Materials Science & TechnologyConference and Exhibition 2011

(MS&T 11)

Columbus, Ohio, USA

16-20 October 2011

Volume 2 of 2

ISBN: 978-1-61839-261-9

Measurements and Modeling of Advanced Automotive and Structural Materials at

Intermediate and High Strain Rates

Symposium Organizer: Steven P. Mates

Intermediate-to-High-Rate Measurement TechniquesEfficient Energy Absorbing Element for Crashworthiness Applications in Quasi. Static and Impact

Loading 833

R. Muralikannan, S. Gowthama, and R. Velmurugan

Intermediate-to-High-Rate Modeling andMeasurement

The Strain Rate Effect on Tensile Properties and Fracture Strain of Advanced High Strength Steels 841

G Huang, B. Yan, H. Zhu, andJ. Chintamani

Periodic Cellular Materials: Current Status and Recent ProgressSymposium Organizer: David Alexander

Gasarites, Foams, and Other Materials

Fabrication of Porous Materials with Ordered Crystal-Porous Structure by Gas-Eutectic Solidification 853

L. Boyko

Poster Session

Effects of Addition of SiC and TiB2 Particles on Structural and Mechanical Properties of PM Al-Si

Foams 859

M. Seifi, Y. Tabatabaei, S. Mirbagheri, and R. Tafteh

-uctural Characterization of Open-Cell Aluminum Foams by a Sintering-Dissolution Process 867

C. Leon-Patino, E. Aguilar-Reyes, J. Tapia-Sanchez, andM. Monje-Garcia

Shape Memory AlloysSymposium Organizer: Mohammad Elahinia

AdvancedAlloysEffect of Atomic Ordering on the Magnetic Behavior of Co2NiGa Alloys 876

N. Singh andR. Arroyave

Alloy BehaviorDevelopment of Simulation Tools for Analysing the Actuation of Smart Materials 884

V. Msomi, K. Sanusi, G. Oliver, and O. Philander

Alloy Development andBehaviorTransverse Load Capacity at Mid-Span of Heat-Treated Nitinol and Finite Element Predictions.., 890

W. Anderson, M. Elahinia, andA. Eshghinejad

Structural Materials for Aerospace and Defense: Challenges and ProspectsSymposium Organizer: Roumiana Petrova

Aluminum and Titanium AlloysDamage Study in an AA 2024 T3 Panel Subjected to Explosive Loading 902

T. Sano, C. Fountzoulas, C. Yen, C. Chen, and M. Nansteel

A Study of the Effects of Minor Alloying Compositions on the Precipitation Hardening of Some

Aluminum Alloys 910

A. Badmos and A. Odeshi

Microstructure and Corrosion Investigation of a Friction Stir Weld of AA 5083 HI 16 Before and After

Diode Laser Surface Treatment 916

S. Kalita and B. Waldera

Composites and NanocompositesCast AZ91D/TiBi Nanocomposites with an Automatic Nanoparticle-Feeding System 924

H. Choi, Y. Sun, B. Slater, andX. Li

Methods ofProcessing andProperties ofAlloysEvaluation of Alternate Manufacturing Methods 932

J. Frederick and J. Tirpak

Mechanical and Functional Properties of Gas-Eutectic Materials 940

L. Boyko

Processing-Mechanical Property Relationships in Direct Digitally Manufactured Polycarbonate 947C. Park, L. Brewer, Y. Kwon, R. Panholzer, andD. Sakoda

Nickel-Based andNew AlloysStudy of Precipitated Phases in an Fe-Ni-Co Base Superalloy 955

