Marwin Valve &

Automation

Richards Industries3170 Wasson Road

Cincinnati, Ohio USA

Marwin Valve & Automation

Today’s Agenda

•Marwin Introduction & Ball Valve Refresher•2-Piece & 3-Piece Overview•3000 & 10000 Valve + Cryogenic & Specialty•MS3000 and MS11000•CV3000 & Valve Fluid Sizing Program•Flanged Valves •Multi-Port Valves•Automation Overview •Marwin Actuator Sizing Program

About Marwin•Manufacturing, assembly and testing in Cincinnati, OH – USA

•2-Piece, 3-Piece, Flanged, Fire Safe, Control and Multi-Port Ball Valves and Actuators

•Full automation capabilities

•Custom designed products

•Wide range of alloy materials

35%

5%5%35%

5%8% 5% 2% Chemical

PowerRefining/ O&GOEMWater WWE&C'SFood & BeverageMiscellaneous

Industries Served

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• A full range of valves, actuators & accessories• High reliability• Performance• Competitive prices• Strong technical resources• Technical Flexibility

Our Strengths & Priorities

Marwin ValveTypes of ball valves?

FloatingTrunnion

Soft SeatMetal Seat

Marwin ValveWhy use a ball valve?

EconomicalLow torque

¼ turnEasy to automate

Inexpensive to automateHigh Flow

Performs well in variety of applications

Marwin ValveGeneral Types

Full PortSame bore as pipelineUnrestricted FlowLow Friction Loss

Standard/Reduced PortBore is 1 pipe size smallerRestricted FlowSmaller Body

V-PortMore controlled flowClose to linear flow

Ball Valve Applications• ON – OFF; Automated• Block/Isolation• Bypass• ESD – Emergency Shut Down• Safety Systems• Control• Drain• Solids Handling• Sampling• Test Equipment

Marwin Applications

• Corrosive, erosive, slurry

• High Temperature Service

• Low Temperature/Cryogenic Service

• High Pressure

Industry Standards� ASME/ANSI B16.34 (Steel Valves)� ASME/ANSI B1.20.1 (Pipe Threads)� ASME/ANSI B16.5 (Pipe Flanges)� ASME/ANSI B16.10 (Face to Face & End Dimensions)� ASMI/ANSI B16.25 (Butt Weld Ends)� ASME/ANSI B31.1 (Power Piping)� ASME/ANSI B31.3 (Chemical & Refinery Piping)� ANSI/FCI 70-2 (Control Valve Seat Leakage)� NACE MR0175� Federal Spec WW-V-35� API 607, 4th Edition Fire Test� CRN Registration - Ontario, Canada� PED Europe

Marwin Valve TypesQuick Overview

WOG Rated: 2-piece, screwed end & solder endTypes 600 / 9000; DM600 / DM9000

WOG Rated: 3-piece, multiple end connectionsTypes 4700 / 8700 / CF8901

WOG & ANSI Rated: 3-piece, high performance; multiple end connectionsTypes 3000 / 10000 - CV3000 - MS3000 / MS11000

Flanged: ANSI RatedTypes 2000 / 5801 / 6801

Multi-Port: WOG & ANSI RatedANSI Rated: 3L / 3T 2100 WOG Rated: 3100F, 3200F, 3300R, 3400R, 3700R, 3800R

2 Piece Ball Valve Line

600 Series Key Features

• Brass 600 WOG (41 Bar)• 1/4 thru 4 inch• THD and solder ends• FP and SP• Available ISO 5211 Direct Mount• Economical automated assembly

9000 Series Key Features

• CS & 316 SS• ½ thru 2 inch• FP & SP• 2000 psi (137 Bar)• Threaded ends• Available ISO 5211 direct mount• Low cost automation• Low torque seats

Direct Mount Ball Valves

DM600 Series Key Features• Direct mount brass valve• Economical automation• Full port• Ideal for compressed air,

waste water management and low pressure steam applications

DM9000 Series Key Features

Direct mount stainless valveEconomical automationFull portLow seat torqueSave on actuator costIdeal for utilities, gas, fluids and general applications

Direct Mount Key Features

Direct Mount Key Features

Marwin Assembly

12 inches high vs. 32 inches

Direct Mount Key FeaturesPERFORMANCE:

• No Brackets• Half the bolting• No stem couplers• No Slop

Direct Mount Key FeaturesVERSATILITY:

• Quick Delivery• Plug & Play• Field Retrofits• Solid Automation

3 Piece Ball Valve Line

3 Piece Ball Valve Features

• Tight Shut-off, ANSI/FCI Class VI• Variety of end connections• “Swing Out” for servicing • Fire Tested API 607 available• Exotic Alloy Options• Low Cost• Direct Mount ISO 5211

