Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and...

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Power Transmission and Distribution Mixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia

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Page 1: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

Power Transmission and Distribution

Mixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia

Page 2: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD 09/04 2

Power Transmission and Distribution

High Voltage

Mixed Technology HV Switchgear and Substations

s Siemens AG

Power Transmission and Distribution

High Voltage

Postal Address:

Siemens AG, PTD H 23

P.O. Box 32 20

D-91050 Erlangen

Germany

Office Address:

Paul-Gossen-Str. 100

D-91052 Erlangen

Germany

Dipl.-Ing.

Davor Kralj Tel. +49 9131 7-33858

Senior Area Manager Fax +49 9131 7-34496

High Voltage Substations Mobile +49 170 562 7480

Sales and Marketing Europe E-Mail [email protected]

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PTD 09/04 3

Power Transmission and Distribution

High Voltage

Mixed Technology HV Switchgear and Substations

Content of the Presentation

Siemens at a Glance

Siemens Group „Power Transmission and Distribution“ (PTD) Structure, Supplies and Services

PTD Business Unit „High Voltage“ Structure, Supplies and Services

123/145 kV HIS - The Solution to your Switching Functions Technical Data and Advantages Modules Examples Photos of executed Projects

420 kV HIS - Switching into the Future

Page 4: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

s

The Company 2004

Key figures for 2003

20031) 20021)

75,056

74,233

2,445

2,445

5,712

(3,939)

5,067

23,715

€1.102)

417

891

86,214

84,016

1,661

936

2,597

5,564

(810)

5,819

23,521

€1.00

426

890

New orders

Sales

Net income

Excluding a gain on sales of shares of Infineon

Gain on sales of shares of Infineon

Total net income

Net cash provided by operating activities

Net cash used in investing activities

Research and development expenses

Shareholders' equity (September 30)

Dividend

Employees (September 30, in thousands)

Number of shares (in millions)

1) Fiscal year: October 1 – September 30 2) To be proposed at the Annual Shareholders' Meeting 3) Adjusted for currency effects and portfolio activities

(in millions of euros) At a glance Corporate culture Corporate structure Business areas Siemens in the regions Innovations Company history

Change (in %)

– 53)

– 43)

+ 47

+ 3

– 2

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The Company 2004

The top ten companies in electrical engineering and electronics in 2003

Sony (Japan)

56.8

Total sales (in billions of euros)

Sales in electrical engineering and electronics (in billions of euros)

120.5

79.6

75.6

74.2

Hitachi (Japan)

64.2

Matsushita (Japan)

57.3

66.9

64.9

Toshiba (Japan)

43.5

NEC (Japan)

37.1

Samsung Electronics

(Korea)

46.7

36.3

At a glance Corporate culture Corporate structure Business areas Siemens in the regions Innovations Company history

GE (U.S.)

IBM (U.S.)

42.6

66.8

44.9

33.7

55.6

36.9 39.7

Siemens (Germany)

Hewlett- Packard (U.S.)

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The Company 2004 Das Unternehmen 2004

Sales by region

(in billions of euros) 84.0 87.0

5 %

13 %

22 %

74.2

6 %

12 %

25 %

34 %

23 %

Other

The Americas

Asia-Pacific

Europe (excl. Germany)

Germany

6 %

12 %

29 %

32 %

21 %

30 %

30 %

2003

At a glance Corporate culture Corporate structure Business areas Siemens in the regions Innovations Company history

2001 2002

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The Company 2004

Employees worldwide

417,000 373,000 344,000

1 % 2 %

5 % 9 %

17 %

67 %

13 %

20 %

62 %

4 %

2 %

11 %

20 %

26 %

41 %

Other

Asia-Pacific

The Americas

Europe (excl. Germany)

Germany

1980 1990 2003

At a glance Corporate culture Corporate structure Business areas Siemens in the regions Innovations Company history

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The Company 2004

Production locations around the world

Production locations by region

Europe

Asia- Pacific

North America

Africa

South America

Middle East

North America

Germany Europe (excl.