G. Gonzalez, F. Gonzalez, M. Guerrero, M. De la Garza, and Y. Houbaert

Poster Session

Characteristics ofAlojCoCrFeNiC* High Entropy Alloys 963

C. Lee and T. Shun

High Temperature Creep Behavior of Superalloy Inconel 718 after Double Aging 971

K. Candioto, F. Caliari, D. Reis, A. Couto, C. Moura-Neto, and C. Nunes

Wear Behavior of Al-Si / SiCp Metal Matrix Composites 976

M. Abbas

Characteristics of High Modulus Composite Material for Aerospace Design 986

H. Lee

Titanium Processing and ApplicationsSymposium Organizer: Rodney Boyer

Session I

A Novel Approach for Fabrication of a Titanium Aerospace Structure by Friction Stir Welding 992

A. Well, J. Marshall, L. Luick, B. Jasthi, and M. West

Composite Titanium Powder Coated with Carbon Black Particles Using Wasted Black Ink and

Mechanical Properties of Its Extruded Material 1002

T. Mimoto, N. Nakanishi, T. Threrujirapapong, J, Umeda, andK. Kondoh

Static and Fatigue Performance of Friction Stir Welded Titanium I-Beams 1010

R. Sharma, D. Fick, M. West, andB. Jasthi

Investigations ofDiffusion between Tool and Work Piece during High-Speed Milling of Ti6A14V with

Fine Grain PCD Tools 1018

G. Oosthuizen and G. Akdogan

Poster Session

Influence ofPlasma Species on the Surface Properties of Titanium Treated Thermochemically by Plasma

N2-Ar-02 1026

D. Braz, J. Barbosa, J. Vitoriano, T. Medeiros, A. Nascimento Neto, and C. Alves Junior

Materials-Environment Interactions

Advanced Protective Coatings for Refractory Metals and AlloysSymposium Organizers: Ridwan Sakidja and Brian Cockeram

Strategies, Synthesis andPerformance ofSilicide CoatingsFormation of MoSi2 and Al Doped MoSi2 Coatings on Molybdenum Base TZM Alloy 1034

S. Majumdar

Recent Development in Oxidation Resistant Refractory MetalAlloys, Composites and

Protective Coating Materials I

Thermal Cycling Behavior of Gd2Zr207 Based Thermal Barrier Coatings 1046

L. Wang, S. Nandikolla, M. Habibi, P. Mensah, R. Diwan, and S. Guo

Recent Development in Oxidation Resistant Refractory Metal Alloys, Composites and

Protective Coating Materials II

Water Vapor Effects on the Volatility of Borides, Silicides and Aluminides for Refractory Alloy Coatings 1054

E. Opila

Strategies, Synthesis and Performance ofSilicide CoatingsHigh Temperature Oxidation Resistant Mo-Si-B Alloys and Coatings 1068

J. Perepezko andR. Sakidja

Deposition of Silicide Based Protective Coatings on C-103 Niobium Alloy with Different Surface

Microstructures 1078

K. Wang, J. Liang, L. Wang, S. Guo, and S. Yang

Corrosion Protection Through Metallic and Non-Metallic CoatingsSymposium Organizers: Narasi Sridhar and Rudolph Buchheit

Mechanisms andEvaluation

Insight in the Corrosion Mechanism and Designing of Corrosion Protection Coatings for the Replacementof Hexavalent Chromium-Based Surface Treatments for Mg-Y-RE-Zr Alloy 1086

H. Ardelean, A. Seyeux, S. Zanna, andF. Prima

Cr Based Alloy Cr-Y Oxidation Study from First Principles Molecular Dynamics Simulation 1098

L. Zhao, S. Yang, E. Khosravi, and S. Guo

Study on High Temperature Oxidation ofY Doped Nb2AlC (MAX Phase) From Ab Initio Molecular

Dynamics Simulation Initio Molecular Dynamics Simulation 1103

S. Yang, L. Zhao, E. Khosravi, K. Wang, and S. Guo

Metallic and Refractory CoatingsOxidation of Iron-Aluminide Coatings Produced on NF616 Ferritic andNF709 Austenitic Stainless Steels 1108

P. Calhoun, R. Sakidja, and J. Perepezko

Investigation of Hot Corrosion Behavior of APS YSZ and Gd2Zr207+YSZ Composite Thermal Barrier

