LIT-11626-22-19_Griz_550_EPS_FI_4wd_1625

This ATV should not be ridden by anyone under 16 years of age.WARNING

OWNERS MANUAL

28P-28199-10LIT-11626-22-19

YFM5FGY/YFM5FGPY

READ THIS MANUAL CAREFULLY!It contains important safety information.

DIC2342

EBU17092

Read this manual carefully before operating this vehicle. This manual should stay with this ve-hicle if it is sold.

U28P10E0.book Page 1 Thursday, April 10, 2008 9:29 AM

EBU17170

INTRODUCTIONEBU17271

Congratulations on your purchase of the Yamaha YFM5FGY/YFM5FGPY. This ATV represents the resultof many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing ma-chines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship andreliability that have made Yamaha a leader in these fields.This manual will provide you with a good basic understanding of the features and operation of this ATV.This manual includes important safety information. It provides information about special tech-niques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-dures. If you have any questions regarding the operation or maintenance of your ATV, please consult aYamaha dealer.

AN IMPORTANT SAFETY MESSAGE: READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETE-

LY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS. PAY CLOSE ATTENTION TO THE WARNING AND NOTICE LABELS ON THE ATV. NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. FREE TRAINING IS

AVAILABLE TO ANYONE WHO BUYS A NEW ATV. CALL 1-800-887-2887 FOR MORE INFORMA-TION.

THIS ATV, AND ANY OTHER ATV OVER 90 cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16YEARS OF AGE.


EBU17330

IMPORTANT MANUAL INFORMATIONEBU17342

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-JURY OR DEATH.Particularly important information is distinguished in this manual by the following notations:

* Product and specifications are subject to change without notice.

This is the safety alert symbol. It is used to alert you to potential per-sonal injury hazards. Obey all safety messages that follow this sym-bol to avoid possible injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP


EBU17350

IMPORTANT NOTICEEBU17360

Welcome to the Yamaha world of motor sports!This ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this ATVon any public street, road or highway.This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations ineffect at the time of manufacture.Please check your local riding laws and regulations before operating this ATV.

EBU17382

YFM5FGY/YFM5FGPYOWNERS MANUAL

2008 by Yamaha Motor Corporation, U.S.A.1st edition, March 2008

All rights reserved.Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

is expressly prohibited.Printed in Japan.

P/N LIT-11626-22-19


WARNINGEWB00010

Indicates a potential hazard that could resultin serious injury or death.

EBU17420

TABLE OF CONTENTSSAFETY INFORMATION .............................. 1-1

LOCATION OF THE WARNING AND SPECIFICATION LABELS ............................ 2-1

DESCRIPTION .............................................. 3-1Left view ...................................................... 3-1Right view.................................................... 3-1Controls and instruments ............................ 3-2

INSTRUMENT AND CONTROL FUNCTIONS .................................................. 4-1

Main switch ................................................ 4-1Indicator lights and warning lights .............. 4-2Multifunction display ................................... 4-5Handlebar switches .................................... 4-7Throttle lever ............................................ 4-13

Speed limiter .............................................4-14Front brake lever .......................................4-15Brake pedal and rear brake lever .............4-15Drive select lever ......................................4-16Fuel tank cap ............................................4-16Fuel ...........................................................4-17Seat ..........................................................4-19Storage compartments .............................4-19Front carrier ..............................................4-22Rear carrier ...............................................4-22Adjusting the front and rear shock

absorber assemblies ...............................4-22Auxiliary DC jack .......................................4-23

PRE-OPERATION CHECKS ..........................5-1Pre-operation check list ..............................5-1Fuel .............................................................5-4Engine oil ....................................................5-4Final gear oil ...............................................5-4Differential gear oil ......................................5-4Coolant .......................................................5-4Front and rear brakes .................................5-5Throttle lever ...............................................5-6Tires ............................................................5-6Measuring the tire pressure ........................5-7Tire wear limit .............................................5-8Chassis fasteners .......................................5-9


Instruments, lights and switches ................ 5-9

OPERATION .................................................. 6-1Starting the engine ..................................... 6-1Operating the drive select lever and

driving in reverse ...................................... 6-3Engine break-in .......................................... 6-4Parking ....................................................... 6-5Parking on a slope ..................................... 6-5Accessories and loading ............................ 6-6

RIDING YOUR ATV ...................................... 7-1GETTING TO KNOW YOUR ATV............... 7-2RIDE WITH CARE AND GOOD

JUDGEMENT............................................ 7-3BE CAREFUL WHERE YOU RIDE........... 7-13TURNING YOUR ATV .............................. 7-19CLIMBING UPHILL ................................... 7-21RIDING DOWNHILL.................................. 7-25CROSSING A SLOPE............................... 7-27CROSSING THROUGH SHALLOW

WATER ................................................... 7-29RIDING OVER ROUGH TERRAIN ........... 7-31SLIDING AND SKIDDING......................... 7-32WHAT TO DO IF... .................................... 7-33WHAT TO DO... ........................................ 7-34

PERIODIC MAINTENANCE AND MINOR REPAIR ..........................................................8-1

Owners manual and tool kit .......................8-1Periodic maintenance chart for the

emission control system ...........................8-3General maintenance and lubrication

chart ..........................................................8-4Removing and installing panels ..................8-8Removing the radiator grills ......................8-20Checking the spark plug ...........................8-20Engine oil and oil filter cartridge ................8-22Final gear oil .............................................8-27Differential gear oil ....................................8-29Coolant .....................................................8-31Cleaning the air filter element ...................8-37Cleaning the spark arrester ......................8-41V-belt case drain plug ...............................8-43Adjusting the throttle cable free play .........8-44Valve clearance ........................................8-45Adjusting the drive select lever safety

system cable ...........................................8-45Checking the front and rear brake pads ...8-45Checking the rear brake hose

protectors ................................................8-46Checking the brake fluid level ...................8-47Changing the brake fluid ...........................8-48


Checking the front and rear brake lever free play ................................................. 8-48

Adjusting the brake pedal free play .......... 8-49Axle boots ................................................ 8-51Checking and lubricating the cables ........ 8-52Checking and lubricating the front and

rear brake levers .................................... 8-53Checking and lubricating the brake

pedal ...................................................... 8-53Checking the wheel hub bearings ............ 8-54Checking the stabilizer bushes ................ 8-54Lubricating the rear knuckle pivots ........... 8-54Lubricating the steering shaft ................... 8-55Battery ...................................................... 8-55Replacing a fuse ...................................... 8-58Replacing a headlight bulb ....................... 8-60Adjusting a headlight beam ...................... 8-62Replacing the tail/brake light bulb ............ 8-63Removing a wheel .................................... 8-64Installing a wheel ...................................... 8-64Troubleshooting ....................................... 8-65Troubleshooting charts ............................. 8-67

CLEANING AND STORAGE.......................... 9-1Cleaning ..................................................... 9-1Storage ....................................................... 9-2

SPECIFICATIONS .......................................10-1

CONSUMER INFORMATION.......................11-1Identification numbers ...............................11-1Noise regulation ........................................11-3Maintenance record ..................................11-4YAMAHA MOTOR CORPORATION,

U.S.A. ATV LIMITED WARRANTY .........11-5YAMAHA EXTENDED SERVICE

(Y.E.S.) ...................................................11-7


1-1

1

EBU17430

SAFETY INFORMATIONEBU27230

AN ATV IS NOT A TOY AND CAN BE HAZARD-OUS TO OPERATE.An ATV handles differently from other vehicles, in-cluding motorcycles and cars. A collision or roll-over can occur quickly, even during routinemaneuvers such as turning and riding on hills orover obstacles, if you fail to take proper precau-tions.SEVERE INJURY OR DEATH can result if you donot follow these instructions: Read this manual and all labels carefully and fol-

low the operating procedures described. Never operate an ATV without proper training or

instruction. Take a Training Course. Beginnersshould receive training from a certified instruc-tor. Contact an authorized ATV dealer or call 1-800-887-2887 to find out about the trainingcourses nearest you.

Always follow the age recommendation: A child under 16 years old should never oper-ate an ATV with engine size greater than 90 cc.

Never allow a child under age 16 to operate anATV without adult supervision, and never allowcontinued use of an ATV by a child if he or shedoes not have the abilities to operate it safely.

Never carry a passenger on an ATV. Always avoid operating an ATV on any paved

surfaces, including sidewalks, driveways, park-ing lots and streets.

Never operate an ATV on any public street, roador highway, even a dirt or gravel one.

Never operate an ATV without wearing an ap-proved motorcycle helmet that fits properly. Youshould also wear eye protection (goggles or faceshield), gloves, boots, a long-sleeved shirt or ajacket, and long pants.