Germany)

Asia- Pacific

South America

Middle East, Africa

90 87 80

45

12 2

At a glance Corporate culture Corporate structure Business areas Siemens in the regions Innovations Company history

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The Company 2004

Research and development expenditures

5.07 5.82

Other

Medical

Transportation

Power

Automation and Control

Information and Communications

2003 2002

3 %

13 %

7 %

39 %

17 %

4 % Lighting

17 %

6 % 4 %

16 %

15 %

41 %

7 %

11 %

(in billions of euros)

as % of sales 6.8 6.9

At a glance Corporate culture Corporate structure Business areas Siemens in the regions Innovations Company history

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The Company 2004

From a backyard workshop to a global network of innovation – More than 150 years of company history

Discovery of the dynamo- electric principle – Invention of the dynamo

Siemens listed on the New York Stock Exchange

Siemens' global workforce exceeds 100,000 for the first time

Werner von Siemens invents the pointer tele-graph – Founding of "Telegraphen- Bauanstalt von Siemens & Halske" in Berlin

“ Ever since my youth, I’ve been fired by the ambition

to build a global business."

Siemens develops zone refining method for production of high-purity silicon

1847 1866 1923 1953 2001

1991 2002

Werner von Siemens, 1887

1897 1936

At a glance Corporate culture Corporate structure Business areas Siemens in the regions Innovations Company history

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PTD 09/04-11e

Power Transmission and Distribution

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PTD 09/04-12e

Corporate structure

Corporate structure

Organizational

structure

What we have

to offer

At a glance

Sales structures

Europe

Overseas

References

Divisions

Managing Board

Operations

Corporate Development (CD)

Corporate Finance (CF)

Corporate Personnel (CP)

Corporate Technology (CT)

Corporate Centers

Corporate Communica-

tions (CC)

Corporate Information

and Operations (CIO)

Global Procurement

and Logistics (GPL)

Chief Economist/

Corporate Relations (ECR)

Management Consulting

Personnel (MCP)

Corporate Departments

Regional Units

(Regional Offices, Regional Companies, Representative Offices, Agencies)

Version: 01/2004

Information & Communi-

cation Mobile (ICM)

Information & Communi-

cation Networks (ICN)

Siemens Business Services

GmbH & Co. OHG (SBS)

Automation & Control

Automation and Drives

(A&D)

Industrial Solutions

and Services (I&S)

Siemens Dematic AG (SD)

Siemens Building

Technologies AG (SBT)

Medical

Medical Solutions (Med)

Lighting

Osram GmbH

Transportation

Transportation Systems (TS)

Siemens VDO

Automotive AG (SV)

Information & Communications

Financing and

Real Estate

Siemens Financial

Services GmbH (SFS)

Siemens Real Estate (SRE)

Power

Power Generation (PG)

Power Transmission and

Distribution (PTD)

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PTD 09/04-13e

Business Administration

Pfann

Organizational structure

Regional Units and manufacturing facilities worldwide

Dr. Niehage

Common Tasks:

Corporate

Communications

Business Excellence

E-Business

Privacy and

Information Security

Engineering &

Construction Board

Export Control and

Customs

Interdivisional Business

Administration

Quality Management

Technology and

Innovation

Human Resources

Internal Auditing

Currency Risk

Management

PTD EM

Energy Management and Information Systems

Dr. Bruck Lübke

PTD PA

Power Automation

Matthé Trumpp

PTD T

Trans- formers

A. Fuchs Blos

PTD M

Medium Voltage

Reinhard* Reinhard

PTD H

High Voltage

Rohde Scholz

PTD SE

van der

Westhuizen Maar

Service

Group Executive Management Dr. Schloß

Corporate structure

Organizational

structure

What we have

to offer

At a glance

Sales structures

Europe

Overseas

References

Divisions

Version: 09/2003 *acting

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PTD 09/04-14e

What we have to offer

for Power Transmission and Distribution

Corporate structure

Organizational

structure

What we have

to offer

At a glance

Sales structures

Europe

Overseas

References

Divisions

PTD 01/04-14e

Products Systems Services Turnkey Systems

High-voltage

components

Medium-voltage

components

Transformers,

reactors

High-voltage substations

Power factor

correction systems

Decentralized power

supply systems

Medium-voltage

switchgear

Unit substations

Load-center substations

Power systems control

Substation control

systems

Protection systems

IT solutions for power

producers, transmission

and distribution network

operators, energy sales

and trading

Complete turnkey

installations for power

transmission and

distribution

Transformer substations

HVDCT systems

Power distribution

systems, secondary

distribution networks

Network consultancy,

analysis and planning

Maintenance and repair

Modernization

(Retrofit & Upgrade)

Metering Services

System management

Training

Customer Support

around the clock

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PTD 09/04-15e

Power Transmission and Distribution at a glance

New orders (worldwide)

Sales (worldwide)

Employees (worldwide)

