MV General Brochure - Digital

Maverick Valves BV

Jan van Galenstraat 17

3115 JG Schiedam

The Netherlands

Tel : +31 (0)10 303 2620

Fax: +31 (0)10 303 2670

[email protected]

www.maverickvalves.com

THIS DOCUMENT AND THE INFORMATION IN IT ARE PROVIDED IN CONFIDENCE, FOR INFORMATIVE PURPOSES. ALL CONTENT IS COPYRIGHTED MATERIAL BELONGING TO

MAVERICK VALVES BV, AND SHOULD NOT BE USED AND/OR ALTERED WITHOUT PERMISSION.

Table of Content

MISSION, VISION AND VALUES 4

MARKETS & APPLICATIONS 5

MANUFACTURING 6

IN-HOUSE TESTING ACTIVITIES 7-9

PRODUCT OVERVIEW 10-23

QUALITY DEPARTMENT 24-25

CERTIFICATES 26

REFERENCES 27

4

We are a Dutch manufacturer and supplier of special valves for industrial applications.

Maverick Valves is a global player in

the design and manufacturing of flow

control devices. Founded in 2000 and

headquartered in The Netherlands,

Maverick Valves remains focused on

helping customers meet their daily

production and process challenges safely

and efficiently.

We have built a global reputation and

acceptance within our customers with

High Segment Valve production, superior

quality and dependability across every

industry served with products designed

to fulfill the requirements of standard

applications to the most sophisticated,

processes.

Maverick Valves meets the demands for

total flow control solutions, whether one

valve at a time, or entire project- wide.

Bringing together the best people,

knowledge and the latest in technological

design and manufacturing processes,

Maverick Valves has created an

atmosphere where High Quality and

dependability are standard in every

product, from start to finish.

Mission, Vision and Values

Markets & Applications

5

OIL & GAS | OFF SHORE | PETROCHEMICAL | CHEMICAL | POWER | MINING | LNG | FPSO | DESALINATION | SUBSEA

OFFSHORE

CHEMICAL MINING POWER

REFINERY SUBSEA

Maverick Valves is an expert in the design and manufacturing of specially engineered valves for applications like : Oil&gas production

Wellhead, Platform, Subsea Transmission Pipeline, LNG & Cryogenics Processing Refining & Petrochemical, Chemicals, Oxygen service,

Cryogenics Power generation Fossil, Nuclear, Geothermal, Cogeneration Power, Other Pulp & Paper, LNG & Cryogenics, Marine,

Mining, General Construction.

6

Manufacturing

Maverick Valves is a fast track Valve producer. We are specialized in producing valves according to your specs and delivery schedules.

Our two production plants in the Netherlands allow us to be flexible with every stage of the process.

We keep in full control on our Quality by doing all IN-HOUSE.

Maverick Valves has IN-HOUSE design and engineering team to find solutions to problems.

Our dedicated and experienced teams are working in close cooperation with our clients to design, manufacture and deliver valves, suitable for

even the most extreme conditions.

Here in Maverick Valves, remarkable amount of time is spent for R&D to improve products quality and diversify our portfolio for challenging –

severe applications and develop more products to meet the Niche product demands in the market.

We have a strong and unique position in the valve market.

» Short delivery times, keeping critical – tight schedules in line.

» Full range of EXOTIC materials IN-STOCK. (Super-duplex / titanium / zirconium / Inconel etc…)

» Valves for SEVERE conditions – high temperature – high pressure class

» CUSTOM MADE valves

» Large sizes in shorter time

» Full support on complicated specifications

» Large stock in 10.000 sq² Ware House in several locations

» Flexible Line® production for URGENT valves

MANUFACTURING IN-HOUSE

DESIGN AND ENGINEERING

RESEARCH AND DEVELOPMENT

WHAT MAVERICK VALVES MEAN TO YOU.

