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    UPFLOW SLUDGE BLANKETCLARIFIER

    BY

    N.MANIKANTH

    (13MT03ENV008)

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    INTRODUCTION

    It incorporates the processes ofmixing, coagulation, flocculation and

    filtration in a single unified vessel

    It is a hopper bottom tank

    Suitable for rural areas and small

    towns

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    SOLID CONTACT

    CLARIFIER

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    SLUDGE BLANKET CLARIFIER

    PRINCIPLE

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    PRINCIPLE

    In a sludge blanket clarifier, the floc particlesare suspended in a condition of equilibrium

    The larger particles will accumulate and form

    a sludge blanket

    When the water passes through this blanket,the flocs are entrapped

    This entrapment gives this unit an edge overthe normal horizontal flow tanks

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    IVES THEORY

    ASSUMPTIONS:-

    The velocity distribution of up- flow over any

    horizontal plane is uniform.

    The diameter and the density of the individual

    floc particle in the blanket is uniform at all

    levels.

    The free fall velocity of an individual floc

    particle can be obtained by using Stokeslaw.VS=g ( S- )d2/ (18* )

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    Blanket layers can be considered toremain in a state of equilibrium

    momentarily when up flow velocity is

    equal to settling velocity of flocs.

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    BLANKET STABILITY

    The sludge blanket is more or less a floc-filter which entraps turbidity from rawwater and allows only clear water to passthrough.

    Efficiency of clarifier depends upon thestability of the blanket.

    Under unstable blanket condition, theeffluent may have even higher turbiditythan the influent.

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    FACTORS EFFECTING

    BLANKET STABILITY

    Blowing up of blanket by sudden

    increase in up-flow velocity

    Rupture/cracking of blanket

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    ADVANTAGES

    In a single unit, processes such ascoagulation, floculation and clarification orfiltration are carried out

    Detention time of 1-2 hours may be sufficient

    The unit can be so designed such that itmakes use of hydraulic energy only

    It provides higher over floe rates thanconventional horizontal flow tanks

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    As the previously formed sludge helpsin clarification, lesser chemical dosage

    is required

    Microbial removal is better than in

    conventional horizontal flow tanks

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    DISADVANTAGES

    Requirement of skilled personnel

    Low waste sludge solids content

    Sludge blanket control

    Surfacing of light flocs during low

    turbidity flow

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    APPLICATIONS

    Potable WaterTreatment

    Softening

    Turbidity Removal

    Iron and ManganeseRemoval

    Color Removal

    Wastewater Treatment Phosphorus Removal

    Filter BackwashReclamation

    Industrial Process &Waste Treatment

    Suspended Solids

    Removal

    Metals Precipitation

    Landfill Leachate

    Boiler Blowdown

    Cooling Tower

    Makeup

    Coal Pile Runoff Many Others

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    DESIGN CONSIDERATIONS Kawamura

    1 Flocculation Time = approximate = 20 min

    2 Settling Time = 1 - 2 hr

    3 Surface Loading = 2 - 3 m/hr

    4 Weir Loading = 7.3 - 15 m3/hr

    5 Upflow Velocity = < 10 mm/min

    6 Slurry Circulation rate = up to 3 - 5 time the raw water inflow rate

    7 G = 30 - 50 s-1

    8 MAXIMUM MIXER TIP SPEE 0.9 m/s (Baffled Channel)

    = 0.9 m/s (Horizontal Shaft with Paddles)

    = 1.8 - 2.7 m/s (Vertical Shaft with Paddles)

    Equation mixer tip speed = DN

    9 Free Board is approxim = 0.6 m

    10 Water Depth = 4 - 5 m.

    11 Length and Width ratio = 6 : 1 (minimum 4 : 1) (Rectangular Basin)

    12 Width and Water Depth = 3 : 1 (maximum 6 : 1) (Rectangular Basin)

    13 Blade area/Rapid Mixing Tank area = 0.1 - 0.2 % (page 121)

    14 Blade : Diameter Blade/Diameter Mixing Tank = 0.2 - 0.4 (page 121) 15 Shaft rpm = 8 - 12

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    Cont..,

    Q,Sim

    1 Detention Time = 2 Hr

    2 Surface Loading = 2 - 4 m/hr

    3 Weir Loading = 7.1 m3/m.hr

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    Cont.,

    Sheet Master Degree of Environmental Engineering 1 Weir Loading = 7.1 m3/m.hr

    2 Surface Koading

    - Q < 0.35 m3/min = 0.5 - 1.0 m/hr

    mixer tip speed = DN

    8:16 AM/2/28/2007 1/2 Design Clarifier Tank(Skert)/DesignCriteria

    - Q > 0.35 m3/min = 1.25 - 1.85 m/hr

    3 Water Depth = 3 - 5 m.

    4 Paddle radius = 65 - 75% of radius for Flocculator

    5 Detention Time = 1 - 3 Hr 6 Diameter Tank < 45 m

    7 Paddle at bottom tank high bottom =15 - 30 cm

    8 Paddle Velocity = 2 - 3 rpm

    9 Effective Paddle Area = 10 % Sweep area of the fllocculator

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    Cont,

    Water Work Engineering Book 1 Flocculation

    1.1 Detention Time = 20 - 60 min

    1.2 Velocity Gradie = 15 - 60 S-1

    1.3 GT = 1x104 - 15x104

    1.4 Periperal Velocity of Paddle =0.3 - 0.6 m/s

    1.5 Shaft rotation speed = 1.5 - 5 rpm

    2 Sedimetation (Coagulation)

    2.1 Detention Time = 2 - 8 hr

    2.2 Surface Loading = 20 - 40 m3/m2.day

    2.3 Weir Loading = 200 - 300 m3/m.day

    3 Sedimentation (Softening) 3.1 Detention Time = 1 - 6 Hr

    3.2 Surface Loading = 40 - 60 m3/m2.day

    3.3 Weir Loading = 250 - 350 m3/m.day

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    CASE STUDIES

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    CASE STUDY 1

    LOCATION : Beaux Bridge, LA (1998)

    AIM : Removal of hardness

    RAW WATER CHARECTERISTICS :

    o Source: well

    o Total hardness: 380-400 mg/l as CaCO3

    o Flow Rate: Design flows of 104 GPM min-1,042 GPM

    maxCHEMICALS : Alum and Lime

    RESULT: The effluent total hardness is about 100 mg/l

    as CaCO3

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    CASE STUDY 2

    LOCATION: Trinity River Authority of Texas -Huntsville Water Treatment Plant (1999)

    AIM: Turbidity removal

    RAW WATER CHARECTERUSTICS:

    o Source: Trinity River

    o pH: 7 - 8

    o Turbidity: 30 - 40 NTU

    o

    Total Alkalinity: 100 - 120 (as CaCO3)o Flow Rate: 390 GPM min - 3,680 GPM

    max

    The above analysis are normal values, but

    during rainy season the turbidity is over 100NTU

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    CHEMICALS:

    Oxidant: Chlorine dioxide

    Alkalinity Adjustment: Lime

    Coagulant: Alum

    Coagulant aid: Cationic Polymer

    RESULT: Effluent is consistently less

    than 1 NTU

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    REFERENCES

    C. Schlicht The MC CLARIFLOW The

    Ultimate upflow solids contact

    clarifier (1999)

    Dr. S.M.Dhabadgaonkar, Study of

    some aspect of sludge blanketclarification in WTP (1977)