Medical & Precision Technology - CHIRON

www.chiron-group.de

Medical & Precision

Machining centers and process solutions at the highest standards of dynamics, precision and surface quality.

Technology

Shoulder implantTitaniumiumCHIRON FZ 08 S mill turn precision+

Fragment plate for spinal columnTitaniumiumCHIRON FZ 08 S five axis

Rather than intuition: Complete machining in validated processes.

We all know that nothing can replace the dexterity of an experienced sur gical technician and the precision achieved by manual machining of medical technology products. Such factors as EU traceability regulations, classification in higher risk categories as well as increasing component quantities and complexity in products have made it necessary to switch to validated, documented CNC processes. For high-precision complete machining and maximum reproducible quality, from one part to the next.

Only the best. For your processes, your products.

MEDICAL & PRECISION TECHNOLOGY _

MEDICAL2

Fixed angle rotor for laboratory centrifuge High-strength aluminumSTAMA MT 733 two plus

Dynamic machining centers and individual process solutions

precision+ for added precision

Reproducible quality

Minimum tolerances and highest surface quality

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Precision needs precision. And experience.


PRECISION

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Every idea is extraordinary. Every workpiece a masterpiece.

To turn your ideas into reality exactly as you imagine them, all you need is the right partner. The experts in the Medical & Precision Technology Center of the CHIRON Group recognize the specific and at times, extraordinary requirements of medical and precision technology. They have in-depth expertise and you can rely on them to im plement your requirements in a pro ductive, stable manufacturing process. At the CHIRON, STAMA and FACTORY5 machining centers, combined with customized automation.

Six-sided complete machining

Five-axis simultaneous and complete machining

Intelligent automation for availability 24/7

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A particular appreciation for perfection.


POTENTIAL

Abutment Titanium CHIRON FZ 08 S mill turn precision+

Spinal implantTitanium CHIRON FZ 12 S five axis

Spinal distractorTitanium CHIRON FZ 08 S mill turn precision+

Knee inlayPolyethyleneCHIRON FZ 08 S five axis precision+

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Whether the smallest or largest of medical instruments,implants, abutments, filigree jewelry, components forwatches or precision scales, your product requirements are unique. The same goes for the perfectly targeted manufacturing process. An economic, future-proof complete solution, tailored to quantities and material and implemented with the latest machine technology. You can see this solution live at the CHIRON Group Medical & Precision Technology Center during manufacturing of your product. You can then go into production quickly and re liably, either immediately or after optimization.

No compromising. On precision, process reliability, productivity.

Hip shellTitanium STAMA MT 733

Watch caseStainless steelCHIRON FZ 08 S mill turn precision+

Hip stemTitanium STAMA MT 733

PlateBrassFACTORY5 Micro5

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The process makes all the difference. As do the experts.

A center for precision. With countless benefits.

Benefit from a coherent process

High-precision machining centers for complete solutions to name one. Another is maximum process reliability. Guaran-teed by the expertise at the CHIRON Group Medical & Precision Technology Center. There is a team of specialists with the sole task of transferring your requirements to the best pro duct and appropriately designed manufacturing process.

Particularly noteworthy is the rule that not one workpiece is the same as another, each part presents new challenges. Challenges that the team will address, drawing on experi-ence from many projects. Step by step, they will develop an individual solution with support from the development, application and service departments. Test machining opera-tions, clamping equipment and tool tests are included in the scope of services along with testing of the material behav-ior. This means that the quality of the processes and products can therefore be verified and optimized in the preliminary stages. This ensures reliability, cuts costs and guarantees that your new machining process will run smoothly from the word go.

_ Project request

_ Detailed product analysis

_ Specific requirements

_ Definition of objectives

_ Selection of machine and core system

_ Complexity and costs

_ Scheduling

_ Special tools

_ Clamping equipment

_ Automation

_ Expanding the range of parts

_ Fixture construction

_ Tool pool

_ Application technology

_ Test machining process

ANALYSIS DESIGN DETAILING IMPLEMENTATION

Ronny ElsmannHead of CNC Application Technology for Medical & Precision Technology


CENTER8

Turnkey expertise. From the planning stages through to series production.