Never consume alcohol or drugs before or whileoperating this ATV.

Never operate at speeds too fast for your skillsor the riding conditions. Always go at a speedthat is proper for the terrain, visibility, operatingconditions, and your experience.

Never attempt wheelies, jumps, or other stunts.


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Always inspect your ATV each time you use it tomake sure it is in safe operating condition. Al-ways follow the inspection and maintenanceprocedures and schedules described in thismanual.

Always keep both hands on the handlebars andboth feet on the footboards of the ATV duringoperation.

Always go slowly and be extra careful when op-erating on unfamiliar terrain. Always be alert tochanging terrain conditions when operating theATV.

Never operate on excessively rough, slippery orloose terrain until you have learned and prac-ticed the skills necessary to control the ATV onsuch terrain. Always be especially cautious onthese kinds of terrain.

Always follow proper procedures for turning asdescribed in this manual. Practice turning at lowspeeds before attempting to turn at fasterspeeds and never turn at excessive speeds.

Never operate the ATV on hills too steep for theATV or for your abilities. Practice on smaller hillsbefore attempting larger hills.

Always follow proper procedures for climbinghills as described in this manual. Check the ter-rain carefully before you start up any hill. Neverclimb hills with excessively slippery or loose sur-faces. Shift your weight forward. Never open thethrottle suddenly. Never go over the top of a hillat high speed.

Always follow proper procedures for going downhills and for braking on hills as described in thismanual. Check the terrain carefully before youstart down any hill. Shift your weight backward.Never go down a hill at high speed. Avoid goingdown a hill at an angle that would cause the ve-hicle to lean sharply to one side. Go straightdown the hill where possible.

Always follow proper procedures for crossingthe side of a hill as described in this manual.Avoid hills with excessively slippery or loose sur-faces. Shift your weight to the uphill side of theATV. Never attempt to turn the ATV around onany hill until you have mastered the turning tech-nique described in this manual on level ground.Avoid crossing the side of a steep hill if possible.

Always use proper procedures if you stall or rollbackwards when climbing a hill. To avoid stall-ing, use the proper gear range and maintain a


1-3

1

steady speed when climbing a hill. If you stall orroll backwards, follow the special procedure forbraking described in this manual. Dismount onthe uphill side or to a side if pointed straight up-hill. Turn the ATV around and remount, followingthe procedure described in this manual.

Always check for obstacles before operating in anew area.

Never attempt to operate over large obstacles,such as large rocks or fallen trees. Always followproper procedures when operating over obsta-cles as described in this manual.

Always be careful when skidding or sliding.Learn to safely control skidding or sliding bypracticing at low speeds and on level, smoothterrain. On extremely slippery surfaces, such asice, go slowly and be very cautious in order to re-duce the chance of skidding or sliding out of con-trol.

Never operate an ATV in fast flowing water or inwater deeper than that recommended in thismanual. Remember that wet brakes may havereduced stopping ability. Test your brakes afterleaving water. If necessary, apply them severaltimes to let friction dry out the linings.

Always be sure there are no obstacles or peoplebehind you when you operate in reverse. Whenit is safe to proceed in reverse, go slowly.

Always use the size and type of tires specified inthis manual.

Always maintain proper tire pressure as de-scribed in this manual.

Never modify an ATV through improper installa-tion or use of accessories.

Never exceed the stated load capacity for anATV. Cargo should be properly distributed andsecurely attached. Reduce speed and follow in-structions in this manual for carrying cargo orpulling a trailer. Allow greater distance for brak-ing.

FOR MORE INFORMATION ABOUT ATV SAFE-TY, call the Consumer Products Safety Commis-sion at 1-800-638-2772, or the ATV DistributorsSafety Hotline at 1-800-852-5344.


1-4

1WARNING

EWB02320

WARNINGEWB00030

POTENTIAL HAZARDImproper handling of gasoline.WHAT CAN HAPPENGasoline can catch fire and you could beburned.HOW TO AVOID THE HAZARDAlways turn off the engine when refueling.Do not refuel right after the engine has beenrunning and is still very hot.Do not spill gasoline on the engine or ex-haust pipe/muffler when refueling.Never refuel while smoking, or in the vicinityof sparks, open flames, or other sources ofignition such as the pilot lights of waterheaters and clothes dryers.When transporting the ATV in another vehi-cle, be sure it is kept upright. Otherwise, fuelmay leak out of the fuel tank.WHAT CAN HAPPENGasoline is poisonous and can cause inju-ries.

HOW TO AVOID THE HAZARDIf you should swallow some gasoline or in-hale a lot of gasoline vapor, or get some gas-oline in your eyes, seek medical helpimmediately. If gasoline spills on your skin,wash with soap and water. If gasoline spillson your clothing, change your clothes.

POTENTIAL HAZARDStarting or running the engine in a closed ar-ea.WHAT CAN HAPPENExhaust fumes are poisonous and maycause loss of consciousness and deathwithin a short time.HOW TO AVOID THE HAZARDAlways operate your ATV in an area with ad-equate ventilation.


2-1

2

EBU17660

LOCATION OF THE WARNING AND SPECIFICATION LABELS


2-2

2

EBU17670

Read and understand all of the labels on your ATV. These labels contain important information for safe andproper operation.Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace-ment label from your Yamaha dealer.

99 lbs. (45 kg)

3B4-24875-U0

187 lbs. (85 kg)

3B4-24875-S0

43P-2151K-00

5880 N (600 kgf)1322 lbf 147 N ( 15 kgf) 33 lbf


2-3

2

1 lb (0.5 kg).3B4-2151F-U0

WARNINGImproper tire pressure or overloading can causeloss of control.Loss of control can result in severe injury ordeath.OPERATING TIRE PRESSURE : Set with tires cold Recommended : Front : 5.0 psi (35.0 kPa)

Rear : 4.4 psi (30.0 kPa) Minimum : Front : 4.6 psi (32.0 kPa)

Rear : 4.0 psi (27.0 kPa) Never set tire pressure below minimum. It could cause the tire to dislodge from the rim.

LOADING / TRAILER TOWING Cargo or a trailer can affect stability and handling. Read owners manual before loading or towing. When loading with cargo or towing a trailer : Reduce speed and allow more room to stop. Avoid hills and rough terrain. Maximum weight capacity : 485 lbs. (220 kg) Includes weight of operator, cargo and accessories (and if applicable, trailer tongue weight).

28P-2816M-U0

5


2-4

2WARNING

4D3-2816L-00

NEVER operate this ATV if you areunder age 16.

Operating this ATV if you are underthe age of 16 increases yourchance of severe injury or death.

16UNDER

8 9

10


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3

EBU17680

DESCRIPTION EBU17690Left view

EBU17700Right view

1. Radiator cap2. Battery3. Fuses4. Air filter case5. Spark arrester6. Engine oil dipstick7. Oil filter cartridge8. Coolant reservoir

1. Rear shock absorber assembly spring preload adjusting ring

2. Rear storage compartment and tool kit3. Fuel tank cap cover4. Front shock absorber assembly spring preload adjusting

ring5. Spark plug6. Brake pedal7. V-belt case drain plug


3-2

3

EBU17712Controls and instruments TIP

The ATV you have purchased may differ slightlyfrom the figures shown in this manual.

1. Drive select lever2. Rear brake lever3. Handlebar switches4. Rear brake fluid reservoir5. Multifunction display6. Front brake fluid reservoir7. On-Command four-wheel-drive/differential gear lock

switch8. Front brake lever9. Throttle lever10.Front storage compartment11.Main switch12.Auxiliary DC jack


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4

EBU17722

INSTRUMENT AND CONTROL FUNCTIONS

WARNINGEWB00010

Indicates a potential hazard that could result inserious injury or death.EBU17760Main switch The positions of the main switch are as follows:

ONAll electrical systems are supplied with power. Theheadlights and taillight come on when the lightswitch is on, and the engine can be started. Thekey cannot be removed.

OFFAll electrical systems are off. The key can be re-moved.

1. Main switch


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4

EBU26692Indicator lights and warning lights

EBU17830Reverse indicator light This indicator light comes on when the transmis-sion is in the reverse position.

EBU17860Neutral indicator light This indicator light comes on when the transmis-sion is in the neutral position.

EBU28662Coolant temperature warning light This warning light comes on when the engine over-heats. When this occurs during operation, stop theengine as soon as it is safe to do so and allow it tocool down for about 10 minutes.The electrical circuit of the warning light can bechecked by turning the key to ON. If the warninglight does not come on, have a Yamaha dealercheck the electrical circuit.