Investments as % of sales (worldwide)

R&D as % of sales (worldwide)

€ 3.6 billion

€ 3.4 billion

16,400

1.9%

2.9%

Fiscal 2003 (US GAAP)*

of which international 86%

Corporate structure

Organizational

structure

What we have

to offer

At a glance

Sales structures

Europe

Overseas

References

Divisions

*Version: 09/30/2003

Manufacturing Facilities outside Germany 32

14

9 of which Manufacturing Facilities Germany

Service and Engineering locations

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PTD 09/04-16e

Sales structures (worldwide) Fiscal 2003 –

Type of business

Corporate structure

Organizational

structure

What we have

to offer

At a glance

Sales structures

Europe

Overseas

References

Divisions

Version: 09/30/2003

Products

Systems

Services 14%

24%

62% Total:

€ 3.4 billion

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PTD 09/04-17e

Manufacturing, Service and Engineering Locations

Europe

PTD 01/04-17e

Corporate structure

Organizational

structure

What we have

to offer

At a glance

Sales structures

Europe

Overseas

References

Divisions

Italy (Milano)

Portugal (Corroios)

Portugal (Sabugo)

Switzerland (Zug)

Berlin

Bochum

Dresden

Erlangen

Frankfurt/Main

Kirchheim/Teck

Munich

Nuremberg

Porz

Germany

Austria (Eisenstadt)

Austria (Vienna)

Croatia (Zagreb)

Hungary (Budapest)

Turkey (Istanbul)

Ipswitch

Newcastle

Nottingham

Great Britain Estland (Tallinn)

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PTD 09/04-18e

Manufacturing, Service and Engineering Locations

Overseas

Corporate structure

Organizational

structure

What we have

to offer

At a glance

Sales structures

Europe

Overseas

References

Divisions

PTD 01/04-18e

Jackson

Minneapolis

Raleigh

San Jose

Brazil (Jundiaí)

Brazil (São Paulo)

Colombia (Bogotá)

Mexico (Querétaro)

USA

Australia (Melbourne)

Bangladesh (Dhaka)

China (Hangzhou)

China (Jinan)

China (Shanghai)

China (Wuxi)

India (Aurangabad)

India (Kalwa)

Indonesia (Jakarta)

Israel (Gedera)

New Zealand (Auckland)

Pakistan (Karachi)

Singapore

Stoney Creek

Canada

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Power Transmission and Distribution

s

High Voltage

Intelligent Solutions for a Powerful Future

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09.04 20

High Voltage

Power Transmission and Distribution

Corporate Structure

Power

Power Generation (PG)

Power Transmission and Distribution (PTD)

Transportation

Transportation Systems (TS)

Siemens VDO Automotive AG (SV)

Managing Board

Regional Organization Regional Offices, Regional Companies, Representative Offices, Agencies

Lighting

Osram GmbH

Information and Communications

Information and Commu-nication Networks (ICN)

Information and Commu-nication Mobile (ICM)

Siemens Business Services GmbH & Co. OHG (SBS)

Automation and Control

Automation and Drives (A&D)

Industrial Solutions and Services (I&S)

Siemens Dematic AG (SD)

Siemens Building Technologies AG (SBT)

Medical

Medical Solutions (Med)

Corporate Finance (CF)

Corporate Personnel (CP)

Corporate Technology (CT)

Corporate Development (CD)

Financing and Real Estate

Siemens Financial Services GmbH (SFS)

Siemens Real Estate (SRE)

Corporate Departments

Operations

Corporate Centers Corporate Communications (CC)

Corporate Information and Operations (CIO)

Global Procurement and Logistics (GPL)

Chief Economist/ Corporate Relations (ECR)

Management Consulting Personnel (MCP)

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09.04 21

High Voltage

Power Transmission and Distribution

Organization Headquarters - Regional Offices Task-Sharing

Customer

He

ad

qu

art

ers

Be

rlin

/ E

rla

ng

en

Consulting, Planning

Engineering / Design

Project Management

Erection / Commissioning

Manufacturing Products and Systems

After Sales Service

Development

Research

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09.04 22

High Voltage

Power Transmission and Distribution

High Voltage Division At a Glance

FY 2003

1.5 bn € 95 %

1.4 bn € 96 %

3280 1980

0.9 % 0.8 %

2 6

8

New orders (worldwide) thereof international business

Investments in % of net sales R&D in % of net sales

Employees worldwide Germany

Licensees

Factories in Germany Factories in Europe and overseas

Net sales (worldwide) thereof international business

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09.04 23

High Voltage

Power Transmission and Distribution

PTD H - Business Volume Orders - Regional Structure, FY 2003

Africa/ MEA

25%

Asia/Australia

37%

America

18%

Europe

20%

New Orders (worldwide): 1.5 bn €

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Power Transmission and Distribution