7

» API 607, 6th Edition

» API 6FA, 3rd Edition

» API 6FB, 3rd Edition

» API 6FC, 4th Edition

» API 6FD, 1st Edition

» ISO 10497, 3rd Edition

» Customer specifications

» ISO 15848-1

» ISO 15848-2

» MESC 77-312

» TA Luft.


» ISO 1626

» NEN 12266-1

» MESC 77-200

» MESC 77-209

» BS 6364


» Requirements from engineering department


» MESC 77-300.


Fire safe test according: Fugitive emission test according:

Low temperature / Cryogenic test according: Torque test according:

Type Acceptance Testing (TAT) according:

» Mechanical and Impact test at -196°C

» Chemical analysis check

» Corrosion test

» Micro examination

» Ferrite check to E562

» Hydrogen-Inducted cracking test (HIC) & Sulphide Stress Corrosion Cracking (SSCC)

Destructive testing (DT) In cooperation with research centres and laboratories.

» Hydrostatic Shell & Seat test

- 1600 Bar Hydrostatic

- 200 Bar Gas

» Low pressure gas test

» High pressure gas test

» Cavity relief test

» According API 6D, API 598, API 6DSS, EN 12266-1 or customer specifications

» MT (Magnetic Particle Examination)

» UT (Ultrasonic Examination)

» PT (Dye Penetrant Examination)

» PMI (Positive Material Identification)

» Hardness testing

» Ferrite testing

Valve leak testing

Non Destructive Testing (NDT)

In-House Testing Activities

8

We have the capability to perform special tests in-house. Our qualified personnel uses the newest technologies and is known with all tests. All tests

can be performed according standards or customer specs.

Maverick Valves has a fully equipped Blasting – Painting facility IN-HOUSE. We can perform customer’s specifications

We are also NORSOK A1-A2 paint specification approved.

In-House painting facility


VALVE CFD STUDY

VALVE FEA STUDY

DESIGN BY FEA / CFD

9


10

BALL VALVES 11

GATE VALVES 12

CHECK VALVES 13

PLUG VALVES 14

GLOBE VALVES 15

CHOKE VALVES 16

BUTTERFLY VALVES 17

PIG VALVES 18

SUBSEA VALVES 19

SEVERE SERVICE VALVES 20

CUSTOM MADE VALVES 21

Maverick Valves Standard sizes ranges from ¼’’ – 56’’ and ANSI class from 150# to 4500# and API till 20000 psi.

PRODUCT OVERVIEW

DBB BALL VALVE

SIDE ENTRY – TWO/THREE PIECES

TOP ENTRY

11

A BALL VALVES

VARIANTS

» Double Block and Bleed

» SUBSEA

» Top Entry

» Fully Welded

» Segmented Ball

» Two/Three Piece

» Metal Seat – Severe Applications - HPHT

Features:

Trunnion - Floating

SIZE: ¼’’ – 48’’

ANSI: 150-4500 lbs

API: 2000 – 20000 PSI

DIN : 10 - 400

Temperature range: -196 to +850 c°

Flanged – HUB End

Buttweld – Socketweld - threaded

Handwheel operated

GearBox operated

Actuator operated

Metal Seat options

Soft Seat – PTFE/RPTFE-PEEK-DEVLON

Options like TA-LUFT / 77-312 – type approval available.

API – BS – ISO Standards

MARKET APPLICATIONS:

SIDE ENTRY

12

A GATE VALVES

VARIANTS

» SLAB TYPE

» WEDGE TYPE

» EXPANDING GATE

» THROUTH CONDUIT

» SUBSEA

» BOLTED BONNET – PRESSURE SEAL – WELDED BONNET – BELLOW SEALED – DISSAPATION BONNET

» Metal Seat – Severe Applications – HPHT

Features:

SIZE: ¼’’ – 48’’

