MILLING - Home - WALDRICH COBURG

MILLING

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Stability - Accuracy - Velocity 4

Milling - Turning – Grinding 6

Roughing - Leveling - Finishing 8

Compact - Cost efficient - Low maintenance 10

Tool changer 14Innovative - Compact - Modular

Spindle Unit Changer 16Fast - Automatic - Compact

Hyfrostatic Guideways 20Proven - Wear free - Minimum vibration

Process automation 22Efficient - Safe - Simple

Option turning table 24Milling - Turning - Grinding

Option pallet system 25 Efficient - Safe - Simple

Industrie 4.0 ready 26Future oriented technology

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STABILITY - ACCURACY - VELOCITY The TAURUS Gemini is the most flexible solution for economical and sustainable production, which is currently available on the market.

It combines the enormous stability of a heavy roughing machine with the high dynamics of a finishing machine, paired with the accuracy of a WALDRICH COBURG. For you, this is the most economical option for investing in the future of your production.

TECHNICAL DATA TAURUS 30 GEMINI

TravelsX-Axis 4.300 mm / Option 7.200 mmY-Axis 4.000 mmZ-Axis 1.500 mm

Max. feed 40 m/min in X / Y / Z

Rapid 40 m/min in X / Y / Z

Acceleration 3 m/s² in X / Y / Z

Table 3.300 mm x 4.500 mm (7.250 mm)

Table load 5.000 kg/m²

Option turning table Diameter 3.300 mm; Load 12.000 kg, 120 min-1

Main drive 6.000 min-1; 45 / 63 KW 1.250 Nm / 1.500 Nm (S1 / S6)

Motor spindle 20.000 min-1; 30 kW; 70 Nm

Tool changer 60 / 120 places

Dimensions of tools Ø 135 mm (Ø260 mm*), length 600 mm

Tool weight 20 kg / 30 kg in single change

Machine weight ~ 190 t

Y = 4.000 mm

CH =

1.65

0 m

m

Z =

1.50

0 m

m

7.0

45 m

m

* For tool diameters > 135 mm, the number of tool positions is reduced9.930 mm

15.7

50 m

m

3.300 mm

4.500 mm

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MILLING - TURNING – GRINDING

The TAURUS Gemini is always used when large workpieces have to be machined with high precision or when the process requires special machine stability.

This is also the case in the aerospace and die and mold making industries. You can perform all necessary operations with just one machine: milling, turning* and grinding*. For extremely precise machining, we offer our accuracy package** which is exactly the right solution.

*only possible with integrated turning table**optional

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ROUGHING - LEVELING - FINISHING

With the TAURUS Gemini you invest in a machine concept that flexibly combines several machine types in just one system. Roughing operations are possible with a power of up to 63 kW at up to 1,500 Nm. For finishing operations, spindle speeds of up to 20,000 rpm and high machine dynamics are available.

All this without compromising on stability, accuracy and availability.

M A C H I N I N G A R E A

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TAURUS Gemini

COMPACT - COST EFFICIENT - LOW MAINTENANCE

The compact and flexibly versatile machine concept

not only saves expensive floor space, but also achieves a higher capacity utilization of your machinery.

By using our hydrostatic guides, you save tooling costs, among other things.

REDUCTION OF TOOL COSTS UP TO 15%

*Save up to 15% tool wear costs in roughing and up to 10% on finishing operations.

Conventional production with roughing and finishing machine

TAURUS Gemini conventional production

in Mio. €

years

HIGHER CAPACITY UTILIZATION DUE TO FLEXIBLE APPLICATION POSSIBILITIES

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Tool changer

Hydraulic unit

Electrical cabinets

Guide X-axis

Guide X-axis

Crossrail

Chip conveyor

Operator area with control panel and tool storage/tool management

Machine door

Workpiece on floor plate the plate field

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INNOVATIVE - COMPACT - MODULAR

The tool changer is specially adapted to your requirements. It is not only extremely compact, but also expandable

due to its modular design and can be used flexibly.

Due to its special arrangement, there is no contamination of the tool cones by chips or cooling lubricant.