NOTICEECB00891

The engine may overheat if the ATV is over-loaded. In this case, reduce the load to spec-ification.

1. On-Command differential gear lock indicator light DIFF. LOCK

2. Low-range indicator light L3. High-range indicator light H4. Neutral indicator light N5. Reverse indicator light R6. Park indicator light P7. On-Command four-wheel-drive/differential gear lock

indicator / 8. Engine trouble warning light 9. Coolant temperature warning light 10.Electric Power Steering warning light EPS (for EPS

model)


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The engine may also overheat if mud or dirthas accumulated on the radiator (i.e., afterriding in wet terrain). In this case, see page8-20 for an explanation on how to access theradiator.

Start the engine after making sure that thewarning light is out. Continuous use whilethe warning light is on may cause damage tothe engine.

EBU27280Engine trouble warning light This warning light comes on or flashes when anelectrical circuit monitoring the engine is defective.When this occurs, have a Yamaha dealer checkthe self-diagnosis system. (See page 4-5 for an ex-planation of the self-diagnosis device.)The electrical circuit of the warning light can bechecked by turning the key to ON. If the warninglight does not come on, then go off, have aYamaha dealer check the electrical circuit.

EBU29060Electric Power Steering warning light EPS (for EPS model) This warning light comes on when the key is turnedto ON, and then goes off once the engine is start-ed. If the warning light remains on or comes on af-ter the engine is started, the EPS system may bedefective. When this occurs, have a Yamaha deal-er check the EPS system.The electrical circuit of the warning light can bechecked by turning the key to ON. If the warninglight does not come on, have a Yamaha dealercheck the electrical circuit.

TIP If the engine is stopped using the engine stop

switch and the key is in the ON position, theEPS warning light comes on to indicate that thepower assistance for the steering is not function-ing.

If the steering load is too heavy (i.e., excessivesteering use when the ATV is traveling at a slowspeed), the power assist is reduced to protectthe EPS motor from overheating.


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EBU17961On-Command four-wheel-drive/differential gear lock indicator / The On-Command four-wheel-drive indicator comes on when the On-Command four-wheel-drive switch is set to the 4WD position.The On-Command differential gear lockindicator in the On-Command four-wheel-drive indicator also comes on when the On-Com-mand differential gear lock switch is set to theLOCK position.

TIP Due to the synchronizing mechanism in the dif-

ferential gear case, the four-wheel-drive indica-tor may not come on until the ATV starts moving.

When the On-Command differential gear lockswitch is set to LOCK, the indicator willflash until the differential gear is locked.

EBU17970Park indicator light This indicator light comes on when the transmis-sion is in the park position.

EBU17980High-range indicator light This indicator light comes on when the transmis-sion is in the high-range position.

EBU17990Low-range indicator light This indicator light comes on when the transmis-sion is in the low-range position.

EBU18001On-Command differential gear lock indicator light DIFF. LOCK This indicator light and the On-Command differen-tial gear lock indicator in the display come on whenthe On-Command differential gear lock switch isset to the LOCK position.TIPWhen the switch is set to LOCK, the On-Com-mand differential gear lock indicator light will flashuntil the differential gear is locked.


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EBU27293Multifunction display

The multifunction display is equipped with the fol-lowing: a speedometer (which shows the riding speed) an odometer (which shows the total distance

traveled) two tripmeters (which show the distance trav-

eled since they were last set to zero)

a clock an hour meter (which shows the total time the

engine has been running) a fuel meter a self-diagnosis device

Odometer and tripmeter modesPushing the SELECT button switches the displaybetween the odometer mode ODO and the trip-meter modes A and B in the following order:ODO TRIP A TRIP B ODOTo reset a tripmeter, select it by pushing the SE-LECT button, and then push the RESET buttonfor at least three seconds. The tripmeters can beused to estimate the distance that can be traveledwith a full tank of fuel. This information will enableyou to plan future fuel stops.

TIPPushing and holding in the SELECT button, andturning the key to ON while the button is pushed,switches the display between mph and km/h.

Clock modePushing the CLOCK button switches the displaybetween the clock mode CLOCK and the hourmeter mode HOUR in the following order:

1. CLOCK button2. RESET button3. SELECT button4. Speedometer5. Fuel meter6. Clock/Hour meter7. Odometer/Tripmeter A/Tripmeter B


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CLOCK HOUR CLOCK

To set the clock1. Set the display to the clock mode.2. Push the SELECT button and RESET but-

ton together for at least three seconds.3. When the hour digits start flashing, push the

RESET button to set the hours.4. Push the SELECT button, and the minute

digits will start flashing.5. Push the RESET button to set the minutes.6. Push the SELECT button and then release it

to start the clock.

Fuel meterThe fuel meter indicates the amount of fuel in thefuel tank. The display segments of the fuel meterdisappear from F (full) towards E (empty) as thefuel level decreases. When the E segment disap-pears and the fuel level warning indicator flashes,refuel as soon as possible.

TIPThis fuel meter is equipped with a self-diagnosissystem. If the electrical circuit is defective, all thedisplay segments and fuel level warning indicatorwill start flashing. If this occurs, have a Yamahadealer check the electrical circuit.

1. Fuel level warning indicator2. Fuel meter3. E segment


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Self-diagnosis device

This model is equipped with a self-diagnosis de-vice for various electrical circuits.If any of those circuits are defective, the multifunc-tion display will indicate a two-digit error code.If the multifunction display indicates such an errorcode, note the code number, and then have aYamaha dealer check the vehicle.

NOTICEECB00810

If the multifunction display indicates an errorcode, the vehicle should be checked as soonas possible in order to avoid engine damage.

EBU18061Handlebar switches

EBU18080Engine stop switch / Set this switch to before starting the engine.The engine stop switch controls the ignition andstops the engine when it is running. Use this switchto stop the engine in an emergency situation. Theengine will not start or run when this switch is setto .

1. Error code display1. Light switch / /OFF2. Start switch 3. Engine stop switch / 4. Override switch OVERRIDE


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EBU18100Start switch Push this switch to crank the engine with the start-er.

NOTICEECB00050

See the starting instructions on page 6-1 priorto starting the engine.

EBU18151Light switch / /OFF Set this switch to to turn on the low beamsand the taillight. Set the switch to to turn onthe high beams and the taillight. Set the switch toOFF to turn off all the lights.

NOTICEECB00040

Do not use the headlights with the engineturned off for an extended period of time, oth-erwise the battery may discharge to the pointthat the starter motor will not operate properly.If this should happen, remove the battery andrecharge it.

EBU18180Override switch OVERRIDE

Top speed is normally limited when operating indifferential gear lock. If conditions require more en-gine power when riding forward, push and hold thisswitch to override the differential gear lock speedlimiting function. (See page 4-10.) Releasing theswitch restores the speed limiting function.While the override switch is pushed, the segmentsof the speedometer digits will appear as shown inthe figure.

1. Override switch OVERRIDE


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TIPIf the digits of the speedometer appear as shownwhen the switch is NOT being pushed, this couldindicate a malfunction in the electrical system. Inthis case, take the ATV to a Yamaha dealer at thefirst opportunity.

WARNINGEWB00110

EBU26634On-Command four-wheel-drive switch 2WD/4WD This ATV is equipped with a switch to change fromtwo-wheel drive to four-wheel drive and vice versa.Select the appropriate drive according to the ter-rain and the conditions. 2WD (two-wheel drive): Power is supplied to

the rear wheels. 4WD (four-wheel drive): Power is supplied to

the rear and front wheels.

POTENTIAL HAZARDRiding too fast while the ATV is in four-wheel-drive differential gear lock.

WHAT CAN HAPPENAll wheels turn at the same speed when thedifferential is locked, so it takes more effortto turn the ATV. The effort needed to turn in-creases with the riding speed. You may losecontrol and have an accident if you cannotmake a sharp enough turn for the speed youare traveling.HOW TO AVOID THE HAZARDAlways ride at a slow speed when the ATV isin four-wheel-drive differential gear lock, andallow extra time and distance for maneuvers.


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To change from two-wheel drive to four-wheeldrive, stop the ATV and push the switch in to the4WD position. Then, the four-wheel-driveindicator comes on in the multifunction dis-play.To change from four-wheel drive to two-wheeldrive, stop the ATV and push the switch in to the2WD position.

WARNINGEWB00121

EBU18245On-Command differential gear lock switch 4WD/LOCK This ATV is equipped with a switch allowing you tolock the differential gear when in four-wheel drive.Select the appropriate switch position according tothe terrain and the conditions. 4WD (four-wheel drive): Power is supplied to

the rear and front wheels.

