'àm] , ABB , 2011 3C #×þ&òf QÑ¼ý,

3C2011

, ABB , 2011

3C

( )

Month DD, Year | Slide 2© ABB Group

ABB

–

SIL 3

HART FF )

: CIM/MES, ERP, CMMS

800xA

Month DD, Year | Slide 3© ABB Group

© ABB Group September 5, 2011 | Slide 4

Power DistributionPower Management

Process ElectrificationLV & MV

Ethernet Control Network

Remote Operator andEngineering Clients

System Servers

Process Automation

Engineering

Safety / ESD

Knowledge Portals as Thin ClientsMES and Business Systems

ECS, ISA-95, OPC…

3rd party PLC’s

Serial, OPC.. Operation

LocalPanels

ProcessInstrumentation

- Switchgears- Smart MCC’s- Frequencyconverters- Multi-drive

- Network control & protection- Load Shedding

TCP/IPIEC61850

Extended Operator Workplace

ABB DCS - 800xA System Overview

IMAsset Server

ConnectivityServers

© ABB Group September 5, 2011 | Slide 5© ABB Group September 5, 2011 | Slide 5

Power AutomationProcess Automation

Control Room

Control System

Process Control

Field Network

Plant Network

Control Network

IED

Process ControlWorkplace

System Server

IEC 61850 Network

ElectricalWorkplace

Turbine, Water + Steam Cycle, Unit Control, Boiler, FGP …

Generator Protection, Transformer Protection,MV / HV Switchyard, Excitation, Synchronization

InstrumentationDrives LV Switchgear

IEC 61850Substitute Hardware I/O

MV/HV ProtectionMV/HV Control MV Drives

Substation Automation

800xA Device Management IEC 61850 Integrated Process and Power Automation


Integration of 3rd Party Protection RelaysArchitecture Overview

(IEC61850 GOOSE)

AC 800M Controller

Operator Workplace

Client / Server Network

Vertical Integration(IEC61850 MMS)

System servers

Horizontal Integration

Integration of IEC61850 compliant 3rd Party Protection & Control Relays is similar to ABB Protection & Control Relays

Multi-vendor Interoperability


Example: Circuit Breaker Faceplate developed by ABB Norway

IEC 61850 in System 800xA


LibrariesREUSE library from O&G

O&G in Norway has a complete library including IEC 61850 support named REUSE including preconfigured objects with Faceplates for e.g. Circuit-Breaker, Transformer, Generator, Bus bars

Contact person: oilandgasreuseorderbox/NOABB/ABB@ABB

CCR

FIELD

Redundant Aspect Servers

Red. Connectivity Servers

Redundant Client/Server Network

Power SCADA C/R SCADA MEP SCADA Alarm SCADA Backup Chemil SCADA GAS SCADA WWT SCADA UPW SCADA

Edge Switch

POWER

Redundant

S800 I/O

Core Switch CCR

FIELDRedundant Control Network

C/R

Redundant Redundant Phase 1 Phase 2

MEP

Redundant Redundant Phase 1 Phase 2

OPC to Gas /Chemical / Waters Systems

Fire Walls

n pairs of cables

Coming fromGasChemicalWaters ….

* / by others

By packages

ABB FMCS System Structure for XX Fab Plant






System Servers

Process Automation

Engineering

Safety / ESD


ECS, ISA-95, OPC…

3rd party PLC’s


LocalPanels




TCP/IPIEC61850



IMAsset Server

ConnectivityServers


ABB DCS 800xA –

• (data) (information)

(Oracle DB ), CIM/ERP/CMMS )

DCS

Data direct link Office Excel

IE Remote Desktop Access

Calculations and SoftpointsTo transform data into actionable information for timely decision-making and process tuning

PLC + !


ABB Data Direct Excel Add-In ExcelVBA

Information Management : Excel Data Access Reporting


Anti-virus Server

Fiber Optics (Star)

Redundant Client/Server Network (Ethernet)

GAS

XX FMCS

Chemical

ERC

Clean Room HVAC

FMCS

Operator Stations x 4 (Dual screens)

• 2oo3 Redundant Aspect Servers (AS)

• Dual Domain Controller (DC)

• Dual Info. Management Server (IM)

Office Network for Firewall, EDMS, and Info-Center PC

VESDA, PA, FACCTV, Access

EngineeringStation (ES)

Red. CS

LED Ticker

OS x 3OS x 3 OS x 1 OS x 1

Core Switch

Edge Switch

Edge Switch

OS x 2

Controllers & I/Os not shown!


Red. CS

Edge Switch

WTS

Red. CS


OS x 2Red. CS x 2

Edge Switch

Red. CS

Controllers & I/Os are not in FMCS scope.

Firewall

AO Server File backup Server

Red. CS

To 12D & Office network

OPC(by Others)

UPW/PCW/WWT

Edge Switch

Prof

ibus

-DP

Red. AC800HI Controllers & Safety I/O

PLC-2

PLC-n

PLC-1

Edge Switch

Prof

ibus

-DP

Server


HVAC

Ref: Wang, S., 2008, Supervisory and Optimal Control of Building HVAC Systems: A Review, HVAC&R Research, Vol. 14, No. 1.

ChillerAC800M Controller/Communication Interface

Information Manager

FMCS HMI / 800xA DCS

Operation Supporting System

Engineer






System Servers

Process Automation

Engineering

Safety / ESD


ECS, ISA-95, OPC…

3rd party PLC’s


LocalPanels




TCP/IPIEC61850



IMAsset Server

ConnectivityServers

Current Situation

How can productivity be increased significantly?

How can production be optimized on short term schedules?

How can capital requirements and stock inventory be reduced?

How can performance of logistics be improved?

How can formal quality requirements be achieved while cost remain the same?