ANSI: 150-4500 lbs

API: 2000 – 20000 PSI

DIN : 10 - 400


Flanged – HUB End


Handwheel operated

GearBox operated

Actuator operated

Metal Seat options





SLAB TYPE

EXPANDING GATE

13

A CHECK VALVES

VARIANTS

» SWING TYPE

» PISTON TYPE

» DUAL PLATE

» NON SLAM

» AXIAL FLOW**

» TILTING DISC

» SUBSEA

» BOLTED BONNET – PRESSURE SEAL – WELDED BONNET- Y PATTERN

» Metal Seat – Severe Applications – HPHT – LOW NOISE

Features:

SIZE: ¼’’ – 48’’

ANSI: 150-4500 lbs

API: 2000 – 20000 PSI

DIN : 10 - 400


Flanged – HUB End – Waffer - Lugged


Handwheel operated

GearBox operated

Metal Seat options







SWING TYPE

DUAL PLATE

AXIAL FLOW

14

A PLUG VALVES

VARIANTS

» DOUBLE BLOCK AND BLEED

» DUAL EXPANDING

» LUBRICATED / NON LUBRICATED

» JACKETED PLUGS

» SUBSEA

» BOLTED BONNET – PRESSURE BALANCED

» Metal Seat – Severe Applications – HPHT – LOW NOISE

Features:

SIZE: ¼’’ – 36’’

ANSI: 150-4500 lbs

API: 2000 – 15000 PSI

DIN : 10 - 400


Flanged – HUB End –

Buttweld – Socketweld - Jacketed

Handwheel operated

GearBox operated

Actuator operated

Metal Seat options





DOUBLE BLOCK AND BLEED

LUBRICATED

15

A GLOBE VALVES

VARIANTS

» BELLOW SEALED

» CONTROL GLOBE

» CONTINIOUS BLOWDOWN

» Y- PATTERN

» SUBSEA

» SDNR FUNCTION

» BOLTED BONNET – PRESSURE SEAL – WELDED BONNET- JACKETED

» Metal Seat – Severe Applications – HPHT

Features:

SIZE: ¼’’ – 36’’

ANSI: 150-2500 lbs

API: 2000 – 15000 PSI

DIN : 10 - 400


Flanged – HUB End

Buttweld – Socketweld - Jacketed

Handwheel operated

GearBox operated

Actuator operated

Metal Seat options





CONTROL

Y - PATTERN

16

A CHOKE VALVES

VARIANTS

» EXTERNAL SLEEVE

» CAGE TYPE

» POSITIVE CHOKE

» ROTATING DISC

» NEEDLE TYPE

» SUBSEA

» Severe Applications – Drilling – Production

Features:

SIZE: ½’’ – 8’’

API: 5000 – 15000 PSI


Actuator operated


Tungsten Carbide

API 6A

MATERIAL CLASS A,BB,DD1,EE1,CC1,FF,HH


NEEDLE TYPE

POSITIVE CHOKE

A BUTTERFLY VALVES

VARIANTS

» TRIPPLE OFFSET

» DOUBLE ECCENTRIC

» HIGH PERFORMANCE

» DOUBLE BLOCK AND BLEED

» JACKETED

Features:

SIZE: ¼’’ – 36’’

ANSI: 150-2500 lbs

DIN : 10 - 400


Flanged – Wafer- Lug

Jacketed Option

Handwheel operated

Cryogenic

GearBox operated

Actuator operated

Metal Seat options

Soft Seat –


API – EN Standards


DOUBLE BLOCK AND BLEED

TRIPPLE OFFSET

18

A PIG VALVES

VARIANTS

» Cleaning Pigs without by-pass

» Cleaning Pigs , with integrate by-pass

» Separating Pigs

» Pig launcher-receiver

Features:

SIZE: 2’’ – 36’’

ANSI: 150-2500 lbs

Flanged

Double Block and Bleed

Secondary sealant injection for stem and seat rings , option

Pig trap closure with safety locking device

Handwheel operated

GearBox operated

Actuator operated

Metal Seat options



API – ISO Standards


MAVERICK SUBSEA VALVES

ARE GENERALLY USED IN AS;