Coatings in Na2S04+V;05 at 1050°C 1115

M Habibi, L. Wang, and S, Guo

An Overview of Hot Corrosion in Waste to Energy Boiler Environment and Its Remedies 1125

S. Kalsi, T. Sidhu, and H. Singh

Electroless Ni-P and Ni-P-AL03 Nanocomposite Coatings and Their Corrosion and Wear Resistance 1135

A. Singh andA. Parashar

Comparative Study of Aluminide Coatings on Mild Steel by Different Aluminizing Techniques 1143

G. Avasthi, M. Mehta, D. Avtani, N. Jamnapara, G. Gupta, N. Chauhan, and G. Jhala

Introduction to Tantalum-Surface Alloy Technology and Review ofPerformance in High-TemperatureAcid Environments 1152

B. Chambers andD. Gambale

Characterization of Copper Coatings on ASTM B221 Alloy by Low Pressure Cold Spray Process 1162T. Goyal, T. Sidhu, R. Walia, andH. Sidhu

Polymeric and Conversion CoatingsSimulations Guided Design of Anti-Corrosion Coatings for Al Alloys by Selective Targeting of

Intermetallic Particles 1173/. Xiao, H. Kwak, T. Chastek, and S. Chaudhuri

Study of Corrosion Inhibitors on Aluminum Alloy Al 2024-T3 1183/. Singh and J. Iroh

5ulfur-Resistant Silicone Conformal Coatings 1194B. Hindin and S. Risser

Environmentally Assisted Cracking ofMaterials

Symposium Organizers: Ramgopal Thodla and Suresh Divi

ssion I

dified 13Cr Tubulars in Sour Oil and Gas Service - Known Unknowns 1203J. Meng, B. Chambers, and M. Yunovich

otress Corrosion Cracking Observation in API G-105 Grade Drill Pipe Steel at 125-175 °C in C02Containing Environment 1209

A. Bajvani Gavanlnei, F. Al-Abbas, B. Mishra, and D. Olsoni

Hydrogen Dragging and Transportation by Moving Dislocation in 316L and 304 Stainless Steel 1218M. Kitamura, H. Suzuki, K. Takai, and Y. Hagihara

Hydrogen Embrittlement and Lattice Defect Formation Enhanced by Hydrogen and Strain of High-strength Low-alloy Steel 1226

T. Nakamoto, H. Suzuki, K. Takai, Y. Hagihara, andK. Takasawa

Hydrogen Interactions with Austenite in Pre-Strained TRIP Steel 1234J. Ronevich, J. Speer, G. Krauss, and D. Matlock

Session II

Effect of Boron on the Microstructure and Hydrogen Resistance Performance in Fe-Ni Based Alloys 1245

Z. Guo, M. Zhao, L. Rong, and Y. Li

Effects of a Low pH Environment on the Creep Behavior of AA1100 1253

Q. Wan and D. Quesnel

Enhanced Corrosion Fatigue Resistance of SUS304 Bellows Expansion by Modifying the Bellows Shape 1261

T. Ono, T. Fujikawa, H. Miyamoto, T. Uenoya, and M. Matsumura

Enhanced Lattice Defect Formation Associated with Hydrogen and tlydrogen Embrittlement under

Elastic Stress ofHigh-Strength Steel 1269

T. Doshida, H. Suzuki, Y. Hagihara, andK. Takai

Session III

Identification of Hydrogen Trapping Sites, Binding Energies, and Occupation Ratios at Vacancies,Dislocations and Grain Boundaries in Iron of Varying Carbon Content 1277

N. Abe, H. Suzuki, K. Takai, N. Ishikawa, andH. Sueyoshi

In-Situ Repairs of Oil Industry Pipelines, Tanks and Vessels by Welding Using Metal Arc Welding Under

Oil (MAW-UO) 1285

H. Almostaneer, S. Liu, and D. Olson

Reduction of Delayed Fracture Susceptibility through Increased Si Content and Surface-softening of