Automation on shop floor level has mainly been done

Systems on ERP level are installed

Maintenance systems are partly available

Optimization of automation is often done

Data from enterprise management level

devicesUp to 200 parameters per field device / increasing number of field

devices

Data from the field level

Production/Plant Management&

Process Management

Business Integration

The flood of information must be dealt with!

Layer model

Level 0

Level 1

Level 2

Level 3 ProductionManagement Level

PlantControl Level

ProcessControl Level

CPMCollaborative ProductionManagement

ERP

Single Control

EnterpriseManagement LevelLevel 4

CPM (Collaborative Production Management)corresponds to

MES (Manufacturing Execution System) with further

Collaborative support for production

Layer model

PLC (Siemens, Allen-Bradley...) DCS, SCADA…

Executives

Process engineers, Production & Quality Manager

Controller & Production planner

Maintenance & Operating engineers

IndustrialIT cpmPlus tailored data

EfficiencyProcess run always close to the optimum

Effective production and maintenance management

Higher manpower efficiency

Improved stock and inventory control

QualityLower product quality variability

ProductivityLower thermal and electrical energy consumption

Reduced asset downtime and production costs

Increased production under lower costs

Continuous improvementKPI target monitoring for continuous improvement

Higher frequency of timely business decisions

Proof-of-performance and compliance

IndustrialIT cpmPlus targets

Chemicals & PharmaceuticalBASF, Bayer, Sanofi Aventis, Wacker, Brillux, Janssen Pharmaceuticals, DOW, Clariant, EWE, DSM, SKW Piesteritz, Bayer Healthcare, Böhringer Ingelheim…

Pulp & PaperWeyerhaeuser, Stora Enso, UPM, Visy Paper, M-Real, Norske Skog, Mondi, Sappi, SCA, Marchi, CVG Papier, April Asia…

Metall: North American Stainless, Arcelor, Celsa, Thyssen Krupp, Corus, Outokumpu, Avesta Polarit, Sandvik, BaoSteel, China Steel…

Cement & Minerals: Holcim, Lafarge, CRH, Siam Cement, Votorantin, BuzziUnicem, CVRD, Alunorte, Codelco, Boliden, Sherrit International…

Weitere Branchen…OMV, Warsteiner, Gunnar Dafgaard AB Frozen Products, Statoil, Stadtwerke Düsseldorf…

Extraction of References


” ”–


ABB 800xA eDMS (1/6)


”EDMS_HVSS” eDMS



eDMSABB 800xA eDMS (3/6)


eDMS Microsoft Office PDFAUTOCAD jpg bmp



CAD drawingABB 800xA eDMS (6/6)


-


Hardware Overview---Alarm

: I/O (1/5)


CR

Alarm

: I/O (2/5)


IO

IO

: I/O (3/5)


: I/O (4/5)


“Reference”

: I/O (5/5)


: PC, Network & Software Monitoring

Monitoring of your importantIT Assets, for example

SoftwareProper execution, CPU utilization, Resource utilization

Computer hardwareHard disk utilization, Overall resource availability, Network usage

Computer peripheralsPrinters (toner, paper), UPS’s (battery health)

Network devicesSwitches, routers, firewalls

Business equipmentNetworked PBX’s, Copiers, Faxes

Any device that runs Windows or supports SNMP


, Server PC

Link Dell (utility tool)


800xA


Anti-virus Server

Fiber Optics (Star)

Redundant Client/Server Network (Ethernet)

GAS

XX FMCS

Chemical

ERC

Clean Room HVAC

FMCS

Operator Stations x 4 (Dual screens)

• 2oo3 Redundant Aspect Servers (AS)

• Dual Domain Controller (DC)

• Dual Info. Management Server (IM)

Office Network for Firewall, EDMS, and Info-Center PC

VESDA, PA, FACCTV, Access

EngineeringStation (ES)

Red. CS

LED Ticker

OS x 3OS x 3 OS x 1 OS x 1

Core Switch

Edge Switch

Edge Switch

OS x 2



Red. CS

Edge Switch

WTS

Red. CS


OS x 2Red. CS x 2

Edge Switch

Red. CS

Controllers & I/Os are not in FMCS scope.

Firewall

AO Server File backup Server

Red. CS

To 12D & Office network

OPC(by Others)

UPW/PCW/WWT

Edge Switch

Prof

ibus

-DP

Red. AC800HI Controllers & Safety I/O

PLC-2

PLC-n

PLC-1

Edge Switch

Prof

ibus

-DP


XX FMCS 3rd party

AB PLC

SIMENS PLC

VESDA system

WinCC OPC

Intouch OPC

iFix OPC

Kepware OPC

Kepware LinkMaster


Rexchip ( ), TaiwanClient: Rexchip Electronics Corp., TaiwanSite: Hou Li / Taichung, TaiwanApplication: 12” Silicon Fab. for DRAM, 80,000 wafers per month. Total plant control systems incl.

FMCS (Facility Monitoring & Control System)Clean Room & HVACWater TreatmentGas & Chemical SupplyLife Monitoring Systems ( Fire, VESDA, CCTV, Access Control )

System 800xA V4.1 with16 OS distributed in 5 locations2oo3 AS, 8 Red. CS, 2 IM, 2 DC, 1 AO28 Safety Controller (Redundant) w/ 14,000 I/O39 BPCS Controller (Redundant) w/ 28,000 I/O2,000 HART Instrumentation Devices for AOProfibus to Siemens, A-B, Danfoss Inverter…OPC to 3’rd party PLCs, Win-CC, VESDA,… etc.SIL Engineering support3rd party systems integration

EDMS (Electronic Document Management System)SPC (Statistic Process Control)

Start Operation in May 2007

'àm] , ABB , 2011 3C #×þ&òf QÑ¼ý,

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