Comprehensive process design

Skilled engineering and experienced project management

Validation of statistical process capability

Assurance of target productivity

Customized automation

Production support during the initial phase

Training sessions for optimal use of the manufacturing solution

Tailored services over the entire life

As a user, you can expect a manufacturing solution that is as individual as it is intelligent. A solu-tion that uses the quantity structure and framework conditions to transfer your concrete machining task into a turnkey process specific to your workpiece. To do so, the team from the Medical & Precision Technology Center contributes its expertise for all phases and delivers a production-ready overall solution of machining centers, tools, clamping devices and automation, with perfectly tailored technology modules. Also integrated: Upstream and downstream steps such as material supply and removal, deburring, cleaning, drying and measuring.

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FZ/DZ 08 S five axis precision+FZ 08 S five axisMicro5

The right instruments.Compact, quick, productive.

Whether it’s complex products in medical technology, creative pieces of jewelry, components and parts for watches, for scales: The CHIRON, STAMA and FACTORY5 machining centers and milling-turning centers deliver the required micron-level precision. And much more: All machines reduce machining times, produce the highest surface quality, compress your manufacturing process into the smallest of spaces, conserve resources and manufacture at low cost per unit. Thanks to the modular structure, each machining center can be configured individually to suit your requirements. An automation solution ensures further reduced cycle times with consistently high process reliability.

For precision in every tiny detail.


MACHINE OVERVIEW10

FZ 08 S mill turn precision+ FZ/DZ 12 S five axis MT 733 Series

_ Maximum precision and excellent surface accuracy

_ Multifunctional machining in a single machine

_ Reduced cycle times and high level of autonomy thanks to

six-sided complete machining from the bar

_ Highly dynamic linear direct drives in X, Y and Z axis

_ Direct distance measuring system in all axes

_ Optimum swivel head kinematics with torque direct drive

_ Complete rotation function with turning spindle

Impressive on all points_

Counter spindle for rear-side machining and five-axis simultaneous milling

_ Automatic tool changing with the pick-up method

_ Individual material supply solutions

_ Integrated finished part removal

_ Ergonomic operating and loading concept

_ Service-friendly access to all modules

_ Easy automation

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Micro5

Where small parts require dynamic and high-precision machining, the Micro5 has caused a mini revolution. The FACTORY5 machining center with four or five axes is extremely compact and can be set up very quickly almost anywhere – in the production area or directly in the workplace. The 5 in the name stands for the ideal 5:1 ratio of machine size to workpiece, for five times lower weight and for maximum efficiency: Energy consumption is 50 times lower in comparison to conventional systems. For networked production, the Micro5 can be incorporated into the innovative digital FACTORY5 platform.


FACTORY5 MICRO5

Microprocessing. The smart way.

Bracelet claspStainless steel

DialBrass

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_ Five-axis complete machining

_ High precision and the best surface quality

_ Highly dynamic milling spindle with max. 80,000 rpm

_ Compact dimensions (L x W x H) 1,050 x 665 x 1,800 mm

_ Very low energy consumption

_ Intuitive operation via HMI panel

_ Optional: »Pilot5« for adjusting and controlling

and »Stock5« for automated palletizing solution for high autonomy

Process advantages

Watch plateBrass

Instrument jawStainless steel

1 Bridge

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FZ 08 S five axis

Minimum tolerances of a few μm and top surface quality: You can meet these requirements with the FZ 08 S five axis in stable, economic process. The compact machining center has a two-axis tilt rotary table in BC kinematics with a main-tenance-free torque drive; tools are changed quickly and automatically with the pick-up method. The workpiece is positioned exactly in the center of the swivel axes. This minimizes compensating movements of the linear axes and ensures the required surface quality and precision.

Process stability. And versatility.


CHIRON FZ 08 S FIVE AXIS

PendantGold

Watch plateBrass

Watch bezelsStainless steel

1 Pendant

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_ Five-axis simultaneous and complete machining with

two-axis tilt rotary table with direct measuring system

_ Steel/mineral-cast machine bed

_ High rigidity and thermal stability

_ Six-way energy supply for clamping equipment on the face plate

_ Fourth axis with swivel range up to +/– 100° (BC) or +/– 120° (AC)

_ Fifth axis with maintenance-free torque drive or optionally

with turning spindle with max. 6,500 rpm

_ Highly dynamic milling spindle, 30,000 to 54,000 rpm

with short run-up times

_ Zero point clamping systems integrable

Process advantages

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FZ/DZ 08 S five axis precision+


CHIRON FZ/DZ 08 S FIVE AXIS PRECISION+

Delicate machining. With a strong performance.