» Pipeline subsea valves

» Subsea Manifolds

» Line tees for future tie-ins

» Semi-submersible Buoy and Turret

» Sub Sea Isolation Valves

» PLEM

» ESDV

» On/Off Valves

19

A SUBSEA VALVES

VARIANTS

» BALL VALVES (DBB. Top Entry, Side Entry, Welded, Piggable)

» GATE VALVES (Slab Type, Expanding, Conduit)

» CHECK VALVES (Swing Valve, Piggable)

» PLUG VALVES (DBB)

» SEVERE APPLICATIONS API6DSS- API17D- API6A DESIGN,

HYPERBARIC TESTING OPTIONS

Features:

SIZE: ¼’’ – 36’’

ANSI: 150-2500 lbs

API: 2000 – 15000 PSI


Flanged – HUB End - Buttweld - Socketweld - Jacketed

Piggable

Handwheel operated - GearBox operated

Actuator operated - ROV operated

Shallow and Deep water

Temporary and Permanent Installation

Overlay - Cladding

Fully Welded-Top Entry Options



API – ISO Standards


A SEVERE SERVICE VALVES

VARIANTS

» HPHT VALVES

» HIGH CYCYLING VALVES

» ABRASIVE – CORROSIVE AND CAUSTIC MEDIA

» TIGHT SHUT OFF

» LOW PRESSURE DROP

» CRYOGENIC SERVICE

» SEGMENTED BALL VALVES

» THROUGH CONDUIT GATE

» DUAL EXPANDING GATE

» METAL SEAT BALL

Features:

SIZE: ¼’’ – 36’’

ANSI: 150-2500 lbs

DIN : 10 - 400


Special Coating options

Flanged – BW

Jacketed Option

Handwheel operated

GearBox operated

Actuator operated

Metal Seat tight Shutoff


API – BS –ISO Standards


20


21

A CUSTOM MADE VALVES

Our team is specialised in finding specialized solutions for the experienced

valve problems. We can help you as a customer with any problem and any

needs.

Features:

SIZE: ¼’’ – 36’’

ANSI: 150-2500 lbs

DIN : 10 - 400


Flanged – Wafer- Lug

Jacketed Option

Handwheel operated

Cryogenic

GearBox operated

Actuator operated

Metal Seat options

Soft Seat –




22

Produced Items

23

Our valves can be designed, manufactured and tested according the following international standard:

» American Petroleum Institute (API): API 6A, API 6D, API 6DSS, API 607, API 598, API 17D, API 600

» American Society of Mechanical Engineers (ASME): ASME B16.5, ASME B16.10, ASME B16.11, ASME B16.25, ASME B16.34, ASME B16.47, ASME B31.3, ASME B31.4, ASME B31.8, ASME IX, ASME VIII (divisions 1 & 2)

» Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. (MSS): MSS SP25, MSS SP44, MSS SP45, MSS SP53, MSS SP54, MSS SP55, MSS SP6, MSS SP61, MSS SP72, MSS SP82, MSS SP9

» British Standards Institute (BS): BS 1503, BS 1504, BS 1560, BS 2080, BS 4504, BS 5146, BS 5351, BS 6364, BS 6755, EN 558, EN1503, EN1626, EN1983, EN5211, EN12266, EN12516, EN12567, EN12570, EN12627, EN12982

» ]nternational Organization for Standardization (ISO): ISO 5208, ISO 10423, ISO 10497, ISO 14313, ISO 14723, ISO 15156-3, ISO 15607, ISO 15609, ISO 15614-7, ISO 15848 (parts 1 & 2), ISO 17292

» American Society for Testing and Materials (ASTM): ASTM E94, ASTM E142, ASTM E165, ASTM E280, ASTM E446, ASTM 562, ASTM E709, ASTM G48

» National Association of Corrosion Engineers-Corrosion Resistant (NACE): NACE MR0175, NACE MR0103, NACE TM0187, NACE TM0284

