Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing...

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Transcript of Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing...

Page 1: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 2: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 3: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 4: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 5: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

Page 6: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 7: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

ManufacturingExecution

(MES)

Page 8: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 9: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

Page 10: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 11: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

Page 12: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 13: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

Page 14: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 15: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

AdvancedProcess

Control (APC)

Page 16: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 17: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

AdvancedProcess

Control (APC)

Test and QAData

Collection

Page 18: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 19: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

AdvancedProcess

Control (APC)

YieldAnalysis

Test and QAData

Collection

Page 20: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 21: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

YieldAnalysis

Test and QAData

Collection

Page 22: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 23: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

YieldAnalysis

Test and QAData

Collection

Page 24: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 25: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

CapacityPlanner

YieldAnalysis

Test and QAData

Collection

Page 26: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 27: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

CapacityPlanner

ProductionPlanner

YieldAnalysis

Test and QAData

Collection

Page 28: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 29: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

CapacityPlanner

ProductionPlanner

YieldAnalysis

Test and QAData

Collection

ComplianceAnalyzer

Page 30: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 31: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Recipe Management

(RMS)

EngineeringData

Collection (EDC)

EquipmentTracking (ET)

AutomatedMaterial

Handling (AMHS)

ManufacturingExecution

(MES)

SchedulerAdvancedProcess

Control (APC)

Cycle TimeAnalysis

(ECT Analyzers)

CapacityPlanner

ProductionPlanner

YieldAnalysis

Test and QAData

Collection

ComplianceAnalyzer

Page 32: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 33: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

ECT vs. Tool Set Capital Cost, 14.5K WSPW of L52A

20

25

30

35

40

45

50

55

60

65

$1,440 $1,450 $1,460 $1,470 $1,480 $1,490 $1,500 $1,510 $1,520 $1,530 $1,540 $1,550 $1,560 $1,570 $1,580 $1,590 $1,600

Capital Cost of Least-Cost Tool Set (millions)

ECT

(day

s)

Page 34: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

ECT vs. Capital Cost of Tool Set, 29.5K WSPW of L52A

20

30

40

50

60

70

80

90

2,800 2,820 2,840 2,860 2,880 2,900 2,920 2,940 2,960

Capital $ Spent on Tool Set (millions)

ECT

(day

s)

Page 35: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Entitlement Cycle Time vs. Tool Capital Cost for Various-Sized Fabs, L52A

2326293235384144475053565962656871747780838689929598

101104

0.093 0.094 0.095 0.096 0.097 0.098 0.099 0.100 0.101 0.102 0.103 0.104 0.105 0.106 0.107 0.108 0.109 0.110 0.111 0.112

Equipment Capital Cost per WSPW (million $)

Enti

tle

me

nt

Cyc

le T

ime

(d

ays)

12K WSPW

14.5K

17K

19.5K

24.5K

29.5K

34.5K

39.5K

44.5K

49.5K

54.5K

59.5K

Page 36: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Tool Capital Cost for 50 Series Flash vs. ECT and Fab Size

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108

109

110

14.5 19.5 24.5 29.5 34.5 39.5 44.5 49.5 54.5 59.5

Fab Size (K WSPW)

To

ol

Ca

pit

al

Co

st

pe

r K

WS

PW

(m

illi

on

$)

ECT = 23 days

26 days

29 days

32 days

35 days

38 days

41 days

Tool capital cost vs. ECT and fab size

Page 37: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Prioritized

demands and

build rulesCustomer

Quotation &

Order Entry

SystemDemand

Forecast

System

Raw

Materials

SystemFactory

Floor

Systems

Bill of

Materials

System

Planning

Engine

Quotes

Queries &

OrdersOrder

Board

Factory

capabilities

and

status

Product

Availability

Product

structure

and

sourcing

rules

Material

availability

Material

requirements

Factory Plans

(start and out

schedules)

Page 38: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 39: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process
Page 40: Manufacturing Systems Architecture - UC Berkeley IEORieor.berkeley.edu/~ieor130/Manufacturing Systems Architecture 130... · Manufacturing Execution (MES) Advanced Scheduler Process

Methods for Manufacturing Improvement IEOR 130 Prof ...courses.ieor.berkeley.edu/ieor130/130 review_2018.pdfCpk > 1.5, process performance is good • Note that in the case of only

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Architecture for Industry 4.0-based Manufacturing Systemsphysical systems have been proposed in the past. Kolberd et al[4] present an architecture for lean manufacturing using Industry

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Yield Modeling and Analysis Prof. Robert C. Leachman …ieor.berkeley.edu/~ieor130/yield_models_rev6.pdfYield Modeling and Analysis Prof. Robert C. Leachman IEOR 130, Methods of Manufacturing

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Developments in construction-scale additive manufacturing ... · PDF fileDevelopments in construction-scale additive manufacturing ... been applied in the construction and architecture

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Smart Manufacturing and University Integrationcnc.ucr.edu/.../images/jimdavissmlcpresentationfordistribution.pdf · Smart Manufacturing and University Integration ... Open Architecture

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2 Computer Integrated Manufacturing › CMS › SP2014 › ieCIMbs...CIMOSA • CIMOSA‐Computer Integrated Manufacturing Open System Architecture is the enterprise modeling framework,

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