1. On-Command four-wheel-drive switch 2WD/4WD

POTENTIAL HAZARDChanging from two-wheel drive to four-wheel drive or from four-wheel drive to two-wheel drive while the ATV is moving.

2WD

4WD

1

WHAT CAN HAPPENThe ATV handles differently in two-wheeldrive than in four-wheel drive in some cir-cumstances. Changing from two-wheel driveto four-wheel drive or from four-wheel driveto two-wheel drive while moving may causethe ATV to unexpectedly handle differently.This could distract the operator and in-crease the risk of losing control and of caus-ing an accident.HOW TO AVOID THE HAZARDAlways stop the ATV before changing fromtwo-wheel drive to four-wheel drive or viceversa.


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LOCK (four-wheel drive with the differentialgear locked): Power is supplied to the rear andfront wheels and the differential gear is locked.Unlike in four-wheel drive, all wheels turn at thesame speed.

To lock the differential gear in four-wheel drive,make sure the On-Command four-wheel-driveswitch is pushed in to the 4WD position.

Stop the ATV, move the differential gear lock leverto position (a), and then push the differential gearlock switch in to the LOCK position. When the dif-ferential gear is locked, the differential gear lock in-dicator light DIFF. LOCK will come on along withthe indicator in the multifunction display.

1. On-Command four-wheel-drive switch 2WD/4WD2. On-Command differential gear lock switch 4WD/LOCK

2WD

4WD

12

1. Differential gear lock lever2. On-Command four-wheel-drive switch 2WD/4WD

2WD

4WD

21

(a)


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To release the differential gear lock, stop the ATVand push the switch to the 4WD position.

WARNINGEWB00092 WARNING

EWB00101

1. On-Command differential gear lock switch 4WD/LOCK

POTENTIAL HAZARDChanging from four-wheel drive to four-wheel-drive differential gear lock or vice ver-sa while the ATV is moving.

LOCK

4WD

1 WHAT CAN HAPPENThe ATV handles differently in four-wheeldrive than in differential gear lock in somecircumstances. Changing from four-wheeldrive to differential gear lock or vice versawhile moving may cause the ATV to handledifferently unexpectedly. This could distractthe operator and increase the risk of losingcontrol and causing an accident.HOW TO AVOID THE HAZARDAlways stop the ATV before changing fromfour-wheel drive to four-wheel-drive differen-tial gear lock or vice versa.

POTENTIAL HAZARDRiding too fast while the ATV is in four-wheel-drive differential gear lock.WHAT CAN HAPPENAll wheels turn at the same speed when thedifferential gear is locked, so it takes moreeffort to turn the ATV. The effort needed toturn increases with the riding speed. Youmay lose control and have an accident if youcannot make a sharp enough turn for thespeed you are traveling.


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TIP When the switch is set to LOCK, the differential

gear lock indicator and indicator light will flashuntil the differential gear is locked.

When the indicator and indicator light are flash-ing, turning the handlebar back and forth willhelp the differential gear lock to engage.

Riding before the differential gear lock is proper-ly engaged (e.g., when the indicator and indica-tor light are flashing) will cause the engine speedto be limited until engagement is complete.

When the ATV is in four-wheel-drive differentialgear lock, the maximum traveling speed is limit-ed to 35 km/h (22 mi/h). However, if conditionsrequire full engine power to be available, pushand hold the override switch to disable the differ-ential gear lock speed limiter. (See page 4-8 fora detailed explanation of this switch.)

EBU18270Throttle lever Once the engine is running, movement of the throt-tle lever will increase the engine speed.Regulate the speed of the ATV by varying thethrottle position. Because the throttle is spring-loaded, the ATV will decelerate, and the engine willreturn to an idle any time the hand is removed fromthe throttle lever.

Before starting the engine, check the throttle to besure it is operating smoothly. Make sure it returnsto the idle position as soon as the lever is released.

HOW TO AVOID THE HAZARDAlways ride at a slow speed when the ATV isin differential gear lock, and allow extra timeand distance for maneuvers.

1. Throttle lever

2WD

4WD

1


4-14

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WARNINGEWB00200

EBU18311Speed limiter Your ATV was delivered with an adjustable speedlimiter. The speed limiter keeps the throttle fromfully opening, even when the throttle lever ispushed to the maximum.

1. Loosen the locknut.2. To increase the maximum engine power avail-

able and the maximum speed of the ATV, turnthe adjusting screw in direction (a). To de-

crease the maximum engine power availableand the maximum speed of the ATV, turn theadjusting screw in direction (b).

3. Tighten the locknut.

WARNINGEWB00190

POTENTIAL HAZARDMalfunction of throttle.WHAT CAN HAPPENThe throttle could be hard to operate, mak-ing it difficult to speed up or slow downwhen you need to. This could cause an acci-dent.HOW TO AVOID THE HAZARDCheck the operation of the throttle lever be-fore you start the engine. If it does not worksmoothly, check for the cause. Correct theproblem before riding the ATV. Consult aYamaha dealer if you cant find or solve theproblem yourself.

1. Locknut2. Adjusting screw3. No more than 12 mm (0.47 in)

POTENTIAL HAZARDImproper adjustment of the speed limiterand throttle.

21

3

(b)

(a)


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EBU18391Front brake lever The front brake lever is located on the right handle-bar. To apply the front brake, pull the brake levertoward the handlebar grip.

EBU18442Brake pedal and rear brake lever The brake pedal is located on the right side of theATV and the rear brake lever is located on the lefthandlebar. To apply the rear brake, push down onthe brake pedal or pull the brake lever toward thehandlebar grip.

WHAT CAN HAPPENThe throttle cable could be damaged. Im-proper throttle operation could result. Youcould lose control, have an accident or be in-jured.HOW TO AVOID THE HAZARDDo not turn the adjusting screw out morethan 12 mm (0.47 in). Always make sure thethrottle lever free play is adjusted to 3.05.0mm (0.120.20 in). (See page 8-44.)

1. Front brake lever


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EBU18611Drive select lever The drive select lever is used to shift your ATV intothe low-range, high-range, neutral, reverse andpark positions. See the Operating the drive selectlever and driving in reverse section on page 6-3for the drive select lever operation.

EBU27350Fuel tank cap

To remove the fuel tank capOpen the fuel tank cap cover, and then remove thefuel tank cap by turning it counterclockwise.

1. Brake pedal

1. Rear brake lever

1. Drive select lever


4-17

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To install the fuel tank capInstall the fuel tank cap by turning it clockwise untila click is heard, and then close the fuel tank capcover.

EBU18730Fuel Make sure that there is sufficient fuel in the tank.Fill the fuel tank to the bottom of the filler tube asshown.

1. Fuel tank cap cover

1. Fuel tank cap

1. Fuel level2. Fuel tank filler tube


4-18

4 NOTICEECB00070

Use only unleaded gasoline. The use of leadedgasoline will cause severe damage to internalengine parts, such as the valves and pistonrings, as well as to the exhaust system.Your Yamaha engine has been designed to useregular unleaded gasoline with a pump octanenumber [(R+M)/2] of 86 or higher, or a research oc-tane number of 91 or higher. If knocking or pingingoccurs, use a different brand of gasoline or premi-um unleaded fuel. Unleaded fuel will give you long-er spark plug life and reduced maintenance cost.

GasoholThere are two types of gasohol: gasohol contain-ing ethanol and that containing methanol. Gasoholcontaining ethanol can be used if the ethanol con-tent does not exceed 10%. Gasohol containing

methanol is not recommended by Yamaha be-cause it can cause damage to the fuel system orATV performance problems.

WARNINGEWB00270

Recommended fuel:UNLEADED GASOLINE ONLY

Fuel tank capacity:20.0 L (5.28 US gal, 4.40 Imp.gal)

Fuel reserve amount:4.5 L (1.19 US gal, 0.99 Imp.gal) POTENTIAL HAZARD

Improper care when refueling.WHAT CAN HAPPENFuel can spill, which can cause a fire and se-vere injury.Fuel expands when it heats up. If the fueltank is overfilled, fuel could spill out due toheat from the engine or the sun.HOW TO AVOID THE HAZARDDo not overfill the fuel tank. Be careful not tospill fuel, especially on the engine or ex-haust pipe. Wipe up any spilled fuel immedi-ately. Be sure the fuel tank cap is closedsecurely.Do not refuel right after the engine has beenrunning and is still very hot.


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EBU18880Seat To remove the seatPull the seat lock lever upward and pull up the seatat the rear.

To install the seatInsert the projections on the front of the seat intothe seat holders and push down on the seat at therear.

TIPMake sure that the seat is securely fitted.

EBU27361Storage compartments This ATV is equipped with two storage compart-ments.The front storage compartment is located at thefront right side of the ATV. To access the storagecompartment, remove the storage compartmentcover by turning it counterclockwise.