s

High Voltage Substations

Gas-Insulated Switchgear High Voltage

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PTD H 2 Allg_e 09.04 25

Power Transmission and Distribution

High Voltage

Start of fundamental studies in research and development of SF6-technology

Delivery of first SF6-circuit breaker

Delivery of first GIS

Delivery of first GIL ( 420 kV )

Introduction of intelligent, bay integrated control, monitoring and diagnostics

Introduction of the current GIS generation: smallest switchgear from 145 up to 245 kV, worldwide

Introduction of the new switchgear concept HIS: Gas-insulated switchgear for outdoor use

1960 1964 1968 1974 1997 1999

2000

more than 84.000 bay-years of operation

more than 7.000 bays in 750 substations installed

40 years experience with gas-insulated switchgear

Experience

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PTD H 2 Allg_e 09.04 26

Power Transmission and Distribution

High Voltage

100.000 interrupter units

52.000 operating mechanisms

25,000 outdoor circuit-breakers 7,000 GIS bays with circuit-breakers

Total 32,000 SF6 gas-insulated high voltage circuit-breakers

Operational and Service experience

30 Years SF6 Gas-Insulated High Voltage Circuit-Breakers

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PTD H 2 Allg_e 09.04 27

Power Transmission and Distribution

High Voltage

Digital control and monitoring

Minimal space requirement

Low weight

Customer tailored solutions due to modular design

Environment-friendly

Short installation and delivery times

High efficency through minimal maintenance effort

High degree of safety for operating personnel

High level of availability and long service life

What speaks in favour of it

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PTD H 2 Allg_e 09.04 28

Power Transmission and Distribution

High Voltage

Compact and space-saving design

Digital control and monitoring

Process Communication Unit (PCU) with serial communcation to intelligent switching equipment and innovative transformers via optical bus system

Innovative transformers

Current transformer of inductive type

Voltage transformer RC-divider

Plugable cable sealing end

Innovations

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PTD H 2 Allg_e 09.04 29

Power Transmission and Distribution

High Voltage

All-encompassing state-of-the-art quality and environmental management system, certified in accordance with DIN EN ISO 9001 and ISO/DIS 14001

Special clean room conditions in the production

Largest, accredited, manufacturer-owned testing laboratory

Comprehensive manufacturing inspections and routine tests on individual components and complete modules

Tests on site according to IEC 517

Quality

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PTD H 2 Allg_e 09.04 30

Power Transmission and Distribution

High Voltage

Clean room conditions

Locks for material

Routine tests (IEC)

Assembly

Area 8000 m²

Assembly Hall

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PTD H 2 Allg_e 09.04 31

Power Transmission and Distribution

High Voltage

High voltage tests High-power tests Mechanical tests Environmental tests Temperature-rise tests

Test equipment

HV outdoor testing laboratory Power-frequency voltage generator 1.8 MV Impulse voltage generator 6 MV

HV testing hall Power-frequency voltage generator 1.2 MV Impulse voltage generator 3.6 MV Short-circuit generator 2 x 100 kA

Tests

Largest, Manufacturer-owned Testing Laboratory Member of PEHLA

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PTD H 2 Allg_e 09.04 32

Power Transmission and Distribution

High Voltage

8DN8 8DN9 8DQ1 8DR1 8DP3

Rated voltage kV 145 245 300 550 800

Rated power frequency withstand voltage kV 275 460 460 740 950

Rated lightning impulse withsatnd voltage kV 650 1050 1050 1800 2100

Rated switching impulse withstand voltage kV - 850 850 1250 1550

Rated busbar current A 3150 3150 5000 6300 8000

Rated feeder current A 3150 3150 4000 4000 5000

Rated breaking current kA 40 50 50 63 63

Rated short-time withstand voltage kA 40 50 50 63 63

Rated peak withstand current (ANSI) kA 108 135 135 170 170

Inspection years > 25 > 25 >25 > 25 > 25

Bay width mm 800 1200/1500 2200 3600 4500

Product Range and Technical Data

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PTD H 2 Allg_e 09.04 33

Power Transmission and Distribution

High Voltage

145 kV 245 kV 550 kV

5,500 1,800 700

78,000 14,000 8,000

total 100,000 Bay-years of operation

Rated voltage up to

Delivered bays

Bay-years of operation

8DN8 8DN9 8DQ1

Worldwide Experience of Siemens

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Power Transmission and Distribution

s

HIS - Highly integrated Switchgear

GIS Type 8DN8 High Voltage

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PTD H 2 Allg_e 09.04 35

Power Transmission and Distribution

High Voltage

HIS - The Solution to your Switching Functions

Extension of air-insulated switchgear

Retrofit of existing air-insulated substations

New construction projects

based on GIS technology by being:

