Maintenance Solutions for Food Processing...
Transcript of Maintenance Solutions for Food Processing...
Henkel AG & Co. KGaAAdhesive TechnologiesHenkelstraße 6740589 DüsseldorfGermany
The data contained herein are intendedas reference only. Please contactHenkel Technical Support Group forassistance and recommendation onspecifications for these products.
® designates a trademark of Henkel AG & Co. KGaA or its affiliates, registered in Germany and elsewhere© Henkel AG & Co. KGaA, 2013
Maintenance Solutions for Food Processing Industry
Food plakat B1 ok:Layout 1 4/8/14 10:04 AM Page 2
10ml,50ml,250ml
222
• Ideal for low-strength thread locking of adjustingscrews, countersunk head screws and set screws
• Good on low strength metals which could break during disassembly, e.g. aluminium or brass
P1 NSF Reg. No.: 123002
Size ofThread
Up to M 36
Strength
Low
Long-term Temperature Resistance
-55°C - +150°C
Nuts, Bolts, Studs,Threaded Parts• Nuts, bolts, studs and
other threaded partsloosening
• Need to prevent threadscorroding and seizing
10ml,50ml,250ml
243
• Effective on all types of metal threaded fasteners• Prevents loosening on vibrating parts• Permits disassembly with hand tools for servicing• Good on oil-contaminated parts
P1 NSF Reg. No.: 123000
Size ofThread
Up to M 36
Strength
Medium
Long-term Temperature Resistance
-55°C - +180°C
10ml,50ml,250ml
270
• Suitable for all metal fasteners, including stainlesssteel, aluminium, plated surfaces and chrome-freecoatings
• Tolerates slight contaminations of industrial oils, e.g.engine oils, corrosion prevention oils, cutting fluids
• Ideal for permanently locking studs on engine blocksand pump housings
• To be used if regular removal for maintenance is notrequired
P1 NSF Reg. No.: 123006
Size ofThread
Up to M 20
Strength
High
Long-term
Temperature
Resistance
-55°C - +180°C
10ml,50ml,250ml
2701
• Suitable for all metal fasteners, including stainlesssteel as well as coated ones, e.g. zinc-coated
• Ideal for permanently locking studs on engine blocksand pump housings
• To be used if regular removal for maintenance is notrequired
DVGW approval (EN 751-1): NG-5146AR0617
Size ofThread
Up to M 20
Strength
High
Long-term Temperature Resistance
-55°C - +150°C
10ml,50ml,250ml
290• Ideal for locking preassembled fasteners, e.g.
instrumentation screws, electrical connectors and set screws
P1 NSF Reg. No.: 128462
Size ofThread
Up to M 6
Strenght
Medium
Long-term Temperature Resistance
-55°C - +150°C
50m,150m 55
• Applied on metal and threaded fittings• Non curing, immediate, full pressure seal
KTW approval (potable water)WRAS approval (BS 6920): 0311515DVGW approval (EN 751-2), class ARp: DV-5142AU 0166NSF / ANSI 61 certified
Maximumpipe size
Tested up to 4"
Temperature resistance
+130°C
Disassemblystrength
Low
Fluid Pipe Systems• Leaks from hydraulic, air,
coolant, oil or otherthreaded fittings
• Blockages caused bydebris from traditionaltape and hemp / pastesealants
• Need to lock and sealvalves, gauges, taps andfittings in any positionwithout leaks
50ml,250ml,
2l577
• General purpose sealant for all coarse metal threads
DVGW approval (EN 751-1): NG-5146AR0621WRAS approval (BS 6920): 0302507P1 NSF Reg. No.: 123001
Maximumpipe size
Tested up to 3"
Temperatureresistance
+150°C
Disassemblystrength
Medium
100ml,300ml 5331
• Ideal for use on threaded plastic or plastic / metalfittings e.g. industrial and agricultural plastic waterpipe systems or drainage systems
WRAS approval (BS 6920): 0706521DVGW approval (EN 751-1): NG-5146AR0618P1 NSF Reg. No.: 123620
Maximumpipe size
Tested up to 3"
Temperatureresistance
+150°C
Disassemblystrength
Low
10ml,50ml,250ml
542• Ideal for fine threads as used in hydraulic, pneumatic
& general fittings
DVGW approval (EN 751-1): NG-5146AR0855
Maximumpipe size
Tested up to 3/4"
Temperatureresistance
+150°C
Disassemblystrength
Medium
10ml,50ml, 250ml
510• Ideal for use on rigid flanges where high temperature
and chemical resistance is necessary
P1 NSF Reg. No.: 123007
Flange type
Rigid
Temperatureresistance
+200°C
Oil resistance
Excellent
Flanges Leaking• Bolted flanges leaking• Fretting corrosion and / or
bolt fatigue• Bolts loosen as gaskets
relax• Need to stop movement
between the flanges
25ml,50ml,65ml,80ml,300ml
518• Ideal for use on rigid iron, steel and aluminium
flanges
P1 NSF Reg. No.: 123758
Flange type
Rigid
Temperatureresistance
+150°C
Oil resistance
Excellent
40ml,80ml,300ml
5699• Ideal for sealing all types of flanges including
stamped sheet metal where water glycol resistance isrequired Tack free after 10 min.