Tempered Martensitic Steel 1305

Y. Matsumoto, K. Takai, M. Ichiba, S. Mizoguchi, and T. Okamura

Stress Corrosion Cracking ofBrass: A Comparative Study on Accelerated Laboratory Testing 1313

H. Chiang, C. Wang, andE. Wolff-Klammer

Session IV

The Effect of Zn-Rich Coatings on the Environmentally Assisted Fracture Performance of High StrengthArmor Steel 1321

M, Koul, A. Sheetz, P. Ault, J. Repp, andA. Whitfield

Localized Corrosion — Measurement, Mechanisms and MitigationSymposium Organizer: Gerald Frankel

Assorted EffectsThe Influence of Sulfate Reducing Bacteria Metabolic Reactions on the Corrosion Behaviour ofAPI-5L

X65 Carbon Steel Pipeline 1334

F. Al-Abbas, A. Bajvani Gavanluei, D. Olson, B. Mishra, A. Kakpovbia, J. Spear,and T. Al-Ghamdi

High Temperature Corrosion

Localized Attack in FGD Air Pollution Control Vessels 1346

D. Maitra, L. Shoemaker, andJ. Crum

Localized Corrosion - Measurement, Mechanisms and MitigationSymposium Organizer: Gerald Frankel

High Temperature Corrosion

An Atomistic Study of Oxidation Initiation on Different Kinds of FCC Fe-Cr Binary Alloy Surfaces 1366

N. Das and T. Shoji

Localized Corrosion ~ Measurement, Mechanisms and MitigationSymposium Organizer: Gerald Frankel

LightMetals

Understanding the Role of Intermetallic Panicles in Localized Corrosion: A Multiscale Modeling

Approach 1374

J. Xiao, H. Kwak, andS. Chaudhuri

Localized Corrosion - Measurement, Mechanisms and MitigationSymposium Organizer: Gerald Frankel

Light MetalsFirst-Principles-Based Analysis on the Role of RE Doping on Mg Alloy Corrosion 1386

H. Kwak and S. Chaudhuri

Surface Corrosion Behavior of Electron-Excited Pure MgK. Funatsu, R. Takei, J. Umeda, and K. Kondoh

1397

Processing and Product Manufacturing

Additive Manufacturing ofMetals

Symposium Organizers: Ian D. Harris, UlfAckelid, Ola Harrysson, Sudarsanam Babu,and Brent Stucker

Additive Manufacturing - General SessionEconomic Model and Analysis of Cost Effectiveness of Rapid Manufacturing 1405

G. Manogharan, O. Harrysson, andR. Wysk

Additive Manufacturing of Metals: A Review 1413

E. Herderick

Electron Beam Melting (EBM) I

Characterization of Ti6A14V 3D Auxetic Structures Fabricated via the Electron Beam Melting Process 1426

L. Yang, O. Harrysson, H. West, andD. Cormier

Digital Manufacturing of Gamma-TiAl by Election Beam Melting 1434

J. Porter, J. Wooten, O. Harrysson, and K, Knowlson

Metallic Part Fabrication Using Selective Inhibition Sintering (SIS) 1442

B. Khoshnevis, M. Yoozbashizadeh, and Y. Chen

Laser-BasedAMProcesses

An Integrated Approach towards Estimation of Build Profile and Mechanical Properties in LENS®

Deposit of H13 Tool Steel 1450

V. Manvatkar, A. Gokhale, J. Reddy, andA. De

Mechanical Properties of Direct Laser Sintered Ti6A14V 1460

H. Chikwanda, M. Ramosoeu, G. Booysen, and T. Ngonda

Advances in Manufacturing TechnologiesSymposium Organizer: MuammerKoc

AdvancedManufacturing TechniquesManufacturing Controls for the Fabrication of Tissue Scaffolds with Graded Microstructures 1469