8700 Series Key Features

• 1000 WOG (69 Bar)• 3 Piece • ½ thru 2 inch• Full Port • Big Mover

8700 Series Key Features

• CombinationLocking Lever& Direct MountISO 5211 Pad

8700 Series Key Features

• Live LoadedV-Ring packingplus O-ring stemseals

4700 Series Key Features

• CS & 316 SS• 1/2 thru 4 inch• 2000 psi up to 2” (138

Bar)• 1000 psi over 2.5” (69

Bar)• Full Port• ISO 5211 DM w/Lever• NPT & SW ends• API 607 Certified• Enclosed Body Bolting

4700 Series Key Features

• Fire TestedCERTIFIEDAPI 607

4700 Series Key Features

• Fire TestedCERTIFIEDAPI 607

CF8901 Series Cavity Filled

● ½ thru 4 inch Full Port● 1000 WOG (69 Bar)● 316 SS Body & Trim● Tri-Clamp or FNPT ends● Live Loaded Packing● 25 Ra internal finish● Locking Lever & Direct Mount

ISO 5211 Pad● FDA approved cavity filler

CF8901 Series Cavity Filled

Specialty Applications

● Sanitary● Semiconductor● Food & Beverage ● Paint manufacturing● Resins/Petrochem

Marwin Valve3000 Series, 10000 Series

3000 SeriesHigh Performance Ball Valve

CS, 316 SS & Alloys¼ thru 4 inchUp to 4000 psi (275 Bar)FP & SPOptional Seat MaterialsMetal Encapsulated SeatDual, fully-contained body seals

3000 SeriesKey Features

Triple stem sealFire Safe to API 607Control/Throttling DesignQuick deliveriesMultiple end connectionsExtended bonnets for Hi/Low temperaturesNarrow field of competition

Multiple End Connections

ESW: Extended Socket Weld

SW: Socket WeldEBW: Extended

Butt Weld

SE: Screwed End (NPT)

ANSI Flanged

CUSTOM ?

Pressure vs. Temperature3000 Series - Teflon Seats (PTFE)

3000 SERIES VIRGIN PTFE SEATS

0

200

400

600

800

1000

1200

-100 0

100

150

200

250

300

350

400

450

500

550

TEMPERATURE (°F)

PRES

SUR

E (P

SI)

div Richards Ind3170 Wasson Rd.Cincinnati, Oh 45209(513) 533-5600

SERIES 3000 SHOWN WITH STANDARD HANDLE / PACKING(HEAVY DUTY APPLICATIONS)OTHER SERIES VALVES AVAILABLE

1/4" - 2"

2 1/2" - 4"

Marwin Valve

Pressure vs. Temperature3000 Series - Glass-Filled Teflon Seats (RPTFE)

Pressure vs. Temperature3000 Series - Carbon-filled RPTFE (CRPTFE)

Pressure vs. Temperature3000 Series - UHMWPE Seats

Pressure vs. Temperature3000 Series - PEEK Seats

10000 Series Ball ValveHigh pressure – 6000 psi (414 Bar)ANSI B16.34Bar stock, Alloy options

10000 SeriesBall Valve

Encapsulated SeatDual Body SealTriple Stem Seal

Pressure vs. Temperature10000 Series PEEK Seats

Pressure vs. Temperature10000 Series Filled Peek Seats

Pressure vs. Temperature10000 Series Delrin Seats

10,000 SERIES DELRIN SEATS

0

1000

2000

3000

4000

5000

6000

7000

0 30 60 90 120

150

180

TEMPERATURE (°F)

PRES

SUR

E (P

SI)

Marwin valvediv Richards Ind3170 Wasson Rd.Cincinnati, Oh 45209(513) 533-5600

SERIES 10,000 SHOWN WITH STANDARD HANDLE / PACKING(HI-PRESSURE APPLICATIONS)OTHER SERIES VALVES AVAILABLE

1/4" - 3/4" LIMITED * SERVICE

1/4" - 2"

* LIMITED SERVICEEXTENDED USE ABOVE 4500 PSI MAY COMPROMISE BUBBLE TIGHT SHUT-OFF AT SUBSEQUENT PRESSURES BELOW 1000 PSI

10000 SeriesBall Valve Applications

Hydraulic Application - call on The Fluid Systems Distributors, Marine, Steel Mills.

High temperature & High pressure.

OEM’s Fabricators with High pressure, High Temperature applications.

Marwin StrengthsCustom Designed Product

Specialty Configurations

MS3000 SeriesMetal Seated Ball Valve

1/4” – 2” FP¾” – 2 ½” SP3” & 4” Std PortVariety of Ends3-pc MaintainableUni-directional flowCS or SS MaterialClass V Shut offUp to 10000 FUp to 1000 psi

MS11000 SeriesMetal Seated½” to 2 ½” *Reduced portFSW is standard endOthers optional1 piece body1500/3200/4500 ClassUni-directional flowClass VI ShutoffErosive and Corrosive ServiceHigh rate of success selling into Power Plants

MS11000 SeriesCompetitors

MogasValvtechnologies (VTI)Virgo/EVS (now Emerson)ArrayVelanArgus (Flowserve)Flow-tek (Bray Controls)

CV3000 SeriesControl Valve

What are the Applications?

