• TEST

TRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

ELEVATOR

0

4S IIS

9

105 12S

AIRSPE_ (knots)

TAIL FIN

IIS 10s 1_5

AIRSPEED (kl'lot s )

146

14§

I05

Page 112: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV MAIN ROTOR HUB RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn are compared at the main rotor hub. Onlyhub shears are applied to the NASTRAN model for the trim-to-cyclic and full aircraft trim dynamicanalyses. Test data from the Operational Loads Survey Report (Reference i) are used forcomparison with the calculated vibrations.

106

Page 113: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

L0I

(s lou:i) QQ_ll_il V91rL S_L SOL 98

"IYOIIEI3A

S9

0"0

_'0

I,+0 r-

I*0

I'0

(SlOUq) (83dSElYS_L SOl. 91 99

"lVl:l::llV'l

0

9"0

v

II'L

t'l=

_ltll 1-1V_I)_IIV 3"11"1-1........

)11)I) 01 IAII_I

1531 *(s iOUN) (8]dS'dlV

9t_ S_k SOL S$ S9

0

+..o°+-o'''

°o..o-''°°"

oO-

1_-IV/31:10-1

9"0

v

II'L

ri=

,k'iNO S_iY3HS 813H - 3SNOdS3_ 8FIH l:lOIOa NIYIN A31:l-I:I3d-OM1

Page 114: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FOUR-PER-REV VERTICAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-

cyclic and full aircraft trim dynamic analyses are compared for the following response points:

FSI. Nose 46

2. Gunner 93

3. Pilot 148

4. Engine Deck 250

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

i08

Page 115: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FOUR-PER-REV VERTICAL RESPONSE - HUB SHEARS ONLY

0.4

e.$

..&v

0.2

0.1

0.0

0.4

0.$

0.1

" E °;

-, ,"-, ...... o°- .......... ,, ,o

• • •

4S IS 10S 125

A IRSPEI_ (knots)

14S

0.0

PILOT

-.. °.-'°_4_

$S 8S 10S 125

AII_PEI_ (knol s)

t48

• TESTTRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

0.4

0.3

0.1

0.0

6S

0.4

0.3

GUNNER

..

16 10S 12S

AIRSPEED (knots)

0.1

0.0

ENGINE

"'''"" 4.. "o _

6S 88 105 125

A I RSPEI_ (knots)

14S

14S

109

Page 116: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FOUR-PER-REVVERTICALRESPONSE- HUBSHEARSONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-cyclic and full aircraft trim dynamic analyses are compared for the following response points:

FS1. Tai Iboom Junction 300

2. E1evator 400

3. Tai Iboom, Aft 4854. Tail Rotor Gearbox 518

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

110

Page 117: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

Ill

(s|ouq) C_l_ilt'StL $_ SOL SI

iI

XOBI:iV30 UI1

H

0"o

_'0

G-v

t'O

t'O

51tt.

(Slouq) _IVSi_l. .SOL Sll S9

0"0

o."

UOIVAB"I3

I.'0

l='O

6G"v

¢'0

P'O

)I1)I) 01 BI_I1S31 *

i,

91pi

(llouq) GEN_kIISIiIVSO& Sll

"llVl 1=IV .

$9

0"0

J.'O

_'0 r"

v

I_'O

J"o

(sloml) G_ISId I VSOt. 91

...................i//........-.........._.............

NOIIONnP 811

n

o-o

L'o

_-o l,-

v

$-o

t'o

llNO S_YBHS BnH - ]SNOdS3_ IY_il_3A A31_-}J3d-_flOd

Page 118: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FOUR-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-

cyclic and full aircraft trim dynamic analyses are compared for the following response points:

FSJ

1. Nose 462. Gunner g3

3. Pilot 148

4. Engine Deck 250

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

112

Page 119: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FOUR-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

0.1

0.0

0.2

0.0

0.8

NOSE

0.11

..I 0.4

0.2

• ° .J

6S 86 10S 12S t4S

A I RW:EgD (kfIot O)

