Maxx metal foundry presentation
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Transcript of Maxx metal foundry presentation
Works :25th Mile Stone,Mathura Road, Kelley-Khandawali Road,
Faridabad -121004 (Haryana) India.
Tel.+ 91-9899012476/129 2307044,Fax + 91 129 2307408 ,
E mail: [email protected] , URL – www.maxxmetal.in
WELCOME BYMaxx Metal Pvt. Ltd.
Maxx Metal Pvt. Ltd.
LOCATION
Maxx Metal Pvt. Ltd.
Our Company was established in the year 1989 for manufacturing of different grades of
Alloy Steels&Iron having state of the art plant. The plant is located in a very well
developed Industrial Area Faridabad and is situated on Delhi – Agra High Way around
30 kms. From Delhi.
As a part of our expansion programme the Company has installed all the required Plant
& Machineries and necessary facilities for the manufacture of Alloy Steel,S G IRON/cast
iron Castings in the weight range 10Kg - 10MT & max. size 6mtrx3mtrx2mtr in
proof as well as in finish M/C condition for
POWER,CEMENT,SUGAR,MINING&MINERAL,STEEL,M/C TOOL,STAMPING
TOOL&DIE & GENRAL ENGG.
The plant is well equipped with all the required modern facilities and is being run by the
team of professional and technical experts having wide experience in the Steel Industry.
The Casting division is being headed by Mr.Manoj Sharma with the team of experts in
the field of Casting having experience of more than 20 years in different plants and also
experience of handling different type of critical castings.
SAVE TREES
Maxx Metal Pvt. Ltd.
Fiscal Year
2011-12 : 13.73 Cr.
2012-13 : 12.76 Cr.
2013-14 : 14.50 Cr.
TOTAL AREA - 5.5 ACRES
COVERED AREA- 15000 SQ. MTRS.
TURNOVER
PLANT CAPABILITIESPRODUCTION CAPACITY 600 MT PER MONTH
SINGLE PIECE MAX. CASTING WEIGHT – 10 MT
MAX. SIZE OF THE CASTING 6000X3000X2000
MM
IN AS CAST , PROOF AS WELL AS IN FINISH M/C
CONDITION
Maxx Metal Pvt. Ltd.
Maxx Metal Pvt. Ltd.
MELTING
SHOPELECTROTHERME MAKE DOUBLE
CRUCIBLE INDUCTION FURNACE
CAPACITY 7 MT EACH,
INDUTOTHERME MAKE INDUCTION
FURNACE CAPACITY 1.0 MT
IMMERSION PYROMETER FOR TEMP.
CONTROL ,
WE USE VERY LOW S & P CLEAN
STAMPING SCRAP WITH TRAMP
ELEMENT IN TRACES & ARGON
PURGING WHICH WILL HELP US IN
ACHIEVING VERY GOOD PHYSICAL &
METTALURGICAL PROPERTIES WITH
INDUCTION FURNACE
PYROMETER
Maxx Metal Pvt. Ltd.
PATTERN
SHOPWELL EQUIPED PATTERN SHOP
FOR THERMOCOLE PATTERN
(FULL MOULD PROCESS).
IN ADDITION TO THIS NEAR BY
IN FARIDABAD THERE ARE
VERY REPUTED
WOODEN/METTALIC PATTERN
MAKERS HAVING CNC FACILITY
ALSO.
OFFLOADED PATTERNS ARE
MADE AS PER OUR
METHODING UNDER OUR
TECHNICAL GUIDANCE &
Maxx Metal Pvt. Ltd.
MOULDING SHOPAREA – 30,000 SQ. FEET
THREE NOS.CONTINOUS SAND MIXTURE 20
MT PER HOUR CAPACITY
ALPHA SET PROCESS
SODIUM SILICATE- CO2 PROCESS
PNEUMATIC RAMMERS
SAND DRIER
MECHANICAL MULLERS–THRRE 500KG,TWO
300KG, ONE 100KG.
MOULD HEATERS
SAND RECLAMATION PLANT
CONTINOUS SAND
MIXTURES
HOPPERS FOR SILICA
SAND
MOULDING SHOP
Maxx Metal Pvt. Ltd.
FETTELING SHOP AREA – 30,000 SQ. FEET
KNOCK – OUT M/C ,
1200 AMP. GOUGING RECTIFIRE ,
400 AMP. WELDING RECTIFIRES ,
OVENES FOR WELDING RODS ,
PNEUMATIC CHIPPERS ,
SWING FRAME GRINDERS ,
FLEXIBLE SHAFT GRINDERS ,
ANGLE GRINDERS ,
MARKING TABLE ,
SHOT BLASTING M/C
5000X5000X3000 MM
FETTLING
SHOP
SHOT BLASTING
M/C
HEAT -
TREATMENT BOGIE HEARTH FURNACE–
6000X3000X2000mm
QUENCHING FURNACE –
3000X2500X2000 mm WATER QUENCHING TANK -
9000X6000X3000 mm(water -
quenching time within25
seconds)
BOTH WITH COMPUTER
AIDED DIGITAL DATA
Maxx Metal Pvt. Ltd.