1. Seat2. Seat lock lever

1. Projection2. Seat holder


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The rear storage compartment is located under theseat. (See page 4-19.) To access the storage com-partment, remove the storage compartment cover.

1. Front storage compartment cover

1. Front storage compartment

1. Rear storage compartment cover


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When storing any documents in the storage com-partments, be sure to wrap them in a plastic bag sothat they will not get wet. When washing the ATV,be careful not to let any water enter the storagecompartments.

NOTICEECB00830

Do not store metal or sharply edged objects,like tools, in the storage compartments. If theymust be stored, wrap them in appropriatecushion material to prevent damaging the stor-age compartments.

Do not exceed the load limit of 0.5 kg (1 lb)for the front storage compartment or 2.0 kg(4 lb) for the rear storage compartment.

Do not exceed the maximum load of 220.0 kg(485 lb) for the ATV.

TIPA drain plug is fitted at the bottom of each storagecompartment. If any water collects in a storagecompartment, remove the drain plug, drain the wa-ter, and then install the drain plug.

1. Rear storage compartment

1. Storage compartment drain plug


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EBU18961Front carrier Do not exceed the load limit of 45.0 kg (99 lb)

for the front carrier. Do not exceed the maximum load of 220.0 kg

(485 lb) for the ATV.EBU18971Rear carrier Do not exceed the load limit of 85.0 kg (187

lb) for the rear carrier. Do not exceed the maximum load of 220.0 kg

(485 lb) for the ATV.

EBU19131Adjusting the front and rear shock ab-sorber assemblies The spring preload can be adjusted to suit the rid-ers weight and the riding conditions.Adjust the spring preload as follows.Turn the spring preload adjusting ring in direction(a) to increase the spring preload and therebyharden the suspension, and in direction (b) to de-crease the spring preload and thereby soften thesuspension.

1. Storage compartment drain plug

1. Spring preload adjusting ring2. Position indicator


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TIPA special wrench can be obtained at a Yamahadealer to make this adjustment.

WARNINGEWB00350

EBU19181Auxiliary DC jack The auxiliary DC jack is located at the front rightside of the ATV. The auxiliary DC jack can be usedfor suitable work lights, radios, etc. The auxiliaryDC jack should only be used when the engine isrunning.

1. Set the light switch to OFF.2. Start the engine. (See page 6-1.)3. Open the auxiliary DC jack cap, and then in-

sert the accessory power plug into the jack.

1. Special wrench

Spring preload setting:Minimum (soft):

1Standard:

3Maximum (hard):

5

POTENTIAL HAZARDImproper shock absorber assembly adjust-ment.WHAT CAN HAPPENUneven adjustment can cause poor handlingand loss of stability, which could lead to anaccident.HOW TO AVOID THE HAZARDAlways adjust the shock absorber assem-blies on the left and right side to the samesetting.


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4. When the auxiliary DC jack is not being used,cover it with the cap.

NOTICEECB00120

Do not use accessories requiring more thanthe above maximum capacity. This mayoverload the circuit and cause the fuse toblow.

If accessories are used without the enginerunning or with the headlights turned on, thebattery will lose its charge and engine start-ing may become difficult.

Do not use an automotive cigarette lighter orother accessories with a plug that gets hotbecause the jack can be damaged.

WARNINGEWB00010

Indicates a potential hazard that could result inserious injury or death.

1. Auxiliary DC jack cap

1. Auxiliary DC jack

Maximum rated capacity for the auxiliary DC jack:

DC 12 V, 10 A (120 W)


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EBU19200

PRE-OPERATION CHECKSEBU19212Pre-operation check list Before operating this ATV, be sure to check the items listed in the following table.

WARNINGEWB00470

TIPThe maintenance of some items in the table has to be performed by a Yamaha dealer. Refer to the periodicmaintenance charts on page 8-3 to determine which service should be performed by a Yamaha dealer.

POTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.HOW TO AVOID THE HAZARDAlways inspect your ATV each time you use it to make sure it is in safe operating condition.Always follow the inspection and maintenance procedures and schedules described in the Own-ers Manual.

ITEM ROUTINE PAGE

Fuel Check fuel level in fuel tank, and add recommended fuel if neces-

sary. Check fuel line for leakage. Correct if necessary.

4-17, 5-4


5-2

5

Engine oil Check oil level in engine, and add recommended oil to specified lev-

el if necessary. Check ATV for oil leakage. Correct if necessary.

5-4, 8-22

Final gear oil Check ATV for oil leakage. Correct if necessary. 5-4, 8-27Differential gear oil Check ATV for oil leakage. Correct if necessary. 5-4, 8-29

Coolant Check coolant level in reservoir, and add recommended coolant to

specified level if necessary. Check cooling system for leakage. Correct if necessary.

5-4, 8-31

Front brake

Check operation. If soft or spongy, have Yamaha dealer bleed hy-draulic system.

Check brake pads for wear, and replace if necessary. Check brake fluid level in reservoir, and add recommended brake

fluid to specified level if necessary. Check hydraulic system for leakage. Correct if necessary.

5-5, 8-45, 8-47, 8-48

Rear brake

Check operation. If soft or spongy, have Yamaha dealer bleed hy-draulic system.

Check pedal free play, and adjust if necessary. Check brake pads for wear, and replace if necessary. Check brake fluid level in reservoir, and add recommended brake

fluid to specified level if necessary. Check hydraulic system for leakage. Correct if necessary.

5-5, 8-45, 8-47, 8-48, 8-49

Throttle lever Make sure that operation is smooth. Lubricate cable and lever hous-

ing if necessary. Check cable free play, and adjust if necessary.

5-6, 8-44

Control cables Make sure that operation is smooth. Lubricate if necessary. 8-52

Wheels and tires Check wheel condition, and replace if damaged. Check tire condition and tread depth. Replace if necessary. Check air pressure. Correct if necessary.

5-6, 5-7, 5-8

Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if necessary. 8-53

ITEM ROUTINE PAGE


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Brake levers Make sure that operation is smooth. Lubricate lever pivoting points if necessary. 8-53

Axle boots Check for cracks or damage, and replace if necessary. 8-51Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. 5-9Instruments, lights and switches Check operation, and correct if necessary. 5-9

ITEM ROUTINE PAGE


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EBU19530Fuel Make sure that there is sufficient fuel in the tank.(See page 4-17.)

WARNINGEWB00500

EBU19560Engine oil Make sure that the engine oil is at the specified lev-el. Add oil as necessary. (See page 8-22.)

EBU19590Final gear oil Make sure that the final gear oil is at the specifiedlevel. Add oil as necessary. (See page 8-27.)EBU19600Differential gear oil Make sure that the differential gear oil is at thespecified level. Add oil as necessary. (See page8-29.)EBU19620Coolant Make sure that the coolant is at the specified level.Add coolant as necessary. (See page 8-31.)TIPThe coolant level must be checked on a cold en-gine since the level varies with engine tempera-ture.

WARNINGEWB00490

POTENTIAL HAZARDImproper care when refueling.WHAT CAN HAPPENFuel can spill, which can cause a fire and se-vere injury.Fuel expands when it heats up. If the fueltank is overfilled, fuel could spill out due toheat from the engine or the sun.HOW TO AVOID THE HAZARDDo not overfill the fuel tank. Be careful not tospill fuel, especially on the engine or ex-haust pipe. Wipe up any spilled fuel immedi-ately. Be sure the fuel tank cap is closedsecurely.Do not refuel right after the engine has beenrunning and is still very hot. POTENTIAL HAZARD

Removing the radiator cap when the engineand radiator are still hot.


5-5

5EBU29010Front and rear brakes

Brake levers and brake pedal Check that there is no free play in the front and

rear brake levers. If there is free play, have aYamaha dealer check the brake system.

Check for correct free play in the brake pedal. Ifthe free play is incorrect, adjust it. (See page8-49.)

Check the operation of the brake levers andpedal. They should move smoothly and thereshould be a firm feeling when the brakes are ap-plied. If not, have a Yamaha dealer check thebrake system.

Brake fluid levelCheck the brake fluid level. Add fluid if necessary.(See page 8-47.)

Brake fluid leakageCheck to see if any brake fluid is leaking out of thepipe joints or brake fluid reservoirs. Apply thebrakes firmly for one minute. If a lever moves slow-ly inward, there may be a leak in the brake system.If there is any leakage, the brake system should bechecked by a Yamaha dealer.

Brake operationTest the brakes at slow speed after starting out tomake sure they are working properly. If the brakesdo not provide proper braking performance, checkthe brake pads for wear. (See page 8-45.)