P1 NSF Reg. No.: 122998
Flange type
Flexible
Temperatureresistance
-60°C -+200°C
Water/glycol resistance
Excellent
80mltube,
300mlcartridge
5920
• Tensile shear strength: 1.4N/mm²• Max. gap: 1mm• Skin over time: 40 min.• Cure through volume in 24 h: 2.5 mm• Strength: Low • Cure method: Moisture (Silicone)
Flange type
Flexible machined or castedsurfaces
Temperatureresistance
-60°C -+350°C
10ml,50ml,250ml
603
• Ideal for retaining close fitting cylindrical parts• Especially where thorough degreasing is not possible,
e.g. bearings
WRAS approval (BS 6920): 0412505P1 NSF Reg. No.: 123003
Strength
High
Diametricalclearance
Up to0.1mm
Temperature resistance
+150°C
Bearings, Bushes,Shafts, CylindricalParts• Loose bearings, bushes,
shafts or cylindrical partsthat have become oval
• Prevent reoccurrence offretting corrosion and wearin coaxial assemblies
• Need to increase strength• Simplify assembly proce
10ml,50ml,250ml
638
• Best resistance to dynamic, axial and radial loads• Ideal for shafts, gears, pulleys and similar cylindrical parts
WRAS approval (BS 6920): 0511518DVGW approval (EN 751-1): NG-5146AR0619P1 NSF Reg. No.: 123010
Strength
High
Diametricalclearance
Up to0.25mm
Temperature resistance
+150°C
50ml 660
• Ideal for repairing worn coaxial parts without remachining• Enables re-use of worn bearing seats, keys, splines or ta-
pers• Suitable for retaining shims
P1 NSF Reg. No.: 123704
Strength
High
Diametricalclearance
Up to0.5mm
Temperature resistance
+150°C
3g, 20g, 50g, 500g
401
• General purpose• Also for porous substrates such as wood, paper, leather,
cork and fabric• For acidic surfaces such as chromated or galvanized sur-
faces
P1 NSF Reg. No.: 123011
Operatingtemperature
-40 °C to+120 °C
Fixture time
3-10 sec.
Especially for
porous substrates
Joining SmallParts• Join different materials
rapidly• Bond parts temporarily
during positioningor repair
• Re-use broken parts• Need to speed up
production
3g, 20g, 300g
454
• General purpose gel• Bonding metals, composite materials, wood, cork, foam,
leather, card, paper, unglazed ceramics• Ideal for use on vertical or overhead surfaces
P1 NSF Reg. No.: 123009
Operatingtemperature
-40 °C to+120 °C
Fixture time
5-10 sec.
Especially for
porous substrates
20g, 500g 480
• Black grade, ideal for bonding metal to metal, to rubberor magnets
• For applications where high peel strength is required and/ or shock loads are present
• Good resistance in humid and / or chemical environ-ments
Operatingtemperature
-40 °C to+100 °C
Fixture time
20-50 sec.
Especially for
metal / plastics
Bonding of polyolefin plastics with low adhesion (PE, PP, PTFE).
10g, 300g 770
• Only for difficult to bond plastics• Provides (best) adhesion of instant adhesives to poly-
olefins and other low surface energy plasticsColourless
On part life8 hours
Polyolefin primer
Joining Large /Structural Parts• Strong durable joints
between different materials
• Replace welding / riveting- with a corrosion-free,reduced stress joint
24ml,50ml,200ml,400ml,20kg
3430A&B
• 2C Epoxy• Ultra clear• Toughened• Water resistant• Ideal for bonding glass, decorative panels and displays
as well as general repair applications
Operatingtemperature
-55 °C to+100 °C
Fixture time
12 min.
Viscosity
25 Pa·s
Set: Adhesive
50 ml,
Activator150 ml
330+
7388
• Fast curing, toughened adhesive• Good impact resistance• Ideal for bonding dissimilar substrates, including plastics,
like PVC, phenolic and acrylic
Loctite® 330: P1 NSF Reg. No.: 123005
Operatingtemperature
-55 °C to+100 °C
Fixture time
5 min.