T O O L C H A N G E R

TECHNICAL DATATool places 60 / 120

Max. tool diameter 135 mm / 260 mm*

Max. tool length 600 mm**

Max. tool weight 20 kg / 30 kg

* for tool diameters > 135 mm the number of tool stations is reduced** maximum tool length is available at each location

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S P I N D L E U N I T S

G15OUniversal spindle unit Offset

Technical Data:• 40 kW (S6)• 1.500 Nm (S6)• 5.000 min-1

•

H07LHorizontal spindle unit

Technical Data:• 25 kW (S6)• 700 Nm (S6)• 2.500 min-1

•

H15SHorizontal spindle unit


•

H25HHorizontal spindle unit


•

V15SVertical spindle unit


•

V15LVertical spindle unit


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UO-HF07Motor spindle unit


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V25HVertical spindle unit


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G15UUniversal spindle unit


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G-HF07Motor spindle unit


•

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S P I N D L E U N I T C H A N G E R

FAST - AUTOMATIC - COMPACT

With 6 spindle unit storage spaces, the TAURUS Gemini is perfectly equipped for your machining tasks. In combination with up to 120 tools, it covers all your needs. Compact and protected from contamination, the spindle units can be changed fully automatically within a very short time.

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PROVEN - WEAR FREE - MINIMUM VIBRATION

The worldwide proven hydrostatic guideways from WALDRICH COBURG are also used in the dynamic concept of the TAURUS Gemini.

Almost free from friction and wear, with the best damping characteristics and enormous rigidity, you achieve the best machining results over the entire life of the machine.

Our unique guideway system is known worldwide for its durability and stability.

H Y D R O S TAT I C G U I D E WAY S

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EFFICIENT - SAFE - SIMPLE

Your processes can be designed efficiently, safely and simply. The TAURUS Gemini is ideally equipped for this.

• Workspace monitoring with cameras • 3D workpiece measuring probe • Tool identification and monitoring • Tool taper cleaning • Adaptive feed control • Machine airbag and condition monitoring • Spindle unit change with automatic identification • Pallet changer • AGV (automatic guided vehicle) • InPro • Innovative chip removal concept

P R O C E S S A U T O M AT I O N

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MILLING - TURNING – GRINDING

The TAURUS Gemini is also optionally available with an integrated turning table.

This enables you to completely finish rotary workpieces in one clamping.

EFFICIENT - SAFE - SIMPLE

The pallet system option enables you to set up the workpiece during the

machining operation. The intelligent chip conveyor concept makes it possible to clean the workpiece while machining is in progress.

This saves time, money and increases productivity.

The TAURUS Gemini can be integrated into your existing production line via the pallet system and contributes to process reliability. A pallet changer with

double carrier or an AGV (automated guided vehicle) are available.

TAURUS 30 GEMINI WITH TURNING TABLE Drive Direct drive

Diameter of turning table 3.300 mm

Max. power 70 kW

Max. load 12 t

Max. speed 120 U / min

Max. torque 44 kNm

Speed range in C-Axis operation 0 - 15 U / min

Max. torque C-Axis operation 44 kNm

TAURUS 30 GEMINI WITH PALLET SYSTEMSetup width 3.300 mm

Setup length 4.500 mm / 7.250 mm

Max. load of pallet 40.000 kg

Pallet positioning accuracy ± 0,02 mm

Pallet changing time 180 s

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FUTURE ORIENTED TECHNOLOGY

You have the choice between the Siemens 840 D sl or Heidenhain TNC 640 controls, giving you a future oriented setup. With the UMATI interface you can connect your machine to many other systems. Mindsphere from Siemens, Connected Machining from Heidenhain or our InPro help you improve your processes and manage your machinery. The TAURUS Gemini handles all common standards of modern manufacturing.

I N D U S T R Y 4 . 0 R E A DY

04-1910-21

Werkzeugmaschinenfabrik WALDRICH COBURG GmbH

Hahnweg 11696450 Coburg / Germany

Phone: +49 9561 / 65-0Fax: +49 9561 / 65-199

E-Mail: [email protected]

w w w . w a l d r i c h - c o b u r g . d e

MILLING - Home - WALDRICH COBURG

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