Bone plateTitanium

Scissor partsStainless steel

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Shiny surfaces, finest structures, fittings and geometries with minimum tolerances: The precision+ machining centers for the smallest CHIRON series 08 are as versatile as your manufacturing tasks. Both models can be set up quickly and are easy to operate, and manufacturing processes provide process stability and high dynamics. Production is more efficient and therefore more sus-tainable if the twin-spindle DZ 08 S five axis precision+ is used: With reduced requirements for space, energy and investment costs.

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two-axis tilt rotary table

_ High dynamics and reliably high performance



_ Thermostable machine concept thanks to water-cooled drives

_ Linear direct drive in X, Y, Z axis

_ DZ 08 five axis precision+ for doubled productivity and

significantly reduced energy usage

_ Twin-spindle machining center with spindle clearance of 200 mm

_ Loading and unloading of the tool magazine during

machine operation

1 Knee joint implant

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Process advantages

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FZ 08 S mill turn precision+

Whether you want to manufacture patient-specific implants in batch size 1, or small or medium-sized runs of workpieces: The CHIRON FZ 08 S mill turn precision+ combines speed and precision for the complete machining of all six sides in one compact machine layout. The swivel head, turning spindle and counter spindle permit a variety of machinings in one integrated process. Like all machining centers, the FZ 08 S mill turn precision+ has a modular design and can be configured in accordance with your r equirements.


CHIRON FZ 08 S MILL TURN PRECISION+

Complete machining of all six sides. In the smallest of spaces.

Watch caseStainless steel

Bone plateTitanium

Endoscopy component Stainless steel

Spinal distractorTitanium

Angle piece, dental drillStainless steel

Bracelet linkStainless steel

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_ Multifunctional machining in a single machine

_ Short cycle times and high level of autonomy thanks to

six-sided complete machining

_ Complete rotation function with turning spindle



_ Thermostable machine concept thanks to water-cooled drives

_ Linear direct drive in X, Y, Z axis

_ Counter spindle for rear-side machining and five-axis

simultaneous milling

_ Individual material feed via bar loader, bar loading magazine

or robot

_ Loading and unloading of the tool magazine during

machine operation

_ Optionally with tool breakage detection, almost during

machine operation1

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1 Watch case2 Florian Hiltmair | stock.adobe.com3 Abutment

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Process advantages

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FZ/DZ 12 S five axis

So you want synchronized production quality at low cost per unit? The machining centers for the CHIRON series 12 S five axis combine these stipulations and are ranked the best in their class in terms of speed, compact design and versatility. Using the proven travel column design of the FZ 12 S five axis, workpieces with high surface quality can be manufactured in a clamping arrangement. The DZ 12 S five axis with two-axis tilt rotary table and two face plates performs five-axis simultaneous operations using high-performance control options.


CHIRON FZ/DZ 12 S FIVE AXIS

Highly efficient. And multifunctional.

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two-axis tilt rotary table with direct measuring system

_ Six-way energy supply for clamping equipment on the face plate

_ Fourth axis with swivel range up to +/– 120°, fifth axis with

maintenance-free torque drive up to 1,000 rpm for turning

_ Automatic tool changing with the pick-up method (from 0.9 s)

for providing up to 128 tools

_ DZ 12 S five axis for doubled productivity and significantly

reduced energy usage

_ Twin-spindle machining center with spindle clearance of 250 mm

Micro needle holderStainless steel

Knee jointKobalt-Chrom

Knee prosthesisAluminum

Bone punchStainless steel

1 Scissor part

Process advantages

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MT 733

In a world of first part = good part, the aim here is to achieve process stability so as to further reduce batch sizes and thereby ensure that the first part to be produced is always correctly dimensioned. This requirement is becoming increasingly important, especially where complex and expensive components, such as those for centrifuges and precision scales, take a long time to machine. Stable and precise complete machining in one set-up with high process reliability and quality – this is where the MT 733 series comes into its own.

From blank to finished part.With the first part = good part strategy.

System body for precision scales Aluminium


STAMA MT 733

Vessel for laboratory centrifugeHigh-strength aluminum

1 Tank adapter for anesthesia device

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_ Flexible in series production, productive from batch size 1

_ In one set-up, complete machining of all six sides

_ High-performance five-axis simultaneous milling and

B-axis turning

_ Integrated automation for bar material with dia. of 80 / 102 mm,

L = 10 – 250 mm and chuck parts with dia. up to 250 mm

_ Outstanding thermal, static and dynamic stability for high-

precision complete machining, also of hard-to-machine materials

_ Complete freedom in the selection and sequence of milling

and turning operations

Process advantages

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More of everything: Production time, performance, flexibility.