Utility Service: Oil, Gas, Water, Steam, Heating, CoolingIndustrial: Quenching, Filtration.General Process: Mixing, Blending etc.Moderate Pressures, DP and temperatures. Low Price

Standard Characterized Orifices• Linear Slot

• Approx. 10% Flow Area

• 30° Slot• Approx. 25% Flow Area

• 60° Slot• Approx. 50% Flow Area

• 90° Slot• Approx. 75% Flow Area

Typical Flow Curves

0

20

40

60

80

100

0 10 20 30 40 50 60 70 80 90 100Percent of Travel

Perc

ent o

f Cv

Std. Port

90 deg Slot

60 deg Slot

30 deg Slot

Linear Slot

Characterized Control Seat

New CV4700

Quick Specs

‐ ½” through 2”‐ Full Port ‐ Carbon and Stainless Steel‐ NPT or FSW‐ 30 and 60 degree characterized balls‐ Easily automated with a Pneumatic actuator 

and Positioner for control.

New CV4700

MVCV Flow Sizing Program

Calculates CV for our CV3000 & CV4700 Required Cv for given flow and pressure dropFlow for given Cv and pressure drop

On-off or control sizing

MVCV Flow Sizing Program

Fluid & Properties

Pressure differential?

Inlet pressure?

Outlet pressure?

Application?

MVCV Flow Sizing Program

http://jordanvalve.com.hosting.fuse.net/WebJVCV2/Scripts/test2.isa

Flanged Ball Valves

2000 Series Key Features

• CS & SS• 1 and 2 Piece Design• ½ thru 8 inch• FP & SP• 150# Flanged• Stocked Item• ISO 5211 Mounting Pad• Lower cost when - API 607

is not required

5801 & 6801 Series Key Features

• CS, 316 SS & Alloys• ½ thru 10 inch• 150# (5801)• 300# (6801)• Fire Safe to API 607• Encapsulated seats• Stocked Item

Multi-Port Ball Valves

TopicsDefinitionWhy Use Multi-Port ValvesPort ConfigurationL-Port ApplicationsT-Port ApplicationsAutomationThrottling180 Degree RotationNumber of SeatsService LimitsProduct Line Summary SheetProduct Line Detail

Multiport ValveDefinition

A ball valve with more than two body ports that is used for changing flow direction.

Why Use 3-Way Valves?

• Takes the place of two or three 2-ways to reduce cost and space

=

L- Port ConfigurationSide Entry

Energize (Air) (CCW)

De-Energize (Spring) (CW)

S = Start / Fail

S

S

S

S

S

S

S

T-Port ConfigurationSide Entry

De-Energize (Spring) (CW)

Energize (Air) (CCW)

S = Start / Fail

Three-Way L-Port ApplicationDiverting

L- Port

L2

90o

Three-Way L-Port ApplicationBlending

L- Port

L2

90o

Throttling - % Flow Vs. Ball Rotation3-Way Side Entry L-Port Mixing Valve

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3-Way Valves

Multi-Port Valves• L & T ports• ¼ thru 6 inch• Carbon steel, stainless steel, Brass• Threaded and flanged ends• Full and standard port• Side and bottom entry• 3-Way design

3-WAY PRODUCT LINE SUMMARYSeries Description Sizes /

Ends Mat'l Rating Seats Options

3L/T-21003L/T-2100

3-Way CS & SS, Bolted End Pc, Float Ba., Full Port, ANSI 150 / 300, ISO 5211 Mt. Pad

.38"-1.5" NPT; 0.5"-1.5" 150 &

300 FE

CS (P)SS (Q)

RPTFE

NPT -- 1000 WOG;150 FE -- 275 WOG;300 FE -- 580 WOG

4

Seat, Seal, Automation

3L/T-2100 3L/T-2100

3-Way CS & SS FE, Bolted End Pc, Trunnion Ba., FullPort, ANSI 150 / 300, ISO 5211 Mt. Pad

2" NPT; 2"-6" 150 & 300 FE

CS (R)SS (S)

RPTFE

2" NPT--1000 WOG150 FE--275 WOG

300 FE--2"&6"-720 WOG

2.5"~4"-580 WOG

4

3T-3100F3-Way Brass Bot. Entry, Full T-Port Transflow Mixing , 300 WOG

.25"-3" NPT

Brass

PTFE300 WOG 2 Automation of

2"~3" w/ Bolt-on Mtg. Pad, 180 Deg. Actuator

Only3L-3200F3-Way Brass Bot. Entry, Full L-Port Non-transflow Diverting, 300 WOG

.25"-3" NPT

Brass

PTFE300 WOG 2

3T-3300R 3-Way Brass, Std. T Port, 400 WOG, Dir. Mt.