PILOT

I

o.o • ........... v .......... • ........ ; ........ ; ......... ;65 8S 10S t25 145

AI_ (knots)

• TESTTRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

0.11

0.tl

i 0.4

0.2

qL

0.0

IS

0.0

O.S

v

0.4

0.2

0.0

GUNNER

|6 10S 12S

A I RSPEIm (klJote)

146

ENGINE

6" ...... • • • • •

6S 0S 1@S t2S

AIRSPEED (knots)

145

113

Page 120: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FOUR-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-

cyclic and full aircraft trim dynamic analyses are compared for the following response points:

F__S1. Tai Iboom Junction 300

2. EIevator 4003. Tail Fin 525

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

114

Page 121: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FOUR-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

0.1 0.|

0.6

0.2

0.0

TIB JUNCTION

J

8S IIS 106 12S

A I RSPEIm (kf*ot |)

t4S

0.1;

* TESTTRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

O.Q

0.2

0.0

IIS

ELEVATOR

.-°.°-

.o°-

..°...°°°°*°.°.°°

°°.o_o-°

|S 105 12S

A IRSlq_D (knots)

145

0.6

v

.I 0.4

0.2

0.0

TAIL FIN

es 86 10S t26

A I P.SPEI_ (knots)

145

115

Page 122: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FOUR-PER-REVMAINROTORHUBRESPONSE- HUBSHEARSONLY

Response calculations for six airspeeds from 67-142 kn are compared at the hub. Only hub shears

are applied to the NASTRAN model for the trim-to-cyclic and full aircraft trim dynamic analyses.Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations. Note the differences in scale between the fore-aft/lateral response plots

and the vertical response plot for proper comparison.

116

Page 123: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

FOUR-PER-REV MAIN ROTOR HUB RESPONSE - HUB SHEARS ONLY

1.2

0.11

0.3

0.4

O.S

0.1

0.0

FORE/AFT •

• .o.---b.o.° °-°

...... .°=o--

es 0S _S 126

A I FMPEI_ (knoto)

VERTICAL

66 86 lOS _25 148

AIRSPIE) (knots)

* TESTTRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

t.2

0.11

i 0.Q

0.S

LATERAL

°

• °°o..°...°--°-°" .... °°

°..o-°°o.°°°

116 a 1iS 126

A IRSlq[IB) (k_,OlO)

146

117

Page 124: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SIX-PER-REV VERTICAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-

cyclic and full aircraft trim dynamic analyses are compared for the following response points:

FS

1. Nose 46

2. Gunner 93

3. Pilot 148

4. Engine Deck 250

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

I18

Page 125: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

0.4

I).ll

0.1

e.0

IS

SIX-PER-REV VERTICAL RESPONSE - HUB SHEARS ONLY

NOSE

10S

A I RSPEB) (knOts)

12S 148

• TEST

TRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

0,4

0.$

0.2

0.1

O.O

N

GUNNER

88 10S 12S 14S

A I RSPEB) (klmll)

0.4

0.$

0.1

0.0

PILOT

"''- °-°°'° • "'"4 •

186 12§ 148

AIP,81q[B) (knots)

0.$

0.2

0. t

ENGINE

0.0

U U 10r' 128

AIRSPEB) (kr.oo J )

14s

119

Page 126: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SIX-PER-REV VERTICAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-cyclic and full aircraft trim dynamic analyses are compared for the following response points:

F_S1. Tai Iboom Junction 300

2. Elevator 400

3. Tai Iboom, Aft 4854. Tail Rotor Gearbox 518

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

120

Page 127: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SIX-PER-REV VERTICAL RESPONSE - HUB SHEARS ONLY

0.4

II.S

v

J 0.0

0.1

0.0

TIB JUNCTION

"'. °°._°°-°° ..... _.

qIS IS 186 10S

AIRSPEB) (knots)

146

• TESTTRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

"3v

0.4

0.3

ELEVATOR

,.J 0.2

El0.1

0.0

-.. ..................................._.,..,....___ ............