» Non-standard Valves according customer request / specification

Normative References

ALLOY® C276 321H NICKEL ALLOY 904L INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20 INCOLOY® 800 ALLOY 59 MONEL® 400 TITANIUM GR5 INCOLOY® 600 HASTELLOY® B3TITANIUM GR2 ZIRCONIUM® 702 347H INCOLOY® 825 INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 HASTELLOY® C276 321H NICKEL ALLOY 904L INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20 INCOLOY® 800 ALLOY 59 MONEL® 400 TITANIUM GR5 INCOLOY® 600 HASTELLOY® B3 TITANIUM GR2 ZIRCONIUM® 702 HASTELLOY® C276 321H NICKEL ALLOY 904L INCOLOY®625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20 INCOLOY® 800 ALLOY 59 MONEL® 400 TITANIUM GR5 INCOLOY® 600 HASTELLOY® B3 TITANIUM GR2 ZIRCONIUM® 702 347H INCOLOY®825 INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 HASTELLOY® C276 321H NICKEL ALLOY 904L INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20

MATERIALS

Norms & Materials

24

At Maverick Valves we consider Health, Safety, Environment and

Quality to be of prime importance for the successful completion of

any project. Our integrated HSEQ management system focuses

on continuous improvement. We aim to surpass the customers

trust and confidence by offering quality products and services that

meets customers’ requirements and expectations.

Maverick Valves quality system is in full compliance with ISO

9001/TS 29001 and the API Q1. Several type of approvals are

granted by all

major oil and gas companies, engineering contractors and local

inspection authorities. Therefore the CE monogram

has been added to our valves.

For the purpose of customer’s confidence and satisfaction,

a Maverick Valves quality manual has been developed. This

manual outlines all relevant procedures to ensure our promised

high quality level of valves. These procedures includes all stages

of sales, engineering, procurement, manufacturing and logistics.

Access to our quality manual is available upon request.

Maverick Valves HSEQ department takes full responsibility

to ensure that all contractual requirements of our customers

are fulfilled. Additional testing and certification can be done on

customers’ requirements.

Quality Department

Health, Safety, Environment and Quality (HSEQ)

25

Maverick Valves can offer you technical support. We have a dedicated team with expertise, who would like to support you in situations

where help or support is needed. There is an high priority in technical training and education for our team to maintain professional

competence at the highest level. Maverick Valves thinks in terms of solutions. You can count 24/7 on our technical support!

Engineering and manufacturing of valves is our core business. But how do we get these valves in time at our customers based all over

the world? Our Logistics Department will act, do and arrange it! From purchase order to final delivery, they track and trace the whole

process and arrange transport and documentation, according to international law and rules and with all customer requirements.

Logistics Department controls the whole shipment activity. The highly skilled team is supported by an efficient and fully equipped Enterprise

Resource Planning (ERP) system. With the use of this system the material requirements and the resource planning can be performed. The

ERP system automatically generates material needs for the purchasing department, after which the entire purchasing process can start.

Arrived materials are compared with purchasing specifications and will be taken in charge number in stock. This is to ensure traceability

of the material. Our after sales department is in the driver seat at any time of the whole process.

Our sales team is experienced in the valve industry. With our highly qualified employees, Maverick Valves is capable of advising the best

solution.

Communication is where we make the difference. No matter where you are in the World, our Sales team will communicate through until

the problem is solved.

Technical support

Sales

Logistics & Handeling

Certificates

26

ISO 9001 RVA – 2008

FPAL Achilles

API 6A

API Q1

ISO/TS 29001

Achilles JQS

API 6D

ISO 9001 UKAS – 2008

GOST R certificate

API 600

PED Module HAPI 6DSS

17D CRN ATEX

IN PROGRESS: ASME N, API 16A - 16C26

27

References

Group of Companies:

Maverick Valves BV

Jan van Galenstraat 17

3115 JG Schiedam

The Netherlands

Tel : +31 (0)10 303 2620

Fax: +31 (0)10 303 2670

[email protected]

www.maverickvalves.com

MV General Brochure - Digital

Documents

Transcript of MV General Brochure - Digital