.25"-2" NPT

BrassPTFE 400 WOG 4

Automation3L-3400R 3-Way Brass, Std. L Port, 400

WOG, Dir. Mt..25"-2" NPT

BrassPTFE 400 WOG 4

3T-3700R 3-Way SS , Std. T Port, 800 WOG

.25"-2" NPT

SSPTFE 800 WOG 4

Automation3L-3800R 3-Way SS , Std. L Port, 800

WOG.25"-2" NPT

SSPTFE 800 WOG 4

3 L/T 2100 Series

• Carbon Steel & 316 SS • 3/8”thru 6” full port• NPT, 150 # Flanged• T or L port• Easily automated• 4 seat design

3T3100 / 3L3200 Series Features• Brass• 300 WOG• ¼ thru 3 inch• Full port• Bottom entry• Threaded ends• 180° rotation

Bottom Entry Flow Configurations

For applications where inlet shouldnot be isolatedfrom both outletsat same time.

For applicationswhere there canbe no cross flowbetween outlets.

Transflow (3T3100)—Flow occurs across outlets during position change.

Non-transflow (3L3200)—Flow cannot occur across outlets during position change.

BT3

A B C

0o 90o 180o

Bot.Bot. Bot.

A B C

0o 90o (OFF) 180o

BL1Bot. Bot. Bot.

3T3300 / 3L3400 Series Features• Brass up to 400 psi• ¼ thru 2 inch NPT• Standard port• ISO 5211 Direct Mount• 4 seats for shut-off at

any port• O-ring loaded seats for

low torque• Side entry 90°

configuration

3T3700 / 3L3800 Series• T or L port• Side entry • 316 stainless steel

with RPTFE seats• 4 seat design for shut-off

at any port• Standard ISO 5211

mounting pad• Standard port

Marwin Competition$$$ Level $$ Level $ Level

Worcester Tyco Sharpe

Jamesbury Milwaukee In Line

VTI KTM Modenic

Apollo Watts Flowtek

Velan Kitz Nibco

Argus Watts Crane

Automation Capabilities

Automation

UT Pneumatic Actuators• 30 to 36000 in-lbs Torque• DA & SR • NAMUR mounting• ISO 5211 base• Optional coatings for

corrosive environments• Stainless fasteners • Optional Viton® seals for higher

temperature • Field Reversible• Field Convertible; DA - SR

Rack and pinion - The basics

A B

Twice the cylinder power.High power/weight ratio.Constant torque.No shaft side loads.No over-hung loads.

Opening: Air at "A" causes CCW rotation.Closing: Air at "B" causes CW rotation.

Rack and pinion - Spring Return

A

Positive “FAIL SAFE” on air failure.

Modular spring pack for different conditions.

Air at "A", OPENS.

Air exhausted from "A", CLOSES..

Electric Actuators• 100 to 20000 in-lb torque• 2.5 to 30 second speed• NEMA 4 & NEMA 7• AC or DC• Female drive - ISO• 75% Duty Cycle• Operating temperature

40°F to +150°F

Marwin Actuator Sizing Program

Marwin Actuator Sizing Program Version 5.1bS:\Marwin\Marwin Actuator Sizing\MBV_Act_Sizing_Pgm.xlswww.marwinvalve.com

DescriptionLooks Up / Calculates Valve TorqueSelects Actuator Size

See program “Help” tab

Marwin Actuator Sizing ProgramValve

SelectionEnter data from LeftInvalid size, seat, & pressure messagesService factor

Torque vs. PressureConstantIncreases – Program requests pressureTorque Characteristic

Soft Seats—Torque varies over stroke of valveHard Seats –Torque constant over stroke of valve

Torque Vs. Valve PositionSoft Seats

Soft SeatsPTFERPTFECRPTFE

Marwin Actuator Sizing Program ActuatorActuators (Individual frames for each type)

Electric—ER SeriesPneumatic—UT SeriesGear Operator—DynatorqueSpring Return Unit—KinetrolFusible Link Unit

Enter data specific to actuator typePress calculate after entering (or changing) data in valve frame or in actuator frame of interest

Solenoid Valves• Extremely rapid response and

cycle life.• Coil is hermetically sealed as

an integral watertight molded unit.

• Available in NEMA 4 & 7.• Solenoid can be mounted in

any position.• Optional speed controls,

dual coil, high temperature construction.

Limit Switches• SS cover bolts an input

shaft• Discrete or Position

transmitter• Marked terminal strips• Area Classification Options• Extra conduit entry for

maximum • Industrial/Process Quality

Marwin Valve

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