- compact - low-cost and - modular

for indoor as well as outdoor application

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PTD H 2 Allg_e 09.04 36

Power Transmission and Distribution

High Voltage

HIS - Highly Integrated Switchgear, GIS Type 8DN8 Technical Data

Rated voltage up to 145 kV

Rated frequency 50/60 Hz

Rated power-frequency withstand voltage (1 min) up to 275 kV

Rated lightning impulse withstand voltage (1.2/50 µs) up to 650 kV

Rated current up to 3150 A

Rated breaking current up to 40 kA

Rated short time current up to 40 kA

Temperature min. up to -30 °C max. up to +55 °C

Leakage rate per year <= 0.5 %

-Q0

-T2

-QZ92M

M

-T1

-Q8

-Z2

M

-T5

-QZ91

-Z1

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PTD H 2 Allg_e 09.04 37

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Experience with Outdoor Applications

already in use by operational

Life tank GIS / Dead tank experience

outdoor

Temperature: -30° C up to +55° C x x 40 years

Aluminum enclosures (cast metal and Knet) x x 25 years

Outdoor-proof cubicles and operating x x 40 years

mechanism with anti-condensation heater

Built-on accessories (carrier, linkages, sections) x x 40 years

SF6-sealing system (O-ring, shaft gland) x x 40 years

Outdoor bushings x x

Composite or porcelain insulator (40 mm/kV) 10/40 years

Pressure / temperature monitoring x x

Sensors or density monitors with trend indication 25 years

Sealed built-on attachments x x 25 years

Threaded joints x x 40 years

Interrupter unit x x 25 years

Spring-stored-energy mechanism x x 25 years

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PTD H 2 Allg_e 09.04 38

Power Transmission and Distribution

High Voltage

High Voltage Switchgear Solutions by Siemens

Highly Integrated Switchgear HIS®

Gas-Insulated Switchgear GIS

Gas-Insulated Substations Air-Insulated Substations

Dead Tank Switchgear Bay

Mod. Switchgear Bay

SIMOBREAKER SIMOVER®

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PTD H 2 Allg_e 09.04 39

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Comparison of Capital and Life-Cycle-Costs

Site Price Investment Costs

Civil works Secondary cables Supporting Earthing High voltage equipment Erection, tests, commissioning

Reliability, Availability, Inspection, Maintenance

Retrofit Reconstruction of concrete foundations

Painting Inspections Visual inspections Disconnector Operating, mowing, cleaning

Other Solutions

HIS

Page 40: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 40

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Life-Cycle-Costs

Page 41: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 41

Power Transmission and Distribution

High Voltage

Cost-Effective and Versatile

Standardized modules enable implementation of all

commonly-used layouts

Control and protection schemes ranging from conventional

to digital or process-bus based

Low life-cycle-costs

Low operating costs

Minimal maintenance

Long service life

Spare parts available from current production within 24 h

Replacement of complete bays possible at short notice

HIS Solution - GIS Type 8DN8 What speaks in favour of it

Page 42: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 42

Power Transmission and Distribution

High Voltage

Low Investment Costs

Short planning and delivery times

Factory pre-assembled and tested units

Simple construction, few foundations required

Short realisation time

Small space requirement

Extensions of existing switchgear possible at all times, even

during operation

HIS Solution - GIS Type 8DN8 What speaks in favour of it

Page 43: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 43

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 What speaks in favour of it

