mcr ALPE ENG 2014 2 czesc 1 - Mercor Doors Fire protection systems Mercor Doors, part of ASSA ABLOY...

mcr ALPE

steel fire doors

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1Fire protection systems

TABLE OF CONTENT

Introduction, general presentation of steel fire and non-fire resistant doors mcr ALPE

I. Steel hinged doors mcr ALPE non-fire resistant

II. Steel hinged doors mcr ALPE fire resistant EI230

III. Steel hinged doors mcr ALPE fire resistant EI260/EI130

IV. Steel hinged doors mcr ALPE fire resistant EI2120/EI160

V. Steel hinged doors mcr ALPE variant: with stainless 3D adjusted hinges

VI. Technical data sheet

Certificates

3

7

21

35

49

63

77

135


Mercor Doors, part of ASSA ABLOY Group, is a

leading manufacturer of security fire resistant

and non-fire resistant doors and fixed screens,

sliding gates and fire curtains in Poland.

Our products are customised and certified according to European standards, and are designed to ensure people’s security, safety and convenience in residential and commercial buildings. ASSA ABLOY Mercor Doors offers products that meet both safety and design requirements.

ASSA ABLOY MERCOR DOORS

PUSH

TO OPEN


STEEL FIRE AND NON-FIRE RESISTANT DOORS mcr ALPE

Standard equipment:

Door leaf made of steel sheet 0.8 mm pre-coated RAL 7035 Door core made of rockwool Corner frame Mortise DIN latch and deadbolt lock Double PVC handle set European cylinder Steel welded hinges Safety pin Rubber gasket Intumescent gasket (in fire doors) Flush bolt in passive leaf in double leaf doors

Ancillary and optional equipment:

Handle sets of aluminum and stainless steel Additional welded-in hinges

Stainless steel hinges Anti-panic locks and push bars (choice of assortment) Electric locks and frame mounted electric strikes Magnetic contacts Door leaf made of 1.25 mm, 1.5 mm, 2 mm sheets Door leaf pre-coated in RAL: 5010, 9002, 9006, 9010, 9016, 9007 Powder coating in any RAL colour Ventilation grills, fire and non-fire resistant Round and rectangular glazings Stainless steel protective kick plates Anti-rain cap and bottom sealing (threshold, automatic drop down seal) for external doors


STEEL FIRE AND NON-FIRE RESISTANT DOORS mcr ALPE

Types of frames

STAINLESS STEEL HANDLES - OPTIONS

PRE - COATED STEEL

CORNER FRAME INTERNAL FRAME EMBRACING FRAME

KLS001

KLS006

KLS002 KLT004

KLG001 KLT001

STANDARD–7035 9002 9016 9010 9006 5010

Please mind: RAL prints presented herewith are only indicative, may not be identical with those on doors

RUBBER GASKET

INTUMESCENT GASKET

CORNER FRAME

DOOR LEAF

RUBBER GASKET

INTUMESCENT GASKET

INTERNAL FRAME

DOOR LEAF

RUBBER GASKET

INTUMESCENT GASKET

EMBRACING FRAME

DOOR LEAF


I. STEEL HINGED DOORSmcr ALPE non-fire resistant

EMERGENCYEXIT


mcr ALPE, single leaf HINGED DOORS NON-FIRE RESISTANTCORNER DOOR FRAME (STANDARD)

1.1. General characteristics.

The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of high-density mineral wool glued into two shaped steel sheets of 0.8 mm, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges, one of which is spring-wound for automatic door closing. Doors are manufactured tailor-made to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process.

The STANDARD door model is equipped with:• Mortise latch and dead bolt lock (DIN)• Handle set made of grey or black PVC • Standard European cylinder • Anti-burglary pin on hinges’ side• Door closer reinforcement on hinges’ side• Rubber gasket• Temporary installation bar in the bottom part

On customer’s request, the door may be equipped with various accessories and ancillary equipment: • Door handle made of stainless steel or aluminium

• 3D hinges made of stainless steel• Door closer • Anti-panic lock • Electric strike• Electric lock• Ventilation grill• Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016

• Door leaf sheet thickness range from 0.6 to 1.5 mm

• Powder coating - all RAL colours• Kit for external door: anti-rain cap + automatic threshold seal or threshold

• Square, rectangular or round glazing (vision panel)

• Door viewer• Kick plate made of stainless steel • Installation brackets for on-wall installation

• Position signalling contact (magnetic contact)

1.2. Door frame.

As standard, the door is equipped with corner frame. The frame is made of profiled and zinc plated steel 1.5 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included.Non-standard frame sizes are made of 1.8 mm steel.

For minimum and maximum door dimensions - see p. 135-138 (certificates).

Temperature coefficient Ud = 1.4 W/m2 K(PN-EN 14351-1+A1:2010)

Maximum acoustic insulation Rw = 32 dB (automatic drop down seal is mandatory)


* non-fire resistant doors do not include intumescent gasket** see datasheet CUT-OUTS IN CONCRETE WALL

STEEL DOORS mcr ALPE, SINGLE LEAF non-fire resistant and EI230CORNER FRAME (STANDARD), WELDED HINGES (STANDARD)


mcr ALPE, double leaf HINGED DOORS NON-FIRE RESISTANTCORNER DOOR FRAME (STANDARD)


The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of high-density mineral wool glued into two shaped steel sheets of 0.8 mm, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges per door leaf, one of which is spring-wound for automatic door closing. Doors are manufactured tailor-made to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process.