Viscosity
67.5 Pa·s
25ml3450A&B
• Grindable• High strength• Ideal for bonding and filling damaged components• Fast curing
Operatingtemperature
-55 °C to+100 °C
Fixture time
12 min.
Viscosity
35 Pa·s
Emergency Repair• Fill over-sized holes,
smooth rough welds,repair non-structuraldefects
50g, 114g 3463
• Metal Magic SteelTM Stick• Adheres to damp surfaces and cures under water• Chemical and corrosion resistant• Can be drilled, filed and painted• Repairs small cracks in castings and fills oversized bolt
holes
Maximumtemperature
+120 °C
Workingtime
3 min.
Cure time
10 min.
453g,3,5kg tub kit
3478
Ferro-silicon filled with outstanding compressionstrength.Ideal for renewing surfaces subjected to compression, thrust, impact and harsh environments.• Rebuilding keyways and spline assemblies• Rebuilding of bearings, clamp connections, tensioning
elements, gear wheels or bearing seats• Shear strength (GBMS): 17 N/mm² • Compressive strength: 125 N/mm²
Service temperature
range:
-30 °C to+120 °C
Working life:
20 min.
Fixture time:
180 min.
50ml,400ml 9480
Food approved by Fraunhofer Institute, 2K-Epoxy adhesive, suitable for bonding metals and most of plastic parts in and around food processing area. • Good chemical resistance• Toughened• Good adhesion on stainless steel• Viscosity in Pa-s: 8.7• Tensile strength: 47 N/mm²• Peel strength: 0.4 N/mm • Colour mix: off-white
KTW approval (potable water)
Service temperature
range:
-55°C -+120°C
Working time:
110 - 190min.
Fixture time:
270 min.
Packsize:
50g of kit, 1,8 x 50m
tape
5070
• Easy to use repair kit for temporary repairs of weak areasand leakages on pipes
• The kit contains: protecting gloves, Lt 3463 andurathane-impregnated glass fiber reinforced plastic tape.
Loctite 3463: NSF / ANSI 61 certified
Maximum temperature
120°C
2,5cm x 427cm 5075
Non-sticky, self fusing multipurpose wrap withstandingextreme conditions. When stretched and wrapped arounda surface, it fuses to itself and instantly seals and protectsthe area against air leakage, water leakage, corrosion andscratches. In addition its tapered edges provide a uniformwrap thickness. It develops maximum strength in 24 hours.
UV resistant
Stretches up to
3 times its size
Service temperature
range
-55 °C to +180 °C
Elastic Sealing,general purpose 310ml,
570ml
TerosonMS 930
MS Polymer• Soft-elastic• UV and weathering resistant sealant• Multi-purpose• Tensile strength (DIN 53504): 1.0 MPa• Elongation at break (DIN 53504): 250 %
FDA Status, Germanischer Lloyd (sensoric test), BSS 7239
Service temperature
range
-50°C to+80°C
Skin formation
time:
25 - 40 min.
Colour
White, grey, black
Concretesurfaces repair
5,54kg,25,7kg 7257
Fast concrete repair solution• Particle size: small• Working time: 3 min. • Cure time: 22 min.• Recommended layer thickness: min. 6 mm
Workingtime
3 min.
Cure time
22 min.
Service temperature
range
-26 °C to +1.090 °C
400ml Aerosol 7039
• For cleaning electrical contacts exposed to moisture orother contaminations
• Does not affect insulating varnishes• Typical application: Cleaning of electrical contacts, re-
lays, switchgear etc.
Description
Contact cleaner spray
Cleaning Parts and Hands• Cleaning parts prior to
using adhesives/sealants• Have to remove cured
resins, adhesives/sea -lants, old gaskets, andother compounds withoutsurface damage
• Cleaning electricalcontacts
• Cleaning hands,removing ink, paint, resinand hard-to-shift dirt –with or without water
400mlAerosol,
10l canister
7063
• Solvent based general parts cleaner• Leaves no residue• Ideal for use prior to adhesive bonding and sealing
applications• Removes most greases, oils, lubrication fluids,
metal cuttings and fines from all surfaces
Description
Cleaner & degreaser
400mlAerosol 7200
• Removes cured gasket sealants and traditional gasketsin 10 to 15 minutes
• Minimal scraping• Usable on most types of surfaces
Description
Gasket remover
750ml, 5l, 20l 7840
• Biodegradable• Solvent free, non-toxic, non-flammable• Diluted with water• Removes grease, oil, cutting fluids and workshop grime
Description
Cleaner & degreaser
400ml, 3l
pumpspray
7850• Biodegradable• Contains premium skin conditioners• Works with or without water• Removes ground-in dirt, grease, grime, and oil
Description
Hand cleaner
Surface protection &
preparation / poor adhesion
900g,30kg 7255
• Sprayable wear resistant coating.• Ultra-smooth, ceramic reinforced epoxy that provides a
high gloss, low friction coating to protect against turbu-lence and abrasion.