Environment-friendly

Conseration of resources

Material

Manufacturing process

Energy consumption during manufacturing

Recyclable

Operating life > 50 years

Space requirement less than 50 % of comparable AIS

Page 44: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 44

Power Transmission and Distribution

High Voltage

Robust and Maintenance-free

Operating life > 50 years

Major inspection: not before 25 years

Minimal cleaning requirement

Corrosion-resistant

Motor-operated self-lubricated mechanisms

Low fault-probability / high availability

Protected from aggressive environmental conditions

Aseismic

Impervious to wind and ice

HIS Solution - GIS Type 8DN8 What speaks in favour of it

Page 45: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 45

Power Transmission and Distribution

High Voltage

Reliable & Safe

Safe to touch due to earthed enclosure

No live, air-insulated parts

Risk-free isolation and earthing

Minimal number of outdoor insulators

Protected from external influences

Layout clearly arranged in one level

HIS Solution - GIS Type 8DN8 What speaks in favour of it

HIS take the advantages of the GIS technology into the outdoor

Page 46: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 46

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Example for Possible Savings

Example: Turnkey Project, H-Arrangement

Savings HIS

Site price 60 %

Civil works 20 %

Secondary cables 35 %

Steel structures 30 %

Earthing 70 %

Erection, tests,

commissioning 70 %

22 m / 72 ft

33

m /

10

8 f

t 2

3 m

/ 7

5 f

t

40 m / 131 ft

Page 47: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 47

Power Transmission and Distribution

High Voltage

HIS - Highly Integrated Switchgear GIS Type 8DN8

1 Circuit-breaker interrupter unit

2 Spring-stored-energy operating mechanism with circuit-breaker control unit

3 Outgoing module with disconnector and earthing switch

4 Splitting module

5 Current transformer

6 Voltage transformer

7 High-speed earthing switch (make-proof)

8 Cable sealing end

9 Outdoor bushing

10 Rack

Gas-tight bushings possible

1

2

3 5

6

4

9

5

10

7

8

3

Page 48: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 48

Power Transmission and Distribution

High Voltage

HIS 145 kV Overhead Line Single Feeder with Cable Termination

-Q0 Circuit Breaker

-QZ1 Disconnector / Earthing Switch

-Q8 High Speed Earthing Switch

-T1 Current Transformer

-T5 Voltage Transformer

-Z1 OHL Connection

-Z2 Cable Connection

-Q8

-T1-Z1 -Q0

M

M

-Q8

-QZ1 -T5 -Z2-T1

-Z1

-QZ1

-T1

-Q0

-T5

-Z2

Page 49: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 49

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Modular Structure

Circuit breaker

Extension module

Voltage transformer

Termination modules

Cables (e.g. plug-in type)

Transformers

Outdoor bushings

Disconnecting and earthing switch

Expansion joint

Current transformer

3-phase

High-speed earthing switch

Page 50: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 50

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Circuit-Breaker Module

Spring-stored-energy operating mechanism with circuit-breaker control unit

Post insulator on the inside operating rod

Post insulator

Self-compression interrupter unit

Page 51: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 51

Power Transmission and Distribution

High Voltage

Self-Compression Type Interrupter Unit Arc Quenching Principle

1 Contact support 2 Quenching nozzle 3 Main contact 4 Arcing contact 5 Contact cylinder 6 Base

Breaker in “on”

position

Opening: Main contact

open

Opening: Arcing contact

open

Breaker in “off” position

1

2

3

4

5

6

Page 52: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 52

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Spring-Stored-Energy Mechanism

1 Closing release 2 Cam plate 3 Coupling linkage 4 Operating rod 5 Closing spring connecting rod 6 Opening spring connecting rod 7 Closing spring 8 Hand-wound mechanism 9 Charging mechanism 10 Charging shaft 11 Roller lever 12 Closing damper 13 Operating shaft 14 Opening damper 15 Opening release 16 Mechanism housing 17 Opening spring

1

2

3

4

5

6

7

8

9 10

11

12

13

14

15

16

17

“off” position (Closing spring loaded)

On

Off

Page 53: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 53

Power Transmission and Distribution

High Voltage

Disconnector closed

Fixed contact of the earthing switch

Conductor

Isolating distance Moving contact

Bushing

HIS Solution - GIS Type 8DN8 Universal Cross Module with Disconnector and Earthing Switch

Page 54: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 54

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Principle Disconnector and Earthing Switch

Neutral position Disconnector closed Earthing switch closed

Page 55: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 55

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 High-Speed Earthing Switch

1 Fixed contact 2 Contact pin 3 Operating shaft 4 Conductor

Side view

1 2

Top view

4 3

Page 56: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 56

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Current Transformer Module

Grading electrode

Bushing

Inner electrode

Cores with secondary winding

Conductor “primary winding”

Page 57: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 57

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Inductive Voltage Transformer Module