86 81 406 12S

A I RSPEIE]) (knots)

14S

0.4

0.0

0.1

0.0

AFT TAIL

.. .... ..o.• . .. ..

". ..-" -

86 81S 10S 10S

AIRSPEED (knOtS)

146

0.3

0.1

0.0

T/R GEARBOX

U 86 10S 12S

AIRSPEED (knoll)

145

121

Page 128: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SIX-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn with hub shears applied for the trim-to-

cyclic and full aircraft trim dynamic analyses are compared for the following response points:

FS

1. Nose 46

2. Gunner 93

3. Pilot 148

4. Engine Deck 250

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

122

i

Page 129: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SIX-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

0.4

0.3

0.1

NOSE

® • • "''''"

0e

0.0

4$ 86 10S 126

AIRSPEI_ (knots)

146

0.4

0.3

0.1

® TEST,.TRIM TO CYCLIC "

........ FULL AIRCRAFT TRIM

GUNNER

--...

0.0

4S 88 106 12S

A I RSPIBB) (knots)

14s

0.4

o°$

v

,.i 0.2

o.1

PILOT

0.0 O ,,a.. __ " ....

M , +os +=s i+s

AI_ (knoll)

0._

0.s

v

.ii 0.2

t30._

ENGINE

0.0

66 18 106 126

AI_ (knots)

145

123

Page 130: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SIX-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-i42 kn with hub shears applied for the trim-to-

cyclic and full aircraft trim dynamic analyses are compared for the f_lowing respbnse points:

1. Tailboom Junction

2. Elevator

3. Vertical Tail Fin

Test data from the Operational Loads Survey Report (Reference 1) are used for comparison with the

calculated vibrations.

124

Page 131: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SIX-PER-REV LATERAL RESPONSE - HUB SHEARS ONLY

0.4

0.:1

0.1

0.0

16

T/B JUNCTION

""... . ..._;:__ ,

"'-. .

• • • •

I_S 106 126 14§

A| RSiqEH) (krlot s)

. TESTTRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

0.4

0.=1

3.

0.2

0.1

0.0

ELEVATOR

IS IS t0S t:l$

AI_ (knot=)

146

0.4

0.3

v

_1 0.2

Et0.1

TAIL FIN

• •

0.0

IS "s 1_ l=sAI_ (knots)

146

125

Page 132: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SIX-PER-REV MAIN ROTOR HUB RESPONSE - HUB SHEARS ONLY

Response calculations for six airspeeds from 67-142 kn are compared _t the main rotor hub. Only

hub shears are applied to the NASTRAN model for the trim-to-cyclic an_ full aircraft trim dynamicanalyses. Test data from the Operational Loads Survey Report (Reference 1) are used for

comparison with the calculated vibrations. Note the differences in scale between the fore-

aft/lateral response plots and the vertical response plot for proper comparison.

126

Page 133: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

SIX-PER-REV MAIN ROTOR HUB RESPONSE - HUB SHEARS ONLY

0.1

011

0.2

O.O

FORE/AFT

• j

N 88 1e8 12§

AIRSPEED (klsois)

14S

0.4

O.g

0.1

0.0

II;

VERTICAL

_'.. ° °°°_°°'" ..... "'-4..

88 t06 12S 146

AIRSPEB) (knots)

* TESTTRIM TO CYCLIC

........ FULL AIRCRAFT TRIM

0.11

O.S

0.4

0.=!

0.0

f

18 8l

LATERAL

.°° ............................ -.

10S 12S

AIl_q_) (klmt S)

14S

127

Page 134: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV VERTICAL RESPONSE - HUB AND CONTROL LOADS

Response calculations for six airspeeds from 67-142 kn with hub she_s and boost cylinder loads

applied simultaneously for the trim-to-cyclic and full aircraft trim dynamic analyses are

compared for the following response points:

FSI. Nose 46

2. Gunner 933. Pilot 148

4. Engine Deck 250

Test data from the Operational Loads Survey Report (Reference I) are used for comparison with the

calculated vibrations.

