Maintenance Solutions for Food Processing...

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Henkel AG & Co. KGaA Adhesive Technologies Henkelstraße 67 40589 Düsseldorf Germany The data contained herein are intended as reference only. Please contact Henkel Technical Support Group for assistance and recommendation on specifications for these products. ® designates a trademark of Henkel AG & Co. KGaA or its affiliates, registered in Germany and elsewhere © Henkel AG & Co. KGaA, 2013 Maintenance Solutions for Food Processing Industry

Transcript of Maintenance Solutions for Food Processing...

Henkel AG & Co. KGaAAdhesive TechnologiesHenkelstraße 6740589 DüsseldorfGermany

The data contained herein are intendedas reference only. Please contactHenkel Technical Support Group forassistance and recommendation onspecifications for these products.

® designates a trademark of Henkel AG & Co. KGaA or its affiliates, registered in Germany and elsewhere© Henkel AG & Co. KGaA, 2013

Maintenance Solutions for Food Processing Industry

Food plakat B1 ok:Layout 1 4/8/14 10:04 AM Page 2

10ml,50ml,250ml

222

• Ideal for low-strength thread locking of adjustingscrews, countersunk head screws and set screws

• Good on low strength metals which could break during disassembly, e.g. aluminium or brass

P1 NSF Reg. No.: 123002

Size ofThread

Up to M 36

Strength

Low

Long-term Temperature Resistance

-55°C - +150°C

Nuts, Bolts, Studs,Threaded Parts• Nuts, bolts, studs and

other threaded partsloosening

• Need to prevent threadscorroding and seizing

10ml,50ml,250ml

243

• Effective on all types of metal threaded fasteners• Prevents loosening on vibrating parts• Permits disassembly with hand tools for servicing• Good on oil-contaminated parts

P1 NSF Reg. No.: 123000

Size ofThread

Up to M 36

Strength

Medium

Long-term Temperature Resistance

-55°C - +180°C

10ml,50ml,250ml

270

• Suitable for all metal fasteners, including stainlesssteel, aluminium, plated surfaces and chrome-freecoatings

• Tolerates slight contaminations of industrial oils, e.g.engine oils, corrosion prevention oils, cutting fluids

• Ideal for permanently locking studs on engine blocksand pump housings

• To be used if regular removal for maintenance is notrequired

P1 NSF Reg. No.: 123006

Size ofThread

Up to M 20

Strength

High

Long-term

Temperature

Resistance

-55°C - +180°C

10ml,50ml,250ml

2701

• Suitable for all metal fasteners, including stainlesssteel as well as coated ones, e.g. zinc-coated

• Ideal for permanently locking studs on engine blocksand pump housings

• To be used if regular removal for maintenance is notrequired

DVGW approval (EN 751-1): NG-5146AR0617

Size ofThread

Up to M 20

Strength

High

Long-term Temperature Resistance

-55°C - +150°C

10ml,50ml,250ml

290• Ideal for locking preassembled fasteners, e.g.

instrumentation screws, electrical connectors and set screws

P1 NSF Reg. No.: 128462

Size ofThread

Up to M 6

Strenght

Medium

Long-term Temperature Resistance

-55°C - +150°C

50m,150m 55

• Applied on metal and threaded fittings• Non curing, immediate, full pressure seal

KTW approval (potable water)WRAS approval (BS 6920): 0311515DVGW approval (EN 751-2), class ARp: DV-5142AU 0166NSF / ANSI 61 certified

Maximumpipe size

Tested up to 4"

Temperature resistance

+130°C

Disassemblystrength

Low

Fluid Pipe Systems• Leaks from hydraulic, air,

coolant, oil or otherthreaded fittings

• Blockages caused bydebris from traditionaltape and hemp / pastesealants

• Need to lock and sealvalves, gauges, taps andfittings in any positionwithout leaks

50ml,250ml,

2l577

• General purpose sealant for all coarse metal threads

DVGW approval (EN 751-1): NG-5146AR0621WRAS approval (BS 6920): 0302507P1 NSF Reg. No.: 123001

Maximumpipe size

Tested up to 3"

Temperatureresistance

+150°C

Disassemblystrength

Medium

100ml,300ml 5331

• Ideal for use on threaded plastic or plastic / metalfittings e.g. industrial and agricultural plastic waterpipe systems or drainage systems

WRAS approval (BS 6920): 0706521DVGW approval (EN 751-1): NG-5146AR0618P1 NSF Reg. No.: 123620

Maximumpipe size

Tested up to 3"

Temperatureresistance

+150°C

Disassemblystrength

Low

10ml,50ml,250ml

542• Ideal for fine threads as used in hydraulic, pneumatic

& general fittings

DVGW approval (EN 751-1): NG-5146AR0855

Maximumpipe size

Tested up to 3/4"