Integrated automation in the smallest of spaces: Unit comprising FZ 12 S five axis and VariocellUno

Intelligent automation no matter what Every CHIRON Group automation solution merges consis-tently high manufacturing quality, low unit costs, short run-up times and flexibility for a wide range of tasks in an optimum process.

Integrated and cost-effective: VariocellUnoThe VariocellUno transforms your machining center into a highly-productive, autonomous manufacturing unit. Handling robots, workpiece stores and exchange equip-ment for loading and unloading during machine operation are incorporated into the machine. Extra stations can be added to the VariocellUno according to the application.

Flexible and individually configurable: VariocellSystem Handling systems, gantry or articulated arm loaders, work-piece stores for blanks and finished parts, pallet stores, feeding or discharging equipment or peripheral units for cleaning, identification, testing or measuring: Each VariocellSystem automation solution is as individual as your requirements. And always as autonomous and productive as possible.

Autonomous and intelligent: Stock5Handling robots, workpiece stores, pallet changers: The Stock5 automation components significantly increase the autonomy of the Micro5 machining center – by up to 40 hours.


AUTOMATION24

_ High degree of utilization

_ High storage capacity

_ Replacement of blanks and finished-part pallets

during machine operation

_ Simple set-up and commissioning

_ Easy to operate and program

_ Integrated measuring part discharge (e.g. SPC parts)

_ Unrestricted access to the working area for

manual operation

_ Robot can be used for additional tasks

_ Optional: Double gripper for fast workpiece changes

and extra stations for in-process measuring, turning, labeling

Advantages with VariocellUno

FZ 08 S five axis with pallet stores

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CHIRON GROUP SOFTWARE AND SERVICES

ConditionLine

DataLine

ProcessLine

23,5 °

23,5 °

PROGRAMMING

SHOP FLOOR

CHIRON Group

MAINTENANCE

MACHINING CENTER

Digital systems and services. With real added value.

Automatic condition monitoring

Integrated machine and process diagnostics

Machining simulated and optimized in advance

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SmartLine

SmartLine stands for a modular software portfolio – deve-loped with extensive expertise in mechanical engineering. Designed for perfect interaction with CHIRON and STAMA machining centers. Whether for monitoring your machinery, checking condition or preventing collisions, the individual interconnecting and scalable modules complement the CHIRON Group product program and form the basis for SmartServices.

Preventive machine protection in all operating modes

Remote diagnosis and remote maintenance

Reliable and intuitive operation

The digital services from the CHIRON Group Service are tailored perfectly to the three phases of the machine life cycle. Wherever your machines are in the world, Smart-Services are always on-hand to help you convert the po tential of your manufacturing processes into increased profitability. With their modular design, SmartServices can be configured to suit your exact requirements.

EfficiencyServices enable optimized reactive maintenance with, for example, guaranteed response times, spare parts deliveries and service calls the next working day. ConditionServices focus on maintenance management that is precisely tailored to your production process, with ser-vices such as the recording and visualization of condition data, regular reporting and recommended courses of action. ProductivityServices ensure greater overall performance by analyzing all areas involved in the manufacturing process.

SmartServices

ProtectLine

RemoteLine

TouchLine

23,5 °

23,5 °

PROGRAMMING

SHOP FLOOR

CHIRON Group

MAINTENANCE

MACHINING CENTER

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CHIRON Group SEKreuzstraße 7578532 TuttlingenGermany

FRANCE Villeneuve-la-GarenneITALY Rodano MillepiniTURKEY IstanbulPOLAND Paniówki CZECH REPUBLIC Brno

CHIRON Group R&D, Production, Sales & Service CHIRON Group Sales & Service International

Brands of the CHIRON Group

USA PlymouthCHINA BeijingINDIA BangaloreMEXICO Querétaro

GERMANY Tuttlingen, Neuhausen SchlierbachSWITZERLAND Isérables, VS

USA Charlotte, NCCHINA Taicang

The CHIRON Group is a global company specializing in CNC vertical milling and mill-turn machining centers, as well as turnkey manufacturing solutions. The Group has a global presence, with production and development sites, sales and service subsidiaries, and sales agencies worldwide.

www.chiron-group.com

01.21 – 1.0 – EN – STB – BD – Subject to technical modifications

Medical & Precision Technology - CHIRON

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