Primary winding

Secondary windings

Iron core

Bushing

Page 58: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 58

Power Transmission and Distribution

High Voltage

CH RH

CN RN

Ohmic Resistance

Bushing

Capacitor

HIS Solution - GIS Type 8DN8 Voltage Transformer Module (Optimized-Burden Type)

Page 59: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 59

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Plug-in Type Cable Termination

Plug-in type contact

Epoxy resin socket

Silicone rubber field control element

Spring assembly

Page 60: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 60

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Conventional Cable Termination Module

Cast resin insulator

Filling compound

Mechanical protection

Copper entrance bell

Connection interface according IEC 859

Slip-on stress cone

Page 61: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 61

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 SF6 / Air Termination

Composite insulator

Porcelain insulator

Example: Porcelain insulator

Example: SF6/air termination with composite insulator

Page 62: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 62

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Transformer Termination

Conductor Angle conductor

Coupling contact

Transformer bushing

Page 63: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 63

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Single Feeder with SF6 / Air Termination

51

70

5000

80

00

1500

Lin

e 1

Lin

e 2

Line 1 Line 2

8000

Page 64: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 64

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 3 CB H-Arrangement

7 m

/ 2

3 f

t

16m / 52 ft

2 m

/ 7

ft

2 m / 7 ft

6,5

m /

20

ft

voltage transformer current transformer

possible location of:

Page 65: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 65

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 4-CB H-Arrangement

16 m / 52 ft

12

m /

39

ft

11 m / 36 ft

5 m

/ 1

6 f

t

3,4 m / 11 ft

Line 1 Line 2

Line 1 Line 2

Tr. 1 Tr. 2

Page 66: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 66

Power Transmission and Distribution

High Voltage

16 m / 52 ft

HIS Solution - GIS Type 8DN8 4-CB H-Arrangement

10 m / 33 ft

Feeder 1 Feeder 2

5 m

/

16

ft

3,4 m / 11 ft

Feeder 1

Tr. 1 Tr. 2

Feeder 2

10

m

/ 3

3 f

t

Page 67: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 67

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 5-CB H-Arrangement

16 m / 52 ft

12

m /

39

ft

12,5 m / 40 ft

5 m

/

16

ft

3,4 m / 11 ft

Line 1 Line 2

Line 1 Line 2

Tr. 1 Tr. 2

Page 68: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 68

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 5-CB H-Arrangement

20 m / 66 ft

10

m /

33

ft

12 m / 39 ft

5 m

/ 1

6 f

t

Feeder 1 Feeder 2

3,4 m / 11 ft

Feeder 1 Feeder 2

Tr. 1 Tr. 2

Page 69: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 69

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Comparison of 5-CB H-Arrangement AIS - HIS

AIS 1300 m²

HIS 360 m²

16 m / 52 ft 3

3 m

/ 1

08

ft

23

m /

75

ft

40 m / 131 ft

Page 70: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 70

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Comparison of 3-CB H-Arrangement AIS - HIS

16 m / 52 ft

36

m /

11

8 f

t 2

2 m

/ 7

2 f

t 40 m / 131 ft

AIS 1450 m²

HIS 350 m²

Page 71: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 71

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Duplicate Bus System

Busbar 1 Busbar 2 Li

ne

1

8 m / 26 ft 8 m / 26 ft

8 m

/ 2

6 f

t 5

m /

16

ft

12 m / 39 ft 1,5 m / 7 ft

Bu

sba

r 1

Bu

sba

r 2

Line 1

Page 72: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 72

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Duplicate Bus System

Busbar 1 Busbar 2

Fe

ed

er

1

8 m / 26 ft 8 m / 26 ft

8 m

/ 2

6 f

t

Feeder 1

Bu

sba

r 1

Bu

sba

r 2

1,5 m / 5 ft

5 m

/ 1

6 f

t

12 m / 36 ft

Page 73: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 73

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Duplicate Bus System

Busbar 1 Busbar 2

8 m / 26 ft 8 m / 26 ft

8 m

/ 2

6 f

t 5

m /

16

ft

11 m / 16 ft 1,5 m / 5 ft

Bu

sba

r 1

Bu

sba

r 2

Page 74: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 74

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Duplicate Bus System

Busbar 1 Busbar 2

8 m / 26 ft 8 m / 26 ft

8 m

/ 2

6 f

t 5

m /

16

ft

11 m / 21 ft 1,5 m / 11 ft

Lin

e 1

Lin

e 2

Line 1 Line 2

Bu

sba

r 1

Bu

sba

r 2

Page 75: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 75

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Duplicate Bus System

Busbar 1 Busbar 2

8 m / 26 ft 8 m / 26 ft

8 m

/ 2

6 f

t 5

m /

16

ft

5 m / 21 ft 1,5 m / 11 ft

Fe

ed

er

1

Fe

ed

er

2

Bu

sba

r 1

Bu

sba

r 2

Feeder 1 Feeder 2

Page 76: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 76

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Comparison AIS - HIS Duplicate Bus System