WHAT CAN HAPPENYou could be burned by hot fluid and steamblown out under pressure.HOW TO AVOID THE HAZARDWait for the engine to cool before removingthe radiator cap. Always use a thick rag overthe cap. Allow any remaining pressure to es-cape before completely removing the cap.

Recommended brake fluid:DOT 4


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WARNINGEWB00540

EBU19761Throttle lever Check the operation of the throttle lever. It mustopen smoothly and spring back to the idle positionwhen released. Have a Yamaha dealer correct ifnecessary.

EBU19782Tires

WARNINGEWB00562

POTENTIAL HAZARDRiding with improperly operating brakes.WHAT CAN HAPPENYou could lose braking ability, which couldlead to an accident.HOW TO AVOID THE HAZARDAlways check the brakes at the start of everyride. Do not ride the ATV if you find any prob-lem with the brakes. If a problem cannot becorrected by the adjustment procedures pro-vided in this manual, have a Yamaha dealercheck for the cause.

POTENTIAL HAZARDOperating this ATV with improper tires, orwith improper or uneven tire pressure.WHAT CAN HAPPENUse of improper tires on this ATV, or opera-tion of this ATV with improper or uneven tirepressure, may cause loss of control, in-creasing your risk of accident.HOW TO AVOID THE HAZARD The tires listed below have been approved

by Yamaha Motor Co., Ltd. for this model.Other tire combinations are not recom-mended.Front:

Manufacturer/model:DUNLOP/KT421

Size:AT25 x 8-12

Type:Tubeless


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EBU19821Measuring the tire pressure Use the low-pressure tire gauge.

Rear:Manufacturer/model:

DUNLOP/KT425Size:

AT25 x 10-12Type:

Tubeless The tires should be set to the recommend-

ed pressure:Recommended tire pressure:

Front:35.0 kPa (0.350 kgf/cm, 5.0 psi)

Rear:30.0 kPa (0.300 kgf/cm, 4.4 psi)

Check and adjust tire pressures whenthe tires are cold.

Tire pressures must be equal on bothsides.

Tire pressure below the minimum speci-fied could cause the tire to dislodge fromthe rim under severe riding conditions.Minimum tire pressure:

Front:32.0 kPa (0.320 kgf/cm, 4.6 psi)

Rear:27.0 kPa (0.270 kgf/cm, 4.0 psi)

Use no more than the following pressureswhen seating the tire beads.

Maximum tire seating pressure:Front:

250 kPa (2.5 kgf/cm, 36 psi)Rear:

250 kPa (2.5 kgf/cm, 36 psi)Higher pressures and fast inflation maycause a tire to burst. Inflate the tires veryslowly and carefully.


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TIPThe low-pressure tire gauge is included as stan-dard equipment. Make two measurements of thetire pressure and use the second reading. Dust ordirt in the gauge could cause the first reading to beincorrect.

Set the tire pressure when the tires are cold. Setthe tire pressures to the following specifications:

EBU19830Tire wear limit Replace the tire when the tire groove decreases to3 mm (0.12 in).

1. Low-pressure tire gauge

Recommended pressure:Front

35.0 kPa (0.350 kgf/cm, 5.0 psi)Rear

30.0 kPa (0.300 kgf/cm, 4.4 psi)Minimum:

Front32.0 kPa (0.320 kgf/cm, 4.6 psi)

Rear27.0 kPa (0.270 kgf/cm, 4.0 psi)


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EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-erly tightened.

EBU19850Instruments, lights and switches Check that all instruments, lights and switches areworking properly. Correct if necessary.

1. Tire wear limit


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EBU19870

OPERATION

WARNINGEWB00010

Indicates a potential hazard that could result inserious injury or death.EBU19890

WARNINGEWB00610

EBU29000Starting the engine

WARNINGEWB00620

NOTICEECB00150

See the Engine break-in section on page 6-4prior to operating the engine for the first time.

1. Turn the main switch to ON and the enginestop switch to .

POTENTIAL HAZARDOperating ATV without being familiar with allcontrols.WHAT CAN HAPPENLoss of control, which could cause an acci-dent or injury.HOW TO AVOID THE HAZARDRead the Owners Manual carefully. If there isa control or function you do not understand,ask your Yamaha dealer.

POTENTIAL HAZARDFrozen control cables in cold weather.WHAT CAN HAPPENYou could be unable to control the ATV,which could lead to an accident or collision.HOW TO AVOID THE HAZARDWhen riding in cold weather, always makesure all control cables work smoothly beforeyou begin riding.


6-2

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NOTICEECB00910

The coolant temperature warning light and en-gine trouble warning light should come on,then go off.The EPS warning light should come on, thengo off when the engine is started. (for EPSmodel)If a warning light does not go off, see page 4-2for the corresponding warning light circuitcheck.

2. Apply the brake pedal, and then shift the driveselect lever into the neutral or park position.The corresponding indicator light shouldcome on. If the indicator light does not comeon, have a Yamaha dealer check the electricalcircuit.

TIPThis model is equipped with an ignition circuit cut-off system. The engine can be started under thefollowing conditions: The drive select lever is in the neutral or park po-

sition.

The rear brake lever or brake pedal is appliedwith the drive select lever in any position. How-ever, it is recommended to shift into the neutralor park position before starting the engine.

3. Apply the rear brake lever or brake pedal.4. Completely close the throttle lever and start

the engine by pushing the start switch.TIPIf the engine fails to start, release the start switch,then push it again. Pause a few seconds beforethe next attempt. Each cranking should be as shortas possible to preserve battery energy. Do notcrank the engine more than 10 seconds on eachattempt.

5. Continue warming up the engine until it idlessmoothly.

NOTICEECB00160

For maximum engine life, always warm the en-gine up before starting off. Never acceleratehard when the engine is cold!


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EBU20430Operating the drive select lever and driving in reverse NOTICE

ECB00170

Before shifting, stop the ATV, otherwise thetransmission may be damaged.

Shifting: Neutral to High-range and High-rangeto Low-range

1. Bring the ATV to a complete stop.2. Apply the brake pedal, and then shift by mov-

ing the drive select lever along the shift guide.TIPMake sure that the drive select lever is completelyshifted into position.

3. Release the brake pedal, and then open thethrottle lever gradually.

Shifting: Neutral to Reverse and Reverse toPark

TIPThe drive select lever cannot be shifted into or fromreverse or park without applying the brake pedal.

1. Bring the ATV to a complete stop.

1. Drive select lever2. L (Low-range)3. H (High-range)4. N (Neutral)5. R (Reverse)6. P (Park)


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2. Apply the brake pedal.3. Shift from neutral to reverse or from reverse to

park and vice versa by moving the drive selectlever along the shift guide.

TIP When in reverse, the reverse indicator light

should come on. If the indicator light does notcome on, have a Yamaha dealer check the elec-trical circuit.

Due to the synchronizing mechanism in the en-gine, the indicator light may not come on until theATV starts moving.

4. Check behind for people or obstacles, andthen release the brake pedal.

5. Open the throttle lever gradually and continueto watch to the rear while backing.

WARNINGEWB00660

EBU20682Engine break-in TIP For ATVs equipped with an odometer or an hour

meter, follow the figures given in km (mi) or thefigures given in hours.

1. Drive select lever2. L (Low-range)3. H (High-range)4. N (Neutral)5. R (Reverse)6. P (Park)

POTENTIAL HAZARDImproperly operating in reverse.WHAT CAN HAPPENYou could hit an obstacle or even a personbehind you, resulting in serious injury.HOW TO AVOID THE HAZARDWhen you shift into reverse, make sure thereare no people or obstacles behind you.When it is safe to proceed, go slowly.


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For ATVs not equipped with an odometer orhour meter, follow the figures given in hours.

There is never a more important period in the life ofyour engine than the first 320 km (200 mi) or 20hours of riding. For this reason, you should readthe following material carefully.Since the engine is brand new, do not put an ex-cessive load on it for the first 320 km (200 mi) or 20hours. The various parts in the engine wear andpolish themselves to the correct operating clear-ances. During this period, prolonged full-throttleoperation or any condition that might result in en-gine overheating must be avoided.

0160 km (0100 mi) or 010 hoursAvoid prolonged operation above 1/2 throttle. Varythe speed of the ATV regularly. Do not operate it atone set throttle position.

160320 km (100200 mi) or 1020 hoursAvoid prolonged operation above 3/4 throttle. Revthe engine freely, but do not use full throttle at anytime.

320 km (200 mi) or 20 hours and beyondThe ATV can now be operated normally.

NOTICEECB00220

If any engine trouble should occur during theengine break-in period, immediately have aYamaha dealer check the ATV.