Temperatureresistance

+150°C

Disassemblystrength

Medium

10ml,50ml, 250ml

510• Ideal for use on rigid flanges where high temperature

and chemical resistance is necessary

P1 NSF Reg. No.: 123007

Flange type

Rigid

Temperatureresistance

+200°C

Oil resistance

Excellent

Flanges Leaking• Bolted flanges leaking• Fretting corrosion and / or

bolt fatigue• Bolts loosen as gaskets

relax• Need to stop movement

between the flanges

25ml,50ml,65ml,80ml,300ml

518• Ideal for use on rigid iron, steel and aluminium

flanges

P1 NSF Reg. No.: 123758

Flange type

Rigid

Temperatureresistance

+150°C

Oil resistance

Excellent

40ml,80ml,300ml

5699• Ideal for sealing all types of flanges including

stamped sheet metal where water glycol resistance isrequired Tack free after 10 min.

P1 NSF Reg. No.: 122998

Flange type

Flexible

Temperatureresistance

-60°C -+200°C

Water/glycol resistance

Excellent

80mltube,

300mlcartridge

5920

• Tensile shear strength: 1.4N/mm²• Max. gap: 1mm• Skin over time: 40 min.• Cure through volume in 24 h: 2.5 mm• Strength: Low • Cure method: Moisture (Silicone)

Flange type

Flexible machined or castedsurfaces

Temperatureresistance

-60°C -+350°C

10ml,50ml,250ml

603

• Ideal for retaining close fitting cylindrical parts• Especially where thorough degreasing is not possible,

e.g. bearings

WRAS approval (BS 6920): 0412505P1 NSF Reg. No.: 123003

Strength

High

Diametricalclearance

Up to0.1mm

Temperature resistance

+150°C

Bearings, Bushes,Shafts, CylindricalParts• Loose bearings, bushes,

shafts or cylindrical partsthat have become oval

• Prevent reoccurrence offretting corrosion and wearin coaxial assemblies

• Need to increase strength• Simplify assembly proce

10ml,50ml,250ml

638

• Best resistance to dynamic, axial and radial loads• Ideal for shafts, gears, pulleys and similar cylindrical parts

WRAS approval (BS 6920): 0511518DVGW approval (EN 751-1): NG-5146AR0619P1 NSF Reg. No.: 123010

Strength

High

Diametricalclearance

Up to0.25mm

Temperature resistance

+150°C

50ml 660

• Ideal for repairing worn coaxial parts without remachining• Enables re-use of worn bearing seats, keys, splines or ta-

pers• Suitable for retaining shims

P1 NSF Reg. No.: 123704

Strength

High

Diametricalclearance

Up to0.5mm

Temperature resistance

+150°C

3g, 20g, 50g, 500g

401

• General purpose• Also for porous substrates such as wood, paper, leather,

cork and fabric• For acidic surfaces such as chromated or galvanized sur-

faces

P1 NSF Reg. No.: 123011

Operatingtemperature

-40 °C to+120 °C

Fixture time

3-10 sec.

Especially for

porous substrates

Joining SmallParts• Join different materials

rapidly• Bond parts temporarily

during positioningor repair

• Re-use broken parts• Need to speed up

production

3g, 20g, 300g

454

• General purpose gel• Bonding metals, composite materials, wood, cork, foam,

leather, card, paper, unglazed ceramics• Ideal for use on vertical or overhead surfaces

P1 NSF Reg. No.: 123009

Operatingtemperature

-40 °C to+120 °C

Fixture time

5-10 sec.

Especially for

porous substrates

20g, 500g 480

• Black grade, ideal for bonding metal to metal, to rubberor magnets

• For applications where high peel strength is required and/ or shock loads are present

• Good resistance in humid and / or chemical environ-ments

Operatingtemperature

-40 °C to+100 °C

Fixture time

20-50 sec.

Especially for

metal / plastics

Bonding of polyolefin plastics with low adhesion (PE, PP, PTFE).

10g, 300g 770

• Only for difficult to bond plastics• Provides (best) adhesion of instant adhesives to poly-

olefins and other low surface energy plasticsColourless

On part life8 hours

Polyolefin primer

Joining Large /Structural Parts• Strong durable joints

between different materials

• Replace welding / riveting- with a corrosion-free,reduced stress joint

24ml,50ml,200ml,400ml,20kg

3430A&B

• 2C Epoxy• Ultra clear• Toughened• Water resistant• Ideal for bonding glass, decorative panels and displays

as well as general repair applications

Operatingtemperature

-55 °C to+100 °C

Fixture time

12 min.