Space saving > 50%

2 Feeder HIS-Equipment

2 Feeder Conv. AIS

Page 77: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 77

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Extension of AIS Duplicate Outgoing Feeder

Transformer Air-Insulated Busbar 1 Air-Insulated Busbar 2 Line

Page 78: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 78

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Example Air-Insulated Indoor Substation

Page 79: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 79

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Replacement of an Air-Insulated Indoor Substation

6190 5750

57

50

5

55

0

-Z1

-QZ1 -QZ2

-Q0

-T1 -T5

Busbar A Busbar B

Before: Air-Insulated Design Later: HIS - Solution

-Z1

-Z3

-T1

-Q0

-QZ2

-QZ1

-Z2

-Z4

-T5

Busbar A Busbar B

Page 80: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 80

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Example: Upgrade of an Air-Insulated Indoor Substation

Transformer Bay Line Bay Transformer Bay Coupler Bay Transformer Bay Line Bay

Bu

sba

r B

B

usb

ar

A

Page 81: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 81

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Indoor Substation, Transformer Bay

Busbar A Busbar B

Transformer

Room

40 MVA

-Z1

-Z2

-Q0 -T1

-QZ2 -QZ1 -Z3

57

50

5

55

0

34

00

20

00

Page 82: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 82

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Indoor Substation, Line Bay

Busbar A Busbar B

Cable Termination

Room

-Z1

-Z2

-Q0

-T1 -QZ2 -QZ1 -Z3

57

50

5

55

0

34

00

20

00

-T5

-T5

-Q52

Page 83: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 83

Power Transmission and Distribution

High Voltage

HIS Solution - GIS Type 8DN8 Indoor Substation, Coupler Bay

Busbar A Busbar B

Transformer Room

-Z1 -Z2

-Q0

-T1 -QZ2 -QZ1

57

50

5

55

0

20

00

24

00

Page 84: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 84

Power Transmission and Distribution

High Voltage

HIS - Highly Integrated Switchgear, Type 8DQ1 Technical Data

Rated voltage up to 420 kV Rated frequency 50/60 Hz Rated power-frequency withstand voltage (1 min) up to 740 kV Rated lightning impulse withstand voltage (1.2/50 µs) up to 1800 kV Rated current up to 4000 A Rated breaking current up to 63 kA Rated short time current up to 63 kA Temperature min. up to -30 °C max. up to +55 °C Leakage rate per year <= 0.5 %

Page 85: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 85

Power Transmission and Distribution

High Voltage

HIS - Highly Integrated Switchgear Type 8DQ1 1 Circuit-breaker interrupting unit

2 Spring-stored-energy operating mechanism with circuit-breaker control unit

3 Outgoing module with disconnecting switch

4 Earthing switch

5 Earthing switch

6 Current transformer

7 Voltage transformer

8 Transformer terminal box

-Z1

-Z2

-T1

-Q0

M

M

-Q51

-Q52

M -Q9

-T5

1 6

8 2

4 5

7

3

Page 86: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 86

Power Transmission and Distribution

High Voltage

HIS – Highly Integrated Switchgear, Type 8DQ1 Extension of existing Air-Insulated Substation

Project Ostiglia Power Plant, Italy Customer ENEL Power Arrangement 3 bays in-/out Voltage 420 kV Breaking current 50 kA Rated current 3150 A Ordered 2002

Page 87: Mixed Technology HV Switchgear and Substations · PDF fileMixed Technology HV Switchgear and Substations September 2004 Ohrid / Macedonia . ... Mixed Technology HV Switchgear and Substations

PTD H 2 Allg_e 09.04 87

Power Transmission and Distribution

High Voltage

HIS – Highly Integrated Switchgear, Type 8DQ1 Extension of existing Air-Insulated Substation

Project Sermide, Italy Customer ENEL Power Arrangement 5 bays in-/out Voltage 420 kV Breaking current 50 kA Rated current 2000 A Ordered 2002