• Seals and protects equipment from corrosion and wear.
WRAS approval (potable water)
Cure time
4 h
Recommended layer
thickness
min. 0,5 mm
Service temperature
range
-30 °C to +95 °C
150ml,500ml 7649
Surface Treatment - Activator, solvent based • Speed up cure on passive and inactive surfaces• For large bond gaps
WRAS approval (potable water)
On part life
≤ 30 daysActivator
Application
Before bonding
400mlAerosol 7800
• Excellent cathodic corrosion protection on ferrous met-als
• Restores protection to galvanized parts• Typical applications: Touching-up of metal parts after
welding, long term protection of metal assemblies
Appearance
Grey
Description
Zinc spray
Temperatureresistance
+550 °C
400mlAerosol 8005
• Belt Spray• Increases pulling power• Prevents slippage on all types of belts due to heat, cold,
dampness or dust• Restores moisture to prevent cracking and premature
wear
Appearance
Clear yellow liquid
Base
Solvent
Lubrication• Need to combat wear
and seizing caused byfriction
• Resist high temperaturesand tough operatingconditions
400mlAerosol 8011
• High temperature chain oil spray• Oxidation resistance prolongs lubricant service life• Lubricates open mechanisms, conveyors and chains at
elevated temperatures up to 250 °C
H2 NSF Reg. No.: 122978
Application
Lubrication
Base
Synthetic oil
Temperaturerange
-20°C to+250°C
400mlAerosol 8021
• Silicone Oil• Lubricates metal and non-metal surfaces• Suitable as release agentH1 NSF Reg. No.: 141642PZH approval
Appearance
Colourlessliquid
Base
Silicone oil
Temperaturerange
-30°C to+150°C
400mlAerosol 8031
• Cutting oil• Protects cutting tools in operation• Improves surface finish• Increases tool life• For drilling, sawing or tapping steel, stainless steel and
most nonferrous metals
Application
Cutting oil
Base
Mineral oil
Service temperature
range
-20°Cto +160°C
75ml, 1l 8104
• Silicone grease• Valve and packing grease• Wide temperature range• Lubricates most plastic and elastomeric components
H1 NSF Reg. No.: 122981
Application
Lubrication
Base
Silikon
Service temperature
range
-40°C to +200°C
400ml, 1l 8105
• Mineral grease• Lubricates moving parts• Colourless• Odourless• Ideal for bearings, cams, valves and conveyors
H1 NSF Reg. No.: 122979
Application
Lubrication
Base
Mineral oil
Service temperature
range
-20°C to +150°C
400mlAerosol 8192
• PTFE coating• For non-metal and metal surfaces• Creates sliding surface for free movement• Prevents dust /dirt accumulation• Protection against corrosion• For conveyor belts, slideways and cams
H2 NSF Reg. No.: 122980
Application
Lubrication
Base
PTFE
Service temperature
range
-180°C to +260°C
400mlAerosol 8201
• Five way spray• Frees assemblies• For light lubrication of metals• Cleans parts• Displaces moisture• Prevents corrosion
Appearance
Lightyellowliquid
Base
Mineral oil
Temperaturerange
-20°C to +120°C
400mlAerosol 8040
• Releases rusted, corroded and seized components bythe shock-freezing effect
• Wicks directly into the rust by capillary action • Released parts remain lubricated and protected from
corrosion
Releasingby freezing
Base
Mineral oil
907g 8014• Food grade metal free Anti-Seize• For stainless steel components• Suitable for wet environments
H1 NSF Reg. No.: 123004
Anti Seize
Lubrication
Colour:
White
Service temperature
range
-30°C to +400°C
400mlAerosol 8154
• Assembly paste with MoS2• Facilitates assembly and disassembly of cylindrical parts• Withstands heavy operation conditions• Lubricates and seals cylindrical parts, bearings, gear-
wheels at low speed• Colour: black
H2 NSF Reg. No.: 122982
Application:
Lubrication
Base
MoS2
Service temperature
range
-30°C to +450°C
What’s the Problem? OUR SOLUTION What’s the Problem? OUR SOLUTIONWhat’s the Problem? OUR SOLUTION
Maintenance Solutions for Food Processing Industry
The data contained herein are intended as reference only. Please contact your local Henkel Technical Support Group for assistance and recommendation on specifications for these products
Food plakat B1 ok:Layout 1 4/8/14 10:04 AM Page 1