Viscosity

25 Pa·s

Set: Adhesive

50 ml,

Activator150 ml

330+

7388

• Fast curing, toughened adhesive• Good impact resistance• Ideal for bonding dissimilar substrates, including plastics,

like PVC, phenolic and acrylic

Loctite® 330: P1 NSF Reg. No.: 123005

Operatingtemperature

-55 °C to+100 °C

Fixture time

5 min.

Viscosity

67.5 Pa·s

25ml3450A&B

• Grindable• High strength• Ideal for bonding and filling damaged components• Fast curing

Operatingtemperature

-55 °C to+100 °C

Fixture time

12 min.

Viscosity

35 Pa·s

Emergency Repair• Fill over-sized holes,

smooth rough welds,repair non-structuraldefects

50g, 114g 3463

• Metal Magic SteelTM Stick• Adheres to damp surfaces and cures under water• Chemical and corrosion resistant• Can be drilled, filed and painted• Repairs small cracks in castings and fills oversized bolt

holes

Maximumtemperature

+120 °C

Workingtime

3 min.

Cure time

10 min.

453g,3,5kg tub kit

3478

Ferro-silicon filled with outstanding compressionstrength.Ideal for renewing surfaces subjected to compression, thrust, impact and harsh environments.• Rebuilding keyways and spline assemblies• Rebuilding of bearings, clamp connections, tensioning

elements, gear wheels or bearing seats• Shear strength (GBMS): 17 N/mm² • Compressive strength: 125 N/mm²

Service temperature

range:

-30 °C to+120 °C

Working life:

20 min.

Fixture time:

180 min.

50ml,400ml 9480

Food approved by Fraunhofer Institute, 2K-Epoxy adhesive, suitable for bonding metals and most of plastic parts in and around food processing area. • Good chemical resistance• Toughened• Good adhesion on stainless steel• Viscosity in Pa-s: 8.7• Tensile strength: 47 N/mm²• Peel strength: 0.4 N/mm • Colour mix: off-white

KTW approval (potable water)

Service temperature

range:

-55°C -+120°C

Working time:

110 - 190min.

Fixture time:

270 min.

Packsize:

50g of kit, 1,8 x 50m

tape

5070

• Easy to use repair kit for temporary repairs of weak areasand leakages on pipes

• The kit contains: protecting gloves, Lt 3463 andurathane-impregnated glass fiber reinforced plastic tape.

Loctite 3463: NSF / ANSI 61 certified

Maximum temperature

120°C

2,5cm x 427cm 5075

Non-sticky, self fusing multipurpose wrap withstandingextreme conditions. When stretched and wrapped arounda surface, it fuses to itself and instantly seals and protectsthe area against air leakage, water leakage, corrosion andscratches. In addition its tapered edges provide a uniformwrap thickness. It develops maximum strength in 24 hours.

UV resistant

Stretches up to

3 times its size

Service temperature

range

-55 °C to +180 °C

Elastic Sealing,general purpose 310ml,

570ml

TerosonMS 930

MS Polymer• Soft-elastic• UV and weathering resistant sealant• Multi-purpose• Tensile strength (DIN 53504): 1.0 MPa• Elongation at break (DIN 53504): 250 %

FDA Status, Germanischer Lloyd (sensoric test), BSS 7239

Service temperature

range

-50°C to+80°C

Skin formation

time:

25 - 40 min.

Colour

White, grey, black

Concretesurfaces repair

5,54kg,25,7kg 7257

Fast concrete repair solution• Particle size: small• Working time: 3 min. • Cure time: 22 min.• Recommended layer thickness: min. 6 mm

Workingtime

3 min.

Cure time

22 min.

Service temperature

range

-26 °C to +1.090 °C

400ml Aerosol 7039

• For cleaning electrical contacts exposed to moisture orother contaminations

• Does not affect insulating varnishes• Typical application: Cleaning of electrical contacts, re-

lays, switchgear etc.

Description

Contact cleaner spray

Cleaning Parts and Hands• Cleaning parts prior to

using adhesives/sealants• Have to remove cured

resins, adhesives/sea -lants, old gaskets, andother compounds withoutsurface damage

• Cleaning electricalcontacts

• Cleaning hands,removing ink, paint, resinand hard-to-shift dirt –with or without water

400mlAerosol,

10l canister

7063

• Solvent based general parts cleaner• Leaves no residue• Ideal for use prior to adhesive bonding and sealing

applications• Removes most greases, oils, lubrication fluids,

metal cuttings and fines from all surfaces

Description

Cleaner & degreaser

400mlAerosol 7200

• Removes cured gasket sealants and traditional gasketsin 10 to 15 minutes

• Minimal scraping• Usable on most types of surfaces

Description

Gasket remover

750ml, 5l, 20l 7840

• Biodegradable• Solvent free, non-toxic, non-flammable• Diluted with water• Removes grease, oil, cutting fluids and workshop grime

Description

Cleaner & degreaser

400ml, 3l

pumpspray

7850• Biodegradable• Contains premium skin conditioners• Works with or without water• Removes ground-in dirt, grease, grime, and oil

Description

Hand cleaner

Surface protection &

preparation / poor adhesion

900g,30kg 7255

• Sprayable wear resistant coating.• Ultra-smooth, ceramic reinforced epoxy that provides a

high gloss, low friction coating to protect against turbu-lence and abrasion.

