Metal and Nonmetal Fatal Accident Review CY - 2008

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Metal and Nonmetal Metal and Nonmetal Fatal Accident Review Fatal Accident Review CY - 2008 CY - 2008

description

Metal and Nonmetal Fatal Accident Review CY - 2008. MNM Fatalities. MNM Fatalities by Commodity. * Lead/Zinc, Industrial Sand, Marble, Lime, Potash. MNM Fatalities by Classification. MNM Fatalities by Mine Size. MNM Fatalities by Occupation. MNM Fatalities by Activity. - PowerPoint PPT Presentation

Transcript of Metal and Nonmetal Fatal Accident Review CY - 2008

Page 1: Metal and Nonmetal Fatal Accident Review CY - 2008

Metal and NonmetalMetal and NonmetalFatal Accident ReviewFatal Accident Review

CY - 2008CY - 2008

Page 2: Metal and Nonmetal Fatal Accident Review CY - 2008

Contractor Employees, 5

Mine Employees, 17

MNM Fatalities

Page 3: Metal and Nonmetal Fatal Accident Review CY - 2008

Copper, 14%

Other*, 22%

Crushed Stone, 23%

Gold, 14%

Sand & Gravel, 18%Cement, 9%

MNM Fatalities by Commodity

* Lead/Zinc, Industrial Sand, Marble, Lime, Potash

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Other, 8%

Machinery, 14%

Fall of Back, 14%

Electrical, 9%Falling Material, 14%

Powered Haulage, 23%Fall of

Person, 18%

MNM Fatalities by Classification

Page 5: Metal and Nonmetal Fatal Accident Review CY - 2008

1-5 Employees,

5%5-10

Employees, 14%

10-20 Employees,

14%20-50

Employees, 26%

50-100 Employees,

5%

100+ Employees,

36%

MNM Fatalities by Mine Size

Page 6: Metal and Nonmetal Fatal Accident Review CY - 2008

MNM Fatalities by Occupation

Supervisor, 9%

Machinery/Plant

Operator, 6%

Repairman/Technician,

30%

Mobile Equipment Operator,

32%

Laborer/Utility, 20%

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Other, 20%

Production, 38%

Maintenance, 42%

MNM Fatalities by Activity

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MNM Fatalities by Total ExperienceMNM Fatalities by Total Experience

30+ Years, 14%

0-1 Year, 27%

10-15 Years, 5%

1-5 Years, 31%

5-10 Years, 5%

15-30 Years, 18%

Page 9: Metal and Nonmetal Fatal Accident Review CY - 2008

MNM Fatalities by Job ExperienceMNM Fatalities by Job Experience

20+ Years, 18%

0-1 Year, 23%

6 - 10 Years, 4%

1-2 Years, 18%2-5 Years,

23%

10-20 Years, 14%

Page 10: Metal and Nonmetal Fatal Accident Review CY - 2008

50-60, 23%

25-40, 27%

40-50, 23%

60+, 27%

MNM Fatalities by Age

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MNM Fatalities by Day of WeekMNM Fatalities by Day of Week

Saturday, 18%

Monday, 27%

Thursday, 18%

Tuesday, 5%

Wednesday, 18%

Friday, 14%

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5-9 p.m., 10%5-9 a.m, 15%

9-10 a.m., 9%

10 - 11 a.m., 30%11 a.m. - 12 p.m.,

5%

1-3 p.m., 10%

3-4 p.m., 12%

MNM Fatalities by Hour of Day

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Root CausesRoot Causes

No Risk Assessment ConductedNo Risk Assessment Conducted

Inadequate Policies, Procedures, ControlsInadequate Policies, Procedures, Controls

Did not use Personal Protective EquipmentDid not use Personal Protective Equipment

Lack of Pre-operation ChecksLack of Pre-operation Checks

Equipment not MaintainedEquipment not Maintained

Failure to Conduct ExaminationsFailure to Conduct Examinations

Training InadequateTraining Inadequate

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47

61

5155

47

30

42

26 27

35

2633

22

0

10

20

30

40

50

60

70

MNM Fatalities – 1996-2008

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ElectricalElectrical

YearYear ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ’07 ’07 ‘08‘08

FatalitiesFatalities 2 2 1 1 2 2 55 1 1 2 2

MCC fires / explosionsMCC fires / explosions

ContractorsContractors– ManageManage contractors!! contractors!!

Power line clearancePower line clearance

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Fall of Material or HighwallFall of Material or Highwall

YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ’07 ’07 ‘08‘08FatalitiesFatalities 3 3 3 3 3 3 3 3 77 3 3 3 3

Cover or secure openingsCover or secure openingsBarricade area below work Barricade area below work Avoid suspended loadsAvoid suspended loads

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Fall of Roof or BackFall of Roof or Back

YearYear ‘02 ‘03 ‘02 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ’07 ’07 ‘08‘08

FatalitiesFatalities 0 0 0 0 0 0 0 0 0 0 3 3 33

Two years of setbacks year after 5 years of Two years of setbacks year after 5 years of outstanding performanceoutstanding performance

Examine and support ground in adverse Examine and support ground in adverse conditionsconditions

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Slip / Fall of PersonSlip / Fall of Person

YearYear ‘02 ‘02 ‘03 ‘03 ‘04 ‘04 ‘05 ‘05 ’06 ’06 ’07 ’07 ‘08‘08

FatalitiesFatalities 22 3 3 66 3 3 3 3 6 6 4 4

Many serious fall injuriesMany serious fall injuries

Assess and control risksAssess and control risks– Inadequate walkwaysInadequate walkways

and scaffoldsand scaffolds– Fall protection not usedFall protection not used

– Persons not anchoredPersons not anchored – Holes not covered or protectedHoles not covered or protected

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Human ElementHuman Element

Safe Work Practices Safe Work Practices notnot Established or Enforced – Established or Enforced –

They did not assess the risksThey did not assess the risksThey did not attach fall protectionThey did not attach fall protectionThey did not wear a life jacketThey did not wear a life jacketThey did not wear a seat beltThey did not wear a seat beltThey did not barricade belowThey did not barricade belowThey worked near an open holeThey worked near an open holeThey did not cover openingsThey did not cover openingsThey circumvented a guardThey circumvented a guard

Take Two… SLAM Risks

Page 20: Metal and Nonmetal Fatal Accident Review CY - 2008

Stop Isolate each step in a task and identify past and potential accidents, injuries, and violations.Measure Evaluate the risks associated with the task and barriers that have allowed hazards to cause injuriesAct Implement controls to minimize or eliminate any hazards that make the risk unacceptableReview Conduct frequent work site visits to observe work practices and audit accidents, injuries, and violations to identify root causesTrain Develop a human factor-based action plan and then involve and train the miners

The majority of fatal accidents have these common root causes

•Failure to identify hazards

•Failure to manage risks

SLAM Risks the SMART Way!Miners:

Mine Operators:

Stop Think through the taskLook Identify the hazards for each job stepAnalyze Determine if you have the proper knowledge, training, and toolsManage Remove or control hazards and use proper equipment

Make the RIGHT Decision!

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