128

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TWO-PER-REV VERTICAL RESPONSE - HUB AND CONTROL LOADS

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129

Page 136: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV VERTICAL RE_SE - HUB AND CONTROL LOADS

Response calculations for six airspeeds from 67-142 kn with hub shears and boost cylinder loads

applied simultaneously for the trim-to-cyclic and full aircraft trim dynamic analyses are

compared for the following response points:

FS1. Tai Iboom Junction 300

2. Elevator 400

3. Tai lboom, Aft 4854. Tail Rotor Gearbox 518

Test data from the Operational Loads Survey Report (Reference I) are used for comparison with thecalculated vibrations.

130

Page 137: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

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Page 138: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV LATERAL RESPONSE - HUB, CONTROL, AND FIN LOAD

In addition to the hub shears and boost cylinder loads being applied simultaneously, a tail fin

lateral load was added at 142 kn (see Page 92) for the trim-to-cyclic and full aircraft trim

dynamic analyses. Response calculations for six airspeeds from 67-142 kn are compared for the

following response points:

FSI. Nose 46

2. Gunner 93

3. Pi lot 148

4. Eng ine Deck 250

Test data from the Operational Loads Survey Report (Reference I) are used for comparison with thecalculated vibrations.

132

r

Page 139: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

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Page 140: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV LATERAL RESPONSE - HUB, CONTROL, AND FIN LOAD

In addition to the hub shears and boost cylinder loads being applie_ simultaneously, a tail fin ,_

lateral load was added at 142 kn (see Page 92) for the trim-to-cyclic and full aircraft trim

dynamic analyses. Response calculations for six airspeeds from 67-142 kn are compared for the

following response points:

FSI. Tai Iboom Juncti on 300

2. Elevator 400

3. Vertical Tail Fin 521

Test data from the Operational Loads Survey Report (Reference I) are used for comparison with the

calculated vibrations.

134

Page 141: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

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135 1

Page 142: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV MAIN ROTOR HUB RESPONSE - HUB AND CONTROL LOADS

Response calculations for six airspeeds from 67-142 kn are compared for the hub response point

with hub shears and boost cylinder loads applied simultaneously for the trim-to-cyclic and full

aircraft trim dynamic analyses. Test data from the Operational Loads Survey Report (Reference 1)

are used for comparison with the calculated vibrations.

136

Page 143: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

TWO-PER-REV MAIN ROTOR HUB RESPONSE - HUB AND

CONTROL LOADS

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137

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8_I

Page 145: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

6£I

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Page 146: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

O_I

Page 147: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

CONCLUSIONS

C_

D

o=_

_C

Test data from an AH-IG Operational Load Survey (OLS) were used for correlation of a coupled

rotor/fuselage analysis. Analytic predictions of hub shears (C81), OLS measured control loads,

and a tail rotor gearbox lateral force were used to excite the NASTRAN model. The control loadsand gearbox lateral force only apply to 2p main rotor harmonic excitation while the hub shears

were determined for 2p, 4p, and 6p harmonics.

The correlation was based on comparing vibration amplitudes in the lateral and vertical

directions at selected fuselage locations for six airspeeds from 67-142 kn.

Conclusions from the rotor/fuselage coupling analysis and flight vibration correlation study areas follows:

1. An existing analysis method for coupling rotor and fuselage dynamic analyses using the BHTI

Rotorcraft Flight Simulation Program C81 and NASTRAN demonstrated the capability to producereasonable response predictions for rotorcraft.

2. There is good agreement between calculated and measured vertical two-per-rev vibration.

This is the predominant excitation frequency for a two-bladed teetering rotor. Theinclusion of 2p control loads significantly affects the response level of certain responselocations.

3. Lateral two-per-rev vibration levels predicted by the coupled rotor/fuselage analyses weremuch lower than the measured vibrations at most of the correlation points. Main rotor

downwash on the fin is suspected to be a factor since the correlation was noted to improve

significantly when the two-per-rev fin load was included in the calculations for the 142 kncondition.