The STANDARD door model is equipped with:• Mortise latch and dead bolt lock (DIN)• Handle set made of grey or black PVC • Standard European cylinder • Flush bolt on passive leaf• Anti-burglary pin on hinges’ side• Door closer reinforcement on hinges’ side• Rubber gasket• Temporary installation bar in the bottom part

On customer’s request, the door may be equipped with various accessories and ancillary equipment:• Door handle made of stainless steel or aluminium

• 3D hinges made of stainless steel• Door closer • Anti-panic lock • Electric strike• Electric lock• Ventilation grill

• Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016






1.2. Door frame.

As standard, the door is equipped with corner frame. The frame is made of profiled and zinc plated steel 1.5 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included.Non-standard frames sizes are made of 1.8 mm steel.


Temperature coefficient Ud = 1.4 W/m² K(PN-EN 14351-1+A1:2010)

Maximum acoustic insulation Rw = 27 dB (automatic threshold seal is mandatory)



STEEL DOORS mcr ALPE, DOUBLE LEAF non-fire resistant and EI230CORNER FRAME (STANDARD), WELDED HINGES (STANDARD)


mcr ALPE single leaf HINGED DOORS NON-FIRE RESISTANTINTERNAL DOOR FRAME


The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of high-density mineral wool glued into 0.8 metal door leaves sheets, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges, one of which is spring-wound for automatic door closing. Doors are manufactured tailor-made to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process.









1.2. Door frame.

The door may be equipped with an INTERNAL type of frame. The frame is made of profiled and zinc plated steel 1.5 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included.Non-standard frame sizes are made of 1.8 mm steel.





* non-fire resistant doors do not include intumescent gasket

STEEL DOORS mcr ALPE, SINGLE LEAF non-fire resistant and EI230INTERNAL FRAME, WELDED HINGES (STANDARD)


mcr ALPE double leaf HINGED DOORS NON-FIRE RESISTANTINTERNAL DOOR FRAME


The production of non-fire resistant hinged doors mcr ALPE is based on a CNC technology of door leaves integration by means of bending and riveting. This method ensures considerable resistance to corrosion as well as a perfect door leaf surface finish. The core of the door leaf is composed of high-density mineral wool glued into 0.8 metal door leaves sheets, with RAL 7035 finish standard. The door leaf thickness is 54 mm, weight 24 kg/m². In standard doors’ range there are two hinges, one of which is spring-wound for automatic door closing. Doors are manufactured tailor-made to customer’s order. For transport and assembling works, the doors are protected by a plastic film which is laid onto door surface just at the end of production process.









1.2. Door frame.

The door may be equipped with an INTERNAL type of frame. The frame is made of profiled and zinc plated steel 1.5 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included.Non-standard frame sizes are made of 1.8 mm steel.





* non-fire resistant doors do not include intumescent gasket

STEEL DOORS mcr ALPE, DOUBLE LEAF non-fire resistant and EI230INTERNAL FRAME, WELDED HINGES (STANDARD)


mcr ALPE single leaf HINGED DOORS NON-FIRE RESISTANTEMBRACING DOOR FRAME



The STANDARD door model is equipped with:

• Mortise latch and dead bolt lock (DIN)• Handle set made of grey or black PVC • Standard European cylinder • Anti-burglary pin on hinges’ side• Door closer reinforcement on hinges’ side• Rubber gasket• Temporary installation bar in the bottom part


• 3D hinges made of stainless steel• Door closer • Anti-panic lock • Electric strike • Electric lock • Ventilation grill• Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016






1.2. Door frame.

The door may be equipped with an EMBRACING type of frame (wrap–around frame) which overlaps the wall. The frame is made of profiled and zinc plated steel 1.8 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included.






STEEL DOORS mcr ALPE, SINGLE LEAF non-fire resistant and EI230EMBRACING FRAME, WELDED HINGES (STANDARD)


mcr ALPE double leaf HINGED DOORS NON-FIRE RESISTANTEMBRACING DOOR FRAME



The STANDARD door model is equipped with:• Mortise latch and dead bolt lock (DIN)• Handle set made of grey or black PVC • Standard European cylinder • Flush bolt on passive leaf• Anti-burglary pin on hinges’ side• Door closer reinforcement on hinges’ side• Rubber gasket• Temporary installation bar in the bottom part


• 3D hinges made of stainless steel• Door closer • Anti-panic lock • Electric strike • Electric lock • Ventilation grill• Pre-coated metal sheets: RAL 5010, 9002, 9006, 9010, 9016


• Powder coating - all RAL colours• Kit for external door: anti–rain cap + automatic threshold seal or threshold


• Door viewer• Kick plate made of stainless steel • Installation brackets for on-wall installation• Position signalling contact (magnetic contact)

1.2. Door frame.

The door may be equipped with an EMBRACING-type of frame (wrap–around frame) which overlaps the wall. The frame is made of profiled and zinc plated steel 1.8 mm thick and coated with the same RAL colour as the door leaf. Rubber gasket is included.






STEEL DOORS mcr ALPE, DOUBLE LEAF non-fire resistant and EI230EMBRACING FRAME, WELDED HINGES (STANDARD)

mcr ALPE ENG 2014 2 czesc 1 - Mercor Doors Fire protection systems Mercor Doors, part of ASSA ABLOY...

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