D. Hoelzle, A. Alleyne, A. Wagoner Johnson, and S. Svientek

Forming, Shaping and Issues

Applications for Applying High Axial Compression Stress to Moving Wires 1477

A. Austen

Machining, Joining and IssuesDirect Metal Laser Deposition of Austenitic Stainless Steel Structures: Processing and Characterization 1485

S. Kalita

Laser Machining of Alumina: Experimental and Numerical Approach for Surface Finish 1493

H. Vora, S. Paital, S. Harimkar, S. Boetcher, and N, Dahotre

Characterization and Modeling ofthe Performance ofAdvanced Alloys for the

Transportation Industry - Bridging the Data Gap II

Symposium Organizers: Mark Stoudt, Adam Creuziger, John Carsley, Michael Miles,

and Kip Findley

Evaluating the Performance ofAdvanced Lightweight Alloys II

Microstructure Simulation of Magnesium for Engineering Property Prediction 1501

E. Barker, D. Li, X. Sun, M. Khaleel, J. Allison, andM. Li

Joining and Sustaining of SuperalloysSymposium Organizers: Sammy Tin, Jeffrey Evans, David Mourer, Judith Schneider,

andJi-Cheng Zhao

Joining andSustaining ofNi-Base Superalloys: PartiImproved Stress Rupture Properties ofTransient Liquid Phase Bonded CM.SX-4 Single Crystal for

Industrial Gas Turbine 1507

D. Kim, H. Lee, K. Yoo, andK. Song

oster Session

Mechanical Properties in Laser-FSW Hybrid Welded Inconel 718 Alloy 1511

K. Song and K. Nakata

Joining ofAdvanced and Specialty Materials (JASM XIII)Symposium Organizers: Judith Schneider, Norman Zhou, Leijun Li, Mathieu Brochu,

Boian Alexandrov, Michael Halbig, Akio Hirose, andSammy Tin

Micro andNano Joining ISize Effects on Deformation and Fracture Behavior of Sn3.OAgO.5Cu/Cu Lead-Free Solder Joints 1518

Y. Tian, C. Hang, L. Niu, and C. Wang

Characterization of Low Temperature Bonding with Cu Nanoparticles for Electronic PackagingApplication 1526

J. Yan, G. Zou, X. Wang F. Mu, H. Bai, A. Wu, A. Hu, and Y. Zhou

Low Temperature Bonding Process using Mixed Cu-Ag Nanoparticles for Electronic Packaging 1532

G. Zou, J. Yan, X. Wang, F. Mu, H. Bai, A. Wu, A. Hu, and Y. Zhou

Micro andNano Joining IIFabrication of Intermetallics Micro Networks on Light Metals for Surface Stress Modifications throughReaction Diffusion Joining 1539

Y. Uehara, S. Kirihara, and S. Tasaki

Solid State JoiningMicrostructure and Corrosion Investigation of Friction Stir Welds of Dissimilar Aluminum Alloys 1546

D. Larson, B. Waldera, C. Sitter, andS. Kalita

Welding Technologies and ApplicationsEffects ofWelding Positions on Droplet Transfer in C02 Laser-MAG Hybrid Welding 1554

J. Feng, L. Li, C. Hang, Y. Chen, andH. Qin

Prediction of Concentration Profiles in a Diffusion Joint 1564

E. Rahman and M. Cavalli

Developing Welding Procedure to Sleeve Repair Internally Coated Fusion Bonded Epoxy (FBE) Water

Lines 1575

T. Alghamdi, F. Al-Abbas, and Y. Al-Nassar

Geometrical Modulations of Alloy Phases in Steel Microstructures by Using Spatial Welding 1587

5. Kirihara, S. Tasaki, Y. Uehara, and Y. Itakura

Laser Applications in Materials Technology (II)Symposium Organizer: Stephen Copley

Mechanical Properties ofAdditive ManufacturedMaterials and ComponentsOn Making Additive Manufacturing a Production Technology 1593