4. Calculated and measured four- and six-per-rev vibration responses agree fairly well. It is

not surmised that the accuracy of the analysis at these frequencies can be judged, however,

since the vibration response at these frequencies was not strongly influenced by modes inclose proximity to the forcing frequency. From the results of vibration test correlations,

the airframe vibration prediction was quantitatively accurate through four-per-rev, but

deviated from measured results significantly at six-per-rev. In addition, when exciting at

141 _'_L'_.,.INIEN'flONAIj,t BLANK

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CONCLUSIONS(Continued)

the main rotor hub through the pylon, the correlation obtained was poorer than that obtainedwhen exciting directly on the airframe. Considering these factors, the agreement betweentest and analyses for the four- and six-per-rev responses may have been coincidental. Moreinformation is needed in order to judge the prediction of airframe vibration at thesefrequencies.

Recommendationsfor further investigations are as follows:

I. Vibration prediction in the four-per-rev frequency range and above needs further

investigation.

2. Investigate the effect of pylon dynamics on airframe vibration by a combined analytical and

test correlation program.

3. Investigate the main rotor two-per-rev downwash environment on the AH-1G fin.

4. A convenient method for measuring hub shears should be developed for direct correlation with

the analysis.

142

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CONCLUSIONS

O SUCCESSFUL DEMONSTRATION OF ROTOR/AIRFRAME COUPLING ANALYSIS

- ROTOR ANALYSIS- C81

- FUSELAGE ANALYSIS - NASTRAN

• TWO-, FOUR-, AND SIX-PER-REV CORRELATION

- TWO-PER-REV VERTICAL GOOD

- TWO-PER-REV LATERAL POOR (FIN

SUSPECTED)

- FOUR- AND SIX-PER-REV FAIR

DOWNWASH LOADING

• FURTHER WORK NEEDED

- INVESTIGATE HIGHER FREQUENCY (__> FOUR-PER-REV) VIBRATIONPREDICTIONS

- INVESTIGATE PYLON DYNAMICS

- MEASURE MAIN ROTOR DOWNWASH ON FIN

- DEVELOP HUB SHEAR MEASUREMENT TECHNOLOGY

143

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_I

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©

6. REFERENCES

145 __N_,N._I_N_,J_I_

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917I

Page 153: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

REFERENCES

le Shockey, G. A., _illiamson, J. W., Cox, C. R., "AH-1G Helicopter Aerodynamics and

Structural Loads Survey," USAAMRDL-TR-76-39, April 1976.

e Van Gaasbeek, J. R., "Validation of the Rotorcraft Flight Simulation Program (C81) Using

Operational Loads Survey Flight Test Data," USAAVRADCOM-TR-80-D-4, November 1979.

3. Cronkhite, J. D., Berry, V. L., Brunken, J. E., "A NASTRAN Vibration Model of the AH-1G

Helicopter Airframe," U.S. Army Armament Command Report No. R-TR-74-045, June 1974.

4. Cronkhite, J. D., Berry, V. L., "Correlation of AH-1G Airframe Test Data with a NASTRANMathematical Model," NASA CR-145119, February 1976.

5. Cronkhite, J. D., Wilson, H. E., Berry, V. L., "Correlation of AH-1G Helicopter Flight

Vibration Data and Tailboom Static Test Data with NASTRAN Results," NASA CR-145120, 1978. _

6. Giansante, N., Berman, A., Flannelly, W. G., and Nagy, E. J., "Structural System oZ

Identification Technology Verification," USAAVRADCOM-TR-81-D-28, November 1981. __:)'o

z 7. Jones, R., Flannelly, W. G., Nagy, E. J., Fabunmi, J. A., "Experimental Verification of c_

zo.-4

m

r

l'qo

6

Force Determination and Ground Flying of a Full-Scale Helicopter, USAAVRADCOM-TR-81-D-11,

May 1981.

Cronkhite, J. D., and Dompka, R. V., "Summary of AH-1G Flight Vibration Data for Validation

of Coupled Rotor-Fuselage Analyses," NASA CR-178160, November 1986.

