MSD Project 13022

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MSD PROJECT 13022 VAD BREAKAWAY POWER Final Project Review Joe Tartakoff Customer/Graduate Consultant [email protected] Nick Dominesey ME Project Leader [email protected] Jason Inman EE Team Member [email protected] Chris Smith ME Team Member [email protected] Ellie Sanford ME Team Member [email protected] Michael Edson EE Team Member [email protected] Matthew Myers ISE Team Member [email protected] 5/10/2013 MSD II P13022 Final Presentation

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VAD BREAKAWAY POWER. Final Project Review. MSD Project 13022. Agenda. Project Overview & Concept Summary System Architecture Prototyping Final Products Test Devices Testing Results Customer Needs and Engineering Specifications Bill of Materials Future Enhancements. Project Background. - PowerPoint PPT Presentation

Transcript of MSD Project 13022

Page 1: MSD Project 13022

MSD II P13022 Final Presentation

MSD PROJECT 13022VAD BREAKAWAY POWER

Final Project ReviewJoe Tartakoff Customer/Graduate Consultant [email protected]

Nick Dominesey ME Project Leader [email protected]

Jason Inman EE Team Member [email protected]

Chris Smith ME Team Member [email protected]

Ellie Sanford ME Team Member [email protected]

Michael Edson EE Team Member [email protected]

Matthew Myers ISE Team Member [email protected]

5/10/2013

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Agenda1. Project Overview & Concept Summary

2. System Architecture

3. Prototyping

4. Final Products

5. Test Devices

6. Testing Results

7. Customer Needs and Engineering Specifications

8. Bill of Materials

9. Future EnhancementsMSD II P13022 Final Presentation5/10/2013

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Project Background

6-10% of all people worldwide over the age of 65 will develop heart failure.

There are 287,000 deaths per year due to heart failure in the US.

The Thoratec Heartmate II Left Ventricular Assist Device (LVAD) is a bridge-to-transplant device that assists the heart, pumping blood throughout the body for those who are awaiting a heart transplant.

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Present LVAD External Power

http://www.thoratec.com/MSD II P13022 Final Presentation5/10/2013

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Project Summary The transcutaneous power cord that

connects the implanted device to the external motor control unit is often a source of infection.

The cord is only about 1 foot long so it doesn’t catch on things.

When the unit is dropped, the skin around the cord tears and becomes infected.

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Project Objectives Create a breakaway port for power cable that

will detach with a certain amount of force. Cable port is implanted where the cable leaves the

bodyIncrease flexibility of cable and reduce stress on

surrounding skin Create an internal power supply and motor

control unit for the pump when the cord becomes disconnected. Backup power should last long enough for the

patient to seek assistance if something goes wrong

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MSD II P13022 Final Presentation

System Architecture

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MSD II P13022 Final Presentation

System Architecture

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External Device

Breakaway Port

Internal Device

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MSD II P13022 Final Presentation

Electrical Prototype

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MSD II P13022 Final Presentation

Final Internal Product

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MSD II P13022 Final Presentation

Final External Product

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MSD II P13022 Final Presentation

Pump Testing

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MSD II P13022 Final Presentation

Battery Lifetime Test

  Battery Lifetime Data

run state time(hr:min) end time(hr:min) time lasted(min)

1 9:58 12:07 129

2 2:32 4:40 128

3 11:26 13:34 128

AVG 128

size mA/(hour*cell) runtime est (min)

18650 1500 128

AA -14500 600 51.33

AAA-10440 200 17.11

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MSD II P13022 Final Presentation

Battery Recharge Test

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Battery Recharge Data

run state time(hr:min) end time(hr:min) time lasted(min)

1 12:08 13:03 55

2 4:41 5:40 59

3 1:36 2:30 54

AVG 56

size mA/(hour*cell)RECHARGE est

(m)

18650 1500 56

AA -14500 600 22.4

AAA-10440 200 7.47

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MSD II P13022 Final Presentation

Magnetic Force Testing

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Force Pull Test on SkinAngle of Disconne

ctForce (N)

Displacement of

skin (mm)Feeling Assessment Comments

90 degrees

1 1 light  

2 5 medium  

2.5 10 med-heavy  

3 10 heavy  

3.5 12 too heavy  

4 15 too heavy  

45 degrees

1 - light  

2 - light-med. reasonable disconnect

3 - medium upper limit

4 - med-heavy  

5 - heavy  

0 degrees

1 - very light barely feel it

2 - light reasonable disconnect

3 - medium upper limit

4 - med-heavy  

5 - heavy  

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MSD II P13022 Final Presentation

Magnet Test Data from Magnet Force Testing Rig

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0 2 4 6 8 10 120.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0Magnet Strength vs. Configuration

3 Pairs 2 Lone Flush3 Pairs 2 Lone Raised3 Pairs Flush3 Pairs Raised2 Pairs Flush1 Pairs Flush

Test number

Bre

akaw

ay F

orc

e [N

]

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MSD II P13022 Final Presentation

Magnet Test Data from Magnet Force Testing Rig

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0 2 4 6 8 10 120.0

0.5

1.0

1.5

2.0

2.5Magnet Strength vs. Configuration

3 Pairs Flush2 Pairs Flush1 Pairs Flush

Test number

Bre

akaw

ay F

orc

e [N

]

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MSD II P13022 Final Presentation

Heat Generation Test Data

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0 10 20 30 40 50 60 70 800

5

10

15

20

25

30

35

40

45

Transient Temp. Data for Internal Device

Ambient

External Surface

Inside Ambient

Time, [s]

Tem

per

atu

re,

[C]

Material k [W/m^2K] L [m]Heat Flux at Final Time [mW/cm^2]

Acryllic 0.2 0.0048 46.19

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MSD II P13022 Final Presentation

Specs and Results

Specification (Metric) Unit of Measure

Customer Needs

Results

Force transmitted directly outward N 1 to 3 3

Spring constant of cable N/m < 750  25

Minimum back-up support time min 15-30 51*

Battery recharge time min 8 to 10 23*

Heat flux W/cm2 < 40 46.2

Battery Voltage V 12 or 14 14

Max volume of internal device cm3 400 370

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MSD II P13022 Final Presentation

Budget/Bill of Materials

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https://edge.rit.edu/edge/P13022/public/BOM%20Datasheets

Estimated Expenditures: $943

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Future Enhancements - Electrical Internal Microcontroller

Transmit Battery Data to ExternalMonitor Battery VoltageMonitor Temperature

External MicrocontrollerReceive Battery Data from InternalDisplay Actual Lifetime to user

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MSD II P13022 Final Presentation

Future Enhancements - Electrical Batteries

Use smaller batteries○ Reduces recharge time and size of implant

Use TI Motor ControllerReduces size of implantMore power efficientMore programming involved

Computer Engineer would be useful…

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MSD II P13022 Final Presentation

Future Enhancements - Mechanical External Device Design

Place all external electronics directly inside the existing controller unit if possible.

Use CAD models and rapid prototyping to create a sleek design.

Implementation of a smaller switch system would save a lot of space.

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MSD II P13022 Final Presentation

Future Enhancements - Mechanical Internal Device Design

Order custom batteries that are smaller and offer a custom fit

Shrink down the case when electronic upgrades allow for it.

Generate Aluminum smooth “M&M” shaped case through CNC machining.

Use of a gasket to waterproof the design. Interfacing with P13021

Consider using common plugs/ports such as USB. Use epoxy or a strong bonding material to secure the port. If possible, make the port for the outgoing breakaway

cable and the interfacing cable one and the same.

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