K. Cooper and R. Wachter

Novel Sintering Processes and News in Traditional Sintering and Grain Growth

Symposium Organizers: Ricardo H. R. Castro and Douglas Gouvea

Field Assisted andNanoSintering IVEffect of Coke Particle Size on Sinter Quality 1600

N. Tahanpesarandezfuly and A. Heidary

Particulate CompositesSymposium Organizers: Ivi Smid, James Foley, and Ravi K. Enneti

Particulate Composites I

Advanced Powdermetallurgical. Technologies to Manufacture Metal Matrix Composites 1612

T. Weissgaerber, T. Hutsch, T. Schubert, and B. Kieback

Particulate Composites III

Manufacture of Alumina/Aluminum Functionally Graded Material: Numerical Investigation of the

Architecture and Evaluation of the Thermal Conductivity 1623

N. Ferguen, E. Bellenger, M. Guessasma, C. Pelegris, C. Cogne, M. Outinite, C. Courtois,

O. Rigot, and S. Hoquet

Surface Protection for Enhanced Materials Performance: Science and TechnologySymposium Organizer: Rodney Trice

Advanced Processing/Multi-Functional Coatings ILow Temperature Plasma Assisted Carburizing of AISI420 Martensitic Stainless Steel: Influence of

Process Parameters on the Treated Surface Properties 1634

C. Scheuer, R. Cardoso, R. Pereira, and S. Brunatto

AdvancedProcessing/Multi-Functional Coatings IIFriction Stir Processing of Cold Spray Depositions for Enhanced Surface Properties 1645

N. Procive, D. Blosmo, T. Johnson, T. Curtis, M. West, B. Jasthi, and C. Widemr

Cleaning of Oxide Layer on Steel Surface by Electrolytic Plasma Process 1653

J. Liang, P. Zhang, K. Wang, S. Guo, and M. Wahab

Cryogenic Processing: A Method to Enhance Material Properties by Low Temperature Treatment 1661

M. Brahmangaonkar and C. Gogte

Kinetiks Formation of Aluminized Multifunctional Coating on Steel in SHS Condition 1667

B. Sereda and D. Sereda

Environmental CoatingsHigh Temperature Oxidation Studies of NiCoCrAlY and NiCoCrAlY+ Hf Bond Coats 1672

N. Polasa, M. Silva, R. Diwan, P. Mensah, S. Akwaboa, and S. Guo

rhermal Barrier CoatingsEvolution of Hot Corrosion Resistance of YSZ and GdjZi^O? Thermal Barrier Coatings in NaaSO^ViOsat 1050°C '. 1684

M. Habibi, L. Wang, and S. Guo

Wear-Resistant and Tribological CoatingsMechanical and Physical Properties of Carbon S-Phase on Stainless Steel, Produced by Carbon

Supersaluration 1694

R. Hunger and M. Wagner

Performance of Nanocrystalline Diamond Coated Micromolding Tools 1702

V. Neto, M. Oliveira, and J. Grdcio

Poster Session

The Researching of Deformational Parameters at Copper Alloys Rolling with Protective Coatings 1710

B. Sereda, D. Krygljak, I. Krugljak, D. Sereda, and S. Sheyko

Multicomponent Saturing of Titan Alloys by SHS 1715B. Sereda, Y. Bondarenko, and D, Sereda

ln-Situ Processing of Alumina Layers by PTA 1721F. Drozda, S. Pianaro, and A. D 'Oliveira

Special Topics and Lectures

Journal of Undergraduate Materials Research

Symposium Organizer: Shaimaa Abdallah

Session I

A Combined Numerical and Experimental Approach to Measuring Gap Conductance for Precision Glass

MoldingC. Ostrouchov, P. Mosaddegh, J. Ziegert, D. Musgraves, P. Joseph, D. Joshiand,P. Wachtel, and K. Richardson

Student Career DevelopmentSymposium Organizers: Jaime George and David Shahin

Session I

Career Opportunities in the Forging IndustryC. Sekreter

Transitioning from Student to Professional

S. Berbano