EBU27321Parking When parking the ATV, stop the engine, and shiftthe drive select lever into the park position.

EBU20810Parking on a slope

WARNINGEWB00780

POTENTIAL HAZARDParking on a hill or other incline.WHAT CAN HAPPENThe ATV could roll out of control, increasingthe chance of an accident.


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1. Bring the ATV to a stop by applying thebrakes.

2. Stop the engine.3. With the brake pedal applied, shift the drive

select lever to the park position.

EBU20910Accessories and loading EBU20920AccessoriesAccessories can affect the handling and control ofyour ATV. Keep the following in mind when consid-ering an accessory or operating an ATV which hasaccessories. Choose only accessories designed for your

ATV. Your Yamaha dealer has a variety of gen-uine Yamaha accessories. Other accessoriesmay also be available on the market. However,it is not possible for Yamaha to test all non-Yamaha accessories, nor control over their qual-ity or suitability. Choose a genuine Yamaha ac-cessory, or one that is equivalent in design andquality.

Accessories should be rigidly and securelymounted. An accessory which can shift positionor come off while you are riding could affect yourability to control the ATV.

Do not mount an accessory where it could inter-fere with your ability to control the ATV. Exam-ples include (but are not limited to) a heavy orbulky object attached to the handlebars which

HOW TO AVOID THE HAZARDAvoid parking on hills or other inclines. Ifyou must park on an incline, place the ATVtransversely across the incline, stop the en-gine, shift the drive select lever to the parkposition, and then block the front and rearwheels with rocks or other objects.Do not park the ATV at all on hills that are sosteep you could not walk up them easily.


6-7

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could make steering difficult, an accessory thatlimits your ability to move around on the seat, orone that limits your view.

Use extra caution when riding an ATV with ac-cessories. The ATV may handle differently thanit does without accessories.

EBU27560LoadingCargo or a trailer can change the stability and han-dling of an ATV.You must use common sense and good judgmentwhen carrying cargo or towing a trailer. Keep thefollowing points in mind: Never exceed the weight limits shown. An over-

loaded ATV can be unstable.

Do not exceed the maximum tongue weight.You can measure tongue weight with a bath-room scale. Put the tongue of the loaded traileron the scale with the tongue at hitch height. Ad-just the load in the trailer, if necessary, to reduce

MAXIMUM LOADING LIMITATV loading limit (total weight of rider, cargo, accessories, and tongue):

220.0 kg (485 lb)Front carrier:

45.0 kg (99 lb)Rear carrier:

85.0 kg (187 lb)Front storage compartment:

0.5 kg (1 lb)Rear storage compartment:

2.0 kg (4 lb)Trailer hitch:

Pulling load (total weight of trailer and car-go):

5880 N (600 kgf, 1322 lbf)Tongue weight (vertical weight on trailer hitch point):

147 N (15 kgf, 33 lbf)


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the weight on the hitch. If you are carrying cargoand towing a trailer, include the tongue weight inthe maximum ATV load limit.

Load cargo on the carriers as close to the centerof the ATV as possible. Put cargo at the rear ofthe front carrier, at the front of the rear carrier,and center it.

Tie down cargo securely to the carriers. Makesure cargo in the trailer cannot move around. Ashifting load can cause an accident.

Make sure the load does not interfere with con-trols or your ability to see where you are going.

Ride more slowly than you would without a load.The more weight you carry, the slower youshould go. Although conditions vary, it is goodpractice not to exceed low range whenever youare carrying heavier loads or when towing a trail-er.

Allow more braking distance. A heavier ATVtakes longer to stop.

Avoid making sharp turns unless at very slowspeeds.

Avoid hills and rough terrain. Choose terraincarefully. Added weight affects the stability andhandling of the ATV.

WARNINGEWB00750

WARNINGEWB00010


POTENTIAL HAZARDOverloading this ATV or carrying or towingcargo improperly.WHAT CAN HAPPENCould cause changes in ATV handling whichcould lead to an accident.HOW TO AVOID THE HAZARDNever exceed the stated load capacity forthis ATV.Cargo should be properly distributed and se-curely attached.Reduce speed when carrying cargo or pull-ing a trailer. Allow greater distance for brak-ing.


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EBU21131

RIDING YOUR ATV


7-2

7

WARNINGEWB00010

Indicates a potential hazard that could result inserious injury or death.EBU27393

GETTING TO KNOW YOUR ATVThis ATV is mainly for utility use, but may also beused for recreation. This section, Riding your ATV,provides general ATV riding instructions for recre-ational riding. The skills and techniques describedin this section, however, are appropriate for alltypes of riding. Riding your ATV requires specialskills acquired through practice over a period oftime. Take the time to learn the basic techniqueswell before attempting more difficult maneuvers.Riding your new ATV can be a very enjoyable ac-tivity, providing you with hours of pleasure. But it isessential to familiarize yourself with the operationof the ATV to achieve the skill necessary to enjoyriding safely. Before you begin to ride, be sure youhave read this Owners Manual completely and un-derstand the operation of the controls. Pay partic-

ular attention to the safety information on pages1-11-4. Please also read all notice and warninglabels on your ATV.


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RIDE WITH CARE AND GOOD JUDGEMENT

Get training if you are inexperienced.Beginners should get training from a certified in-structor.Become familiar with this ATV at slow speeds first,even if you are an experienced operator. Do not at-tempt to operate at maximum performance untilyou are totally familiar with the ATVs handling andperformance characteristics.

WARNINGEWB01280

Riding your ATV requires skills acquiredthrough practice over a period of time.Take the time to learn the basic techniques wellbefore attempting more difficult maneuvers.

Not recommended for children under 16 yearsof age.

WARNINGEWB00901

POTENTIAL HAZARDOperating this ATV without proper instruc-tion.WHAT CAN HAPPENThe risk of an accident is greatly increased ifthe operator does not know how to operatethe ATV properly in different situations andon different types of terrain.

HOW TO AVOID THE HAZARDBeginning and inexperienced operatorsshould complete the certified trainingcourse offered by Yamaha. They should thenregularly practice the skills learned in thecourse and the operating techniques de-scribed in this Owners Manual. For more in-formation about the training course, contactan authorized ATV dealer or call 1-800-887-2887.

POTENTIAL HAZARDFailure to follow the age recommendationsfor this ATV.


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WHAT CAN HAPPENUse by children of ATVs that are not recom-mended for their age can lead to severe inju-ry or death of the child.HOW TO AVOID THE HAZARDA child under 16 should never operate anATV with engine size greater than 90 cc.


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This ATV is designed to carry operator and car-go only passengers prohibited.

WARNINGEWB00910

POTENTIAL HAZARDCarrying a passenger on this ATV.WHAT CAN HAPPENGreatly reduces your ability to balance andcontrol this ATV. Could cause an accident,resulting in harm to you and/or your passen-ger.HOW TO AVOID THE HAZARDNever carry a passenger. The long seat is toallow the operator to shift position as need-ed during operation. It is not for carryingpassengers.


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Apparel

WARNINGEWB00920

POTENTIAL HAZARDOperating this ATV without wearing an ap-proved motorcycle helmet, eye protectionand protective clothing.WHAT CAN HAPPENOperating without an approved motorcyclehelmet increases your chances of a severehead injury or death in the event of an acci-dent.Operating without eye protection can resultin an accident and increases your chancesof a severe injury in the event of an accident.Operating without protective clothing in-creases your chances of severe injury in theevent of an accident.

HOW TO AVOID THE HAZARDAlways wear an approved motorcycle helmetthat fits properly.You should also wear: eye protection (goggles or face shield) gloves boots long-sleeved shirt or jacket long pants

1. Protective clothing2. Goggles3. Gloves4. Boots5. Helmet


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Do not operate after consuming alcohol ordrugs.The operators performance capability is reducedby the influence of alcohol or drugs.

WARNINGEWB00930

Pre-operation checksAlways perform the pre-operation checks listed onpage 5-1 before riding for proper care of the ATVand to ensure safety.

WARNINGEWB00940

POTENTIAL HAZARDOperating this ATV after consuming alcoholor drugs.WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before orwhile driving this ATV.

POTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.WHAT CAN HAPPENIncreases the possibility of an accident orequipment damage.HOW TO AVOID THE HAZARDAlways inspect your ATV each time you useit to make sure the ATV is in safe operatingcondition.Always follow the inspection and mainte-nance procedures and schedules describedin the Owners Manual.


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WARNINGEWB00950

WARNINGEWB00010


Do not operate at speeds too fast for your skillsor the conditions.