• Seals and protects equipment from corrosion and wear.

WRAS approval (potable water)

Cure time

4 h

Recommended layer

thickness

min. 0,5 mm

Service temperature

range

-30 °C to +95 °C

150ml,500ml 7649

Surface Treatment - Activator, solvent based • Speed up cure on passive and inactive surfaces• For large bond gaps

WRAS approval (potable water)

On part life

≤ 30 daysActivator

Application

Before bonding

400mlAerosol 7800

• Excellent cathodic corrosion protection on ferrous met-als

• Restores protection to galvanized parts• Typical applications: Touching-up of metal parts after

welding, long term protection of metal assemblies

Appearance

Grey

Description

Zinc spray

Temperatureresistance

+550 °C

400mlAerosol 8005

• Belt Spray• Increases pulling power• Prevents slippage on all types of belts due to heat, cold,

dampness or dust• Restores moisture to prevent cracking and premature

wear

Appearance

Clear yellow liquid

Base

Solvent

Lubrication• Need to combat wear

and seizing caused byfriction

• Resist high temperaturesand tough operatingconditions

400mlAerosol 8011

• High temperature chain oil spray• Oxidation resistance prolongs lubricant service life• Lubricates open mechanisms, conveyors and chains at

elevated temperatures up to 250 °C

H2 NSF Reg. No.: 122978

Application

Lubrication

Base

Synthetic oil

Temperaturerange

-20°C to+250°C

400mlAerosol 8021

• Silicone Oil• Lubricates metal and non-metal surfaces• Suitable as release agentH1 NSF Reg. No.: 141642PZH approval

Appearance

Colourlessliquid

Base

Silicone oil

Temperaturerange

-30°C to+150°C

400mlAerosol 8031

• Cutting oil• Protects cutting tools in operation• Improves surface finish• Increases tool life• For drilling, sawing or tapping steel, stainless steel and

most nonferrous metals

Application

Cutting oil

Base

Mineral oil

Service temperature

range

-20°Cto +160°C

75ml, 1l 8104

• Silicone grease• Valve and packing grease• Wide temperature range• Lubricates most plastic and elastomeric components

H1 NSF Reg. No.: 122981

Application

Lubrication

Base

Silikon

Service temperature

range

-40°C to +200°C

400ml, 1l 8105

• Mineral grease• Lubricates moving parts• Colourless• Odourless• Ideal for bearings, cams, valves and conveyors

H1 NSF Reg. No.: 122979

Application

Lubrication

Base

Mineral oil

Service temperature

range

-20°C to +150°C

400mlAerosol 8192

• PTFE coating• For non-metal and metal surfaces• Creates sliding surface for free movement• Prevents dust /dirt accumulation• Protection against corrosion• For conveyor belts, slideways and cams

H2 NSF Reg. No.: 122980

Application

Lubrication

Base

PTFE

Service temperature

range

-180°C to +260°C

400mlAerosol 8201

• Five way spray• Frees assemblies• For light lubrication of metals• Cleans parts• Displaces moisture• Prevents corrosion

Appearance

Lightyellowliquid

Base

Mineral oil

Temperaturerange

-20°C to +120°C

400mlAerosol 8040

• Releases rusted, corroded and seized components bythe shock-freezing effect

• Wicks directly into the rust by capillary action • Released parts remain lubricated and protected from

corrosion

Releasingby freezing

Base

Mineral oil

907g 8014• Food grade metal free Anti-Seize• For stainless steel components• Suitable for wet environments

H1 NSF Reg. No.: 123004

Anti Seize

Lubrication

Colour:

White

Service temperature

range

-30°C to +400°C

400mlAerosol 8154

• Assembly paste with MoS2• Facilitates assembly and disassembly of cylindrical parts• Withstands heavy operation conditions• Lubricates and seals cylindrical parts, bearings, gear-

wheels at low speed• Colour: black

H2 NSF Reg. No.: 122982

Application:

Lubrication

Base

MoS2

Service temperature

range

-30°C to +450°C

What’s the Problem? OUR SOLUTION What’s the Problem? OUR SOLUTIONWhat’s the Problem? OUR SOLUTION

Maintenance Solutions for Food Processing Industry

The data contained herein are intended as reference only. Please contact your local Henkel Technical Support Group for assistance and recommendation on specifications for these products

Food plakat B1 ok:Layout 1 4/8/14 10:04 AM Page 1