Fm

e Cronkhite, J. D., Berry V. L., and Dompka, R. V., "Summary of the Modeling and Test

Correlations of a NASTRAN Finite Element Vibrations Model for the AH-1G Helicopter," NASA

CR-178201, January 1987.

10 . Van Gaasbeek, J. R., McLarty, T. T., Sadler, S. G., "Rotor Flight Simulation, Computer

- ' " USARTL-TR-77-54A, October 1979.Program C81, Volume I Engineer s Manual,

147_ f_--_._- INTENTiONAi_Ly 8LANK

Page 154: N/ A · G. Sadler, Chief, Rotor Dynamics J. Corrigan, Rotor Dynamics Group Engineer J. Rogers, Rotor Dynamics Engineer K. S. Perry, Rotor Dynamics Engineer.t.t. f

i_ II10"_4 _Cq_JhCs ,-In(']

1. Report NO.

NASA CR- 181723

Report Documentation Page

2. Government Accession No.

4. Title and Subtitle

Coupled Rotor/Fuselage Dynamic Analysis

of the AH-1G Helicopter and Correlation

with Flight Vibrations Data

7. Author(s)

J. Corrigan, J. D. Cronkhite, R. V. Dompka,

K. S. Perry, J. P. Rogers, S. G. Sadler

9. Performing Organization Name and Address

• Bell Helicopter Textron Inc.P. O o Box 482

Fort Worth, Texas 76101

12. Spon_ring Agency Name and Addre_

National Aeronautics and

Langley Research CenterHampton, VA 23665-5225

Space Administration

3. Recipient's Catalog No.

5. Report Date

January 1989

6. Performing Organization Code •

8. Performing Organization Report No.

10. Work Unit No.

505-63-51-01

11. Contract or Grant No.

NASI-17496

13. Ty_ of RepoR and Period Coverod

Contractor Final Report

14. Sponsoring Agency Code

15. Supplementaw Notes

Langley Technical Monitor: Raymond G. Kvaternik

Final Report (for Task #2 of the contract)

16. Abstract

Under a research program designated DAMVIBS (Design Analysis Methods for VIBrationS), four U. S. helicopterindustry participants (BHTI, Boeing Helicopter, McDonnell Douglas Helicopter, and Sikorsky Aircraft) are to applyexisting analytical methods for calculating coupled rotor-fuselage vibrations of the AH-1 G helicopter for correlationwith flight test data from an AH-1G Operational Load Survey (OLS) test program. The analytical representation of thefuselage structure is based on a NASTRAN finite element model (FEM) developed by BHTI, which has been

extensively documented and correlated with ground vibration test.

This report summarizes the procedure used at BHTI for predicting coupled rotor-fuselage vibrations using theadvanced Rotorcraft Flight Simulation Program C81 and NASTRAN. The summary includes detailed descriptions ofthe _naiytical formulation of rotor dynamics equations, fuselage dynamic equations, coupling between the rotor and

fuselage, and solutions to the total system of equations in C81.

Analytical predictions of hub shears for main rotor harmonics 2p, 4p, and 6p generated by C81 are used inconjunction with 2p OLS measured control loads and a 2p lateral tail rotor gearbox force, representing downwashimpingement on the vertical fin, to excite the NASTRAN model. NASTRAN is then used to correlate with measuredOLS flight test vibrations. Blade load comparisons predicted by C81 showed good agreement. In general, thefuselage vibration correlations show good agreement between analysis and test in vibration response through 15 to20 Hz. Recommendations for further work are included.

17, Key Words (Sugge_ed by Author(s))

Rotor-Fuselage CouplingAirframe Vibrations

AH-1G Helicopter

Structural AnalysisFinite Element

19. Security Classif. (of this report)

Unclassified

NASA FORM 1(128 OCT 86

Helicopter

Flight TestNASTRAN

Rotorcraft

Dynamic20 Security Classif. (of this page) .

Unclassified

18. Distribution Statement

Unclassified - Unlimited

Subject Category 39

21. No. of pages

152

22. Price

A08