Microsoft PowerPoint - PCM Vulcain TM

8/18/2019 Microsoft PowerPoint - PCM Vulcain TM

1/22

High Temperature Offer

PCM High Temp Package


2/22


3/22

High Temp Driveheads

Brake

MechanicalCentrifugal

Transmission

Gear systemBelt & Pulleys

Seal

High temp & Zero leakage

Power

60 to 200HP


4/22

BOP = Safety @ Wellhead

High Temp BOP

- Up to 3’000 # @ 450°F

1 ½” PR – Top 3 1/8” 3’000#

Ultra High Temp BOP

- Up to 3’000 # @ 650°F

1 ½” PR – Top 3 1/8” 3’000#


5/22

5

H o l l o w R

o d s ( F l u s h )

C o n t i n u o u s R o d

S u c k

e r R o d s

Rotor

Max Dls = 12 /30 m(12 /100 ft)

Max Dls = 6 /30 m(6 /100 ft)

Max Dls = 10 /30 m(10 /100 ft)

PROVEN ROD STRING


6/22

High Temp PCM MetalCentralizers

Easier rotor installation

Eliminate Tubing holes

To come with each rod string type


7/22

PCM Vulcain range

NEW DESIGNATION vs ISO 15136-1

Example : 300 V 800

300 m3 /d @ 100 rpm & 0bar

V PCM Vulcain - AMPCP

800 Max pump head in mWC


8/22

AMPCP ACTIVE RANGE


9/22

PCM Vulcain TM range


10/22

PCM Vulcain benefits

SAGD :- Low Pressure SAGD compatible

- Good control against Steam breakthrough

- Reduced SOR

Vs ESP HT :

- Low OPEX and CAPEX versus ESP HT- No Electrical breakdown

- Design temperature with 100°C safety margin

Vs GL

- Easy production control

- Lower Pressure production

- Lower Steam-Oil-Ratio


11/22


CSS : - Steam through the stator in place- Can run from High temp to low temp conditions

- Can run longer than a SRP => longer production cycle

Vs SRP :

- Competitive CAPEX and lower OPEX than SRP

- No rod fall issues

- Higher expected Run Life


12/22


Steam Flood

- One artificial lift system only

- Flexible technology vs transient periods

- High savings in CAPEX and OPEX


13/22


14/22

14

RECORDED MAXIMUMS TO-DATE

OBSERVATIONS Max CO2 (gas content) 30% (reservoir data)

Max H2S (gas content) 2%

Max DLS above pump : 13.1 °/30m (13.1 °/100 ft)

Max DLS at pump depth : 5°/30m (5 °/100ft)

Max BHFT : 260°C / 450°F

Max Fluid temperature (running): 250°C / 480°F (test loop)

Max BHST (steaming thru pump) : 330°C / 630°F

Max run life : 2 years

Max Set depth : 860 mTVD (2820 ftVD)@ 60°inc.


15/22

Logistics

Capacity of 30 pumps / month in May

Stocks : close to the end user

Short delivery time


16/22

The design


17/22

Bottom Hole Assembly

Anti-Vibration Sub

100 ft / 30 m tangent section

Tag Bar 4” NUBOX 3”1/2 EU PIN

Perforated pup joint3”1/2EU Pin-Pin

Collar 3”1/2EU Box-Box

Bull plug 3”1/2EU Pin

Pup joint 4” NU8 feet Pin-Pin

Collar 4” NU Box-Box

XO 3”1/2 EU Box- 4” NU Box

Torque anchor 3”1/2EUBox-Pin

110V750 4”NUPin-Pin

Collar 3”1/2EU Box-Box

AVS700BB312PT3”1/2 EU Box – 3 1/2” EU


18/22

Rod String BottomAssembly

- 2 Centralizers on top of the 2

full length sucker rods aboverotor pony rod

- 1 centralizer on top ofrotor 12” sucker rod

SH Coupling

10” ft Pony Rod

Rotor

Coupling

Metal Centralizer

Metal Centralizer

Coupling

Coupling

Metal Centralizer

25” Sucker Rodor 12”ft Pony rods for CR

Coupling

Coupling

25” Sucker Rodor 12”ft Pony rods for CR


19/22

Operating recommendations

• Life span improvement :• Max recommended speed : 300 rpm max• DLS < 3°/100 ft

• Hole angle < 85°

• FAP : 300 ft required (warning PIP and CHP)

• Break-in period / Ramp up• Start up @ 100 rpm

– If torque OK : ramp up to 150 rpm– Confirm FAP : if OK ramp up to 200 rpm

– Confirm FAP : if OK ramp up to 250 rpm (20 by 20 rpm).

– Confirm FAP : if OK ramp up to 280 then 300 rpm


20/22

Improvements

• Unscrewed tubing• Heavy duty torque anchor

• POC deceleration ramp

• Tubing hole• XLS Centralizers

• Low efficiency• Upsizing 220V750 to 220V1000

• Potential dry running• FAP measures / POC observation

• Well Operation (conversion to ESP or SRP)• More accurate data for design (SFL, PI)


21/22

Torque

Torque = K x Displacement x Delta P

Torque is affected

- by pump size (displacement)

- by Dynamic fluid level (FAP)

- by viscosity (friction head losses in tubing)- by Well head pressure

Never choke a PCP or AMPCP

Important note :

- Torque is not dependent upon speed

- Power is directly depending of speed


22/22

PCP vs AMPCP

No sandVery high sand cutSand handling

High accuracyWide rangeTolerances (machining)

350°C30°CRotor temperature range

Good abilityLethal for statorSteam breakthrough

90-100%90-100%Efficiency (viscous)

50-60%60-80%Efficiency on water

PositiveNegativeRotor / stator clearance

660°F / 350°C300 °F / 150°CMax Temperature

AMPCPPCPParameter

Microsoft PowerPoint - PCM Vulcain TM

Documents

Transcript of Microsoft PowerPoint - PCM Vulcain TM