BOGIE HEARTH FURNACE
QUENCHING
FURNACE
________________________________Maxx Metal Pvt. Ltd.
TESTING FACILITIES- Spectrometer(Metavision) – 20 elements
- Fully equipped wet Analysis Chemical Lab
for Ferro Alloys, Ferrous /Non Ferrous
Analysis,incoming material testing
- Universal Tensile testing machine(60 MT)
- Izod cum Charpy Impact Testing M/C
-Brinnel Hardness Tester
-Profile Projector
-BARC approved Ir-192 storage area
UTM
HARDNESS
IMPACT
SPECTROCHEMIC
AL LAB PROFILE
PROJECTOR
-Ultrasonic flaw detector (Digital)
- Magnetic Particle testing 1500Amp.machine with UV
Lamp For Wet Flourocent (PROD & YOKE TYPE)
-Dye Penetrant Test KIT
- DIGITAL Portable Hardness Tester
- Marking Table 2.5 mtr. X 4 mtr.-Measuring Instruments- METTELURGICAL MICROSCOPE WITH IMAGE
ANALYSER,PORTABLE MICROSCOPE
-Immersion Pyrometer Temperature Recorder
- METHODING SIMULATION SOFTWARE
- DIGITAL DATA LOGGER FOR HEAT-TREATMENT
GRAPH
- FULLY EQUIPED SAND TESTING LAB
Maxx Metal Pvt. Ltd.
MICROSCOPE WITH IMAGE
ANALYSER
SAND TESTING LAB
SIMULATION
MPI M/C UT M/C
SSL Maxx Metal Pvt. Ltd.
M/C SHOP AREA 15,000 SQ. FEET
THREE NOS. PLANNER WITH
MILLING ATTACHMENT WE HAVE
EXPANSION PLAN FOR M/C SHOP.
D.G. SETS - 380 KVA & 125 KVA
AIR COMPRESSIORS – ONE NO.
500 CFM ATLAS COPCO MAKE,
TWO NOS. 120 CFM EACH
CHICAGO PNEUMATICS MAKE
AIR
COMPRESSO
RS
D G SETS
PLANOMILLER
SOME OF OUR VALUED CUSTOMERS
Maxx Metal Pvt. Ltd.
JBM AUTO LTD. (ANCILLARY OF MARUTI UDYOG LTD.) FARIDABAD & GURGAON
SKH TECHNOLOGIES (KRISHNA MARUTI) IMT MANESAR
THE PRINTER HOUSE (P) LTD. (LEADING MANUFACTURER OF PRINTING MACHINES) FARIDABAD
BHP INFRASTRUCTURE (P) LTD. (CRUSHER MANUFACTURERS) FARIDABAD
HUMBOLDT WEDAG INDIA (P) LTD. (ENGAGED IN OIL EXTRACTION, GAS,
MINING INDUSTRY) FARIDABAD
SWAM PNEUMATICS (P) LTD. (LEADING MANUFACTURER OF PNEUMATIC BLOWERS) NOIDA
MICROMATIC GRINDING TECHNOLOGIES LTD. (LEADING MANUFACTURER
OF GRINDING MACHINES) GHAZIABAD
KAUSHICO MACHINE TOOLS (P) LTD. (LEADING MANUFACTURER OF POWER PRESSES) FARIDABAD
PREMIER LTD. (CNC MACHINES MANUFACTURER, RECENTLY LAUNCHED SUV RIO CAR IN PUNE)
ITL INDUSTRIES LTD. (LEADING MANUFACTURING OF BAND SAWS, TUBE MILLS) INDORE
NAGATA INDIA (P) LTD. IMT MANESAR
MUNJAL AUTO LTD. MANESAR
INDO TOOLINGS (P) LTD. INDORE (JOINT VENTUTRE OF JBM & SANDHAR GROUP)
RASANDIK ENGG. INDUSTRIES INDIA LTD. SOHNA
MICRO TURNERS (BAWAL, PANCHKULA)
SHIV TOOLS IND. (P) LTD. (FARIDABAD)
H-ONE INDIA LTD. (GREATER NOIDA)
SONALIKA TRACTERS (INTERNATIONAL TRACTORS LIMITED) HOSHIYARPUR(PUNJAB)
OMAX AUTOS LTD. (MANESAR GURGAON)
MARUTI
Maxx Metal Pvt. Ltd.
SOME OF CASTINGS MANUFACTURED
BY US
Maxx Metal Pvt. Ltd.
SOME OF CASTINGS MANUFACTURED
BY US
Maxx Metal Pvt. Ltd.
SOME OF CASTINGS MANUFACTURED
BY US
LIST OF APPROVED
WPS AA19511
AA19521
IS1030
IS2708
IS2644
ASTM A743 -CA 6 NM
GS 42 Cr Mo4
GS 34 CrMo4
ASTM A 216 Gr. WCB
MPI of welding
plate
UT of welding
plate
HARDNESS
SURVEYTENSILE
SPECIMEN
Maxx Metal Pvt. Ltd.
Welding plate
GRADE MANUFACTURED
STEEL ALLOY
STEEL
STAINLESS
STEEL
S G IRON GREY
IRON
HADFIELD
Mn-STEEL
Maxx Metal Pvt. Ltd.
Maxx Metal Pvt. Ltd.
CERTIFICATION
THANK YOU
FOR CO-OPERATION