Metal and Nonmetal Fatal Accident Review CY 2007.

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Metal and Nonmetal Metal and Nonmetal Fatal Accident Review Fatal Accident Review CY 2007 CY 2007

Transcript of Metal and Nonmetal Fatal Accident Review CY 2007.

Page 1: Metal and Nonmetal Fatal Accident Review CY 2007.

Metal and NonmetalMetal and NonmetalFatal Accident ReviewFatal Accident Review

CY 2007CY 2007

Page 2: Metal and Nonmetal Fatal Accident Review CY 2007.

Mine Employees

21

Contractors10

MNM Fatalities

Page 3: Metal and Nonmetal Fatal Accident Review CY 2007.

Copper, 6% Alumina, 6%

Other*, 22%

Crushed Stone, 16%

Gold, 13%

Sand & Gravel, 19%

Iron Ore, 6%

Cement, 6%

Granite, 6%

MNM Fatalities by Commodity

* Lead/Zinc, Industrial Sand, Trona, Lime

Page 4: Metal and Nonmetal Fatal Accident Review CY 2007.

Handling Material, 3% Other, 9%

Machinery, 23%

Fall of Ground, 10%

Hand Tools , 6%

Falling Material, 6%

Powered Haulage, 27%

Fall of Person, 16%

MNM Fatalities by Classification

Page 5: Metal and Nonmetal Fatal Accident Review CY 2007.

1-5 Employees,

3%

5-10 Employees,

3%

10-20 Employees,

16%

20-50 Employees,

16%

50-100 Employees,

20%

100+ Employees,

26%

MNM Fatalities by Mine Size

Page 6: Metal and Nonmetal Fatal Accident Review CY 2007.

MNM Fatalities by Occupation

Supervisor, 14%

Machinery/Plant

Operator, 6%

Repairman/Technician,

30%

Mobile Equipment Operator,

30%

Laborer/Utility, 20%

Page 7: Metal and Nonmetal Fatal Accident Review CY 2007.

Other, 20%

Production, 38%

Maintenance, 42%

MNM Fatalities by Activity

Page 8: Metal and Nonmetal Fatal Accident Review CY 2007.

MNM Fatalities by Mining ExperienceMNM Fatalities by Mining Experience

30+ Years, 13%

15-30 Years, 35%

1-5 Years, 30%

5-10 Years, 16%

0-1 Year, 6%

Page 9: Metal and Nonmetal Fatal Accident Review CY 2007.

50-60, 23%19-25, 10%

25-40, 29%

40-50, 32%

60+, 6%

MNM Fatalities by Age

Page 10: Metal and Nonmetal Fatal Accident Review CY 2007.

Root CausesRoot Causes

No Risk Assessment ConductedNo Risk Assessment Conducted

Inadequate Policies, Procedures, ControlsInadequate Policies, Procedures, Controls

Did not use Personal Protective EquipmentDid not use Personal Protective Equipment

Lack of Pre-operation ChecksLack of Pre-operation Checks

Equipment not MaintainedEquipment not Maintained

Failure to Conduct ExaminationsFailure to Conduct Examinations

Training InadequateTraining Inadequate

Page 11: Metal and Nonmetal Fatal Accident Review CY 2007.

53

47

61

5155

47

30

42

26 2735

2631

0

10

20

30

40

50

60

70

MNM Fatalities – 1995-2007

Page 12: Metal and Nonmetal Fatal Accident Review CY 2007.

ElectricalElectrical

YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ‘07 ‘07

FatalitiesFatalities 22 2 2 1 1 2 2 55 00

MCC fires / explosionsMCC fires / explosions

ContractorsContractors– ManageManage contractors!! contractors!!

Power line clearancePower line clearance

Page 13: Metal and Nonmetal Fatal Accident Review CY 2007.

Fall of Material or HighwallFall of Material or Highwall

YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ‘07 ‘07FatalitiesFatalities 3 3 3 3 3 3 3 3 77 3 3

One (1) fatality each:One (1) fatality each:– Falling parts Falling parts – Inadequate blockingInadequate blocking– Trench / excavationTrench / excavation collapsecollapse

Barricade area below work Barricade area below work Avoid suspended loadsAvoid suspended loadsShore excavationsShore excavations

Page 14: Metal and Nonmetal Fatal Accident Review CY 2007.

Fall of Roof or BackFall of Roof or Back

YearYear ‘02 ‘03 ‘02 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ‘07 ‘07

FatalitiesFatalities 0 0 0 0 0 0 0 0 0 0 33

2007 is a setback year after 5 years of 2007 is a setback year after 5 years of outstanding performanceoutstanding performance

Examine and support ground in adverse Examine and support ground in adverse conditionsconditions

Page 15: Metal and Nonmetal Fatal Accident Review CY 2007.

Slip / Fall of PersonSlip / Fall of Person

YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ‘07 ‘07

FatalitiesFatalities 22 3 3 66 3 3 3 3 55

Many serious fall injuriesMany serious fall injuries

Assess and control risksAssess and control risks– Inadequate walkwaysInadequate walkways

and scaffoldsand scaffolds– Not using fall protectionNot using fall protection

equipmentequipment– Persons not anchored Persons not anchored

4 Contractor Fall Fatalities in 2007

Page 16: Metal and Nonmetal Fatal Accident Review CY 2007.

Human ElementHuman Element

Victims -Victims -Did not deploy outriggersDid not deploy outriggersDid not attach fall protectionDid not attach fall protectionDid not wear life jacketDid not wear life jacketDid not wear seat beltDid not wear seat beltDid not barricade belowDid not barricade belowWorked near open holeWorked near open holeEntered unshored trenchEntered unshored trenchCircumvented guardCircumvented guard

Take Two… SLAM Risks

Page 17: Metal and Nonmetal Fatal Accident Review CY 2007.

Outrigger Use – Outrigger Use – 4 Fatalities in 20074 Fatalities in 2007

DeployDeploy

Distribute loadDistribute load

Inspect / maintainInspect / maintain

Page 18: Metal and Nonmetal Fatal Accident Review CY 2007.

Stop Isolate each step in a task and identify past and potential accidents, injuries, and violations.Measure Evaluate the risks associated with the task and barriers that have allowed hazards to cause injuriesAct Implement controls to minimize or eliminate any hazards that make the risk unacceptableReview Conduct frequent work site visits to observe work practices and audit accidents, injuries, and violations to identify root causesTrain Develop a human factor-based action plan and then involve and train the miners

The majority of fatal accidents have these common root causes

•Failure to identify hazards

•Failure to manage risks

SLAM Risks the SMART Way!Miners:

Mine Operators:

Stop Think through the taskLook Identify the hazards for each job stepAnalyze Determine if you have the proper knowledge, training, and toolsManage Remove or control hazards and use proper equipment

Make the RIGHT Decision!

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When Miners & Mine Management are Risk SLAMMERS

together they

Make the RIGHT Decision and…

Page 20: Metal and Nonmetal Fatal Accident Review CY 2007.