WARNINGEWB00960POTENTIAL HAZARD

Operating this ATV with improper tires, orwith improper or uneven tire pressure.WHAT CAN HAPPENUse of improper tires on this ATV, or opera-tion of this ATV with improper or uneven tirepressure, may cause loss of control, in-creasing your risk of an accident.HOW TO AVOID THE HAZARDAlways use the size and type tires specifiedin the Owners Manual for this ATV on page5-6.Always maintain proper tire pressure as de-scribed in the Owners Manual on page 5-7.

POTENTIAL HAZARDOperating this ATV at speeds too fast foryour skills or the conditions.WHAT CAN HAPPENIncreases your chances of losing control ofthe ATV, which can result in an accident.HOW TO AVOID THE HAZARDAlways go at a speed that is proper for theterrain, visibility and operating conditions,and your experience.


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Speed limiterFor riders less experienced with this model, thethrottle lever housing is equipped with a speed lim-iter. The speed limiter keeps the throttle from fullyopening, even when the throttle lever is pushed tothe maximum. Turning in the adjusting screw limitsthe maximum engine power available and de-creases the maximum speed of the ATV. Turningin the adjusting screw decreases top speed, andturning it out increases top speed. (See page4-14.)

Loading and accessoriesUse extra caution when riding the ATV with addi-tional loads, such as accessories or cargo. TheATVs handling may be adversely affected. Re-duce your speed when adding additional loads.

1. Adjusting screw

1

MAXIMUM LOADING LIMITATV loading limit (total weight of cargo, rider, accessories, and tongue):

220.0 kg (485 lb)Front carrier:

45.0 kg (99 lb)Rear carrier:

85.0 kg (187 lb)Front storage compartment:

0.5 kg (1 lb)Rear storage compartment:

2.0 kg (4 lb)Trailer hitch:

Pulling load (total weight of trailer and car-go):

5880 N (600 kgf, 1322 lbf)Tongue weight (vertical weight on trailer hitch point):

147 N (15 kgf, 33 lbf)


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WARNINGEWB00970

POTENTIAL HAZARDOverloading this ATV or carrying or towingcargo improperly.WHAT CAN HAPPENCould cause changes in ATV handling whichcould lead to an accident.HOW TO AVOID THE HAZARDNever exceed the stated load capacity forthis ATV.Cargo should be properly distributed and se-curely attached.Reduce speed when carrying cargo or pull-ing a trailer. Allow greater distance for brak-ing.Always follow the instructions in your Own-ers Manual for carrying cargo or pulling atrailer.


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During operationAlways keep your feet on the footboards during op-eration, otherwise they may contact the rearwheels.

WARNINGEWB00980

Avoid wheelies and jumping. You may lose controlof the ATV or overturn.

WARNINGEWB00990

POTENTIAL HAZARDRemoving hands from handlebars or feetfrom footboards during operation.

WHAT CAN HAPPENRemoving even one hand or foot can reduceyour ability to control the ATV or couldcause you to lose your balance and fall off ofthe ATV. If you remove a foot from a foot-board, your foot or leg may come into con-tact with the rear wheels, which could injureyou or cause an accident.HOW TO AVOID THE HAZARDAlways keep both hands on the handlebarsand both feet on the footboards of your ATVduring operation.

POTENTIAL HAZARDAttempting wheelies, jumps, and otherstunts.WHAT CAN HAPPENIncreases the chance of an accident, includ-ing an overturn.HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies orjumps. Dont try to show off.


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Modifications

WARNINGEWB01000

POTENTIAL HAZARDOperating this ATV with improper modifica-tions.WHAT CAN HAPPENImproper installation of accessories or mod-ification of this ATV may cause changes inhandling which in some situations couldlead to an accident.

HOW TO AVOID THE HAZARDNever modify this ATV through improper in-stallation or use of accessories. All partsand accessories added to this ATV shouldbe genuine Yamaha or equivalent compo-nents designed for use on this ATV andshould be installed and used according toinstructions. If you have questions, consultan authorized ATV dealer.


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Exhaust systemThe exhaust system on the ATV is very hot duringand following operation. To prevent burns, avoidtouching the exhaust system. Park the ATV in aplace where pedestrians or children are not likelyto touch it.

WARNINGEWB01010

BE CAREFUL WHERE YOU RIDEThis ATV is designed for off-road use only. Ridingon paved surfaces can cause loss of control.

WARNINGEWB01020

POTENTIAL HAZARDHot exhaust system.WHAT CAN HAPPENDry grass or brush or other combustible ma-terial accumulated around the engine areacould catch fire.Someone touching the exhaust system dur-ing or after operation could be burned.HOW TO AVOID THE HAZARDDo not operate, idle, or park the ATV in drygrass or other dry ground cover.Keep the engine area free of dry grass,brush, or other combustible material.Do not touch the hot exhaust system.Do not park the ATV in a place where othersmight be likely to touch it.

POTENTIAL HAZARDOperating this ATV on paved surfaces.WHAT CAN HAPPENATVs are designed for off-road use only.Paved surfaces may seriously affect han-dling and control of the ATV, and may causethe ATV to go out of control.


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Do not ride on any public road, street, or highway.Riding on public roads can result in collisions withother vehicles.

WARNINGEWB01030HOW TO AVOID THE HAZARD

Always avoid paved surfaces, includingsidewalks, driveways, parking lots andstreets.

POTENTIAL HAZARDOperating this ATV on public streets, roadsor highways.WHAT CAN HAPPENYou can collide with another vehicle.HOW TO AVOID THE HAZARDNever operate this ATV on any public street,road or highway, even a dirt or gravel one. Inmany states it is illegal to operate ATVs onpublic streets, roads and highways.


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Know the terrain where you ride. Ride cautiously inunfamiliar areas. Stay alert for holes, rocks, orroots in the terrain, and other hidden hazardswhich may cause the ATV to upset.

WARNINGEWB01040

WARNINGEWB01050

POTENTIAL HAZARDFailure to use extra care when operating thisATV on unfamiliar terrain.WHAT CAN HAPPENYou can come upon hidden rocks, bumps, orholes, without enough time to react. Couldresult in the ATV overturning or going out ofcontrol.HOW TO AVOID THE HAZARDGo slowly and be extra careful when operat-ing on unfamiliar terrain. Always be alert tochanging terrain conditions when operatingthe ATV. POTENTIAL HAZARD

Failure to use extra care when operating onexcessively rough, slippery or loose terrain.WHAT CAN HAPPENCould cause loss of traction or ATV control,which could result in an accident, includingan overturn.


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HOW TO AVOID THE HAZARDDo not operate on excessively rough, slip-pery or loose terrain until you have learnedand practiced the skills necessary to controlthe ATV on such terrain. Always be especial-ly cautious on these kinds of terrain.


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When riding in an area where you might not easilybe seen, such as desert terrain, mount a cautionflag on the ATV. DO NOT use the flag pole bracketas a trailer hitch.

WARNINGEWB01060

Do not ride in areas posted no trespassing.Do not ride on private property without getting per-mission.

Select a large, flat area off-road to become familiarwith your ATV. Make sure that this area is free ofobstacles and other riders. You should practicecontrol of the throttle, brakes, shifting procedures,and turning techniques in this area before tryingmore difficult terrain. Always avoid riding on paved

POTENTIAL HAZARDOperating in areas where you might not beseen by other off-road vehicles.WHAT CAN HAPPENYou could be in a collision. You could be in-jured.

HOW TO AVOID THE HAZARDAlways mount a caution flag on the ATV tomake you more visible. Watch carefully forother vehicles.


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surfaces: the ATV is designed for off-road useonly, and handling maneuvers are more difficult toperform on pavement.Shift to the park position and follow the instructionon page 6-1 to start the engine. Once it haswarmed up you are ready to begin riding your ATV.Remember that the engine and exhaust pipe willbe hot when riding and afterwards; do not allowskin or clothing to come in contact with these com-ponents.With the engine idling, shift the drive select leverinto the low-range position or the high-range posi-tion. Apply the throttle slowly and smoothly. Thecentrifugal clutch will engage and you will start toaccelerate. If the throttle is applied too abruptly, thefront wheels may lift off the ground, resulting in aloss of directional control. Avoid higher speeds un-til you are thoroughly familiar with the operation ofyour ATV.When slowing down or stopping, release the throt-tle and apply the brakes smoothly and evenly. Im-proper use of the brakes can cause the tires to losetraction, reducing control and increasing the possi-bility of an accident.

NOTICEECB00250

Do not shift from drive position low-range tohigh-range or vice versa without coming to acomplete stop. Damage to the engine or drivetrain may occur.


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TURNING YOUR ATVTo achieve maximum traction while riding off-roadin 2WD or 4WD, the two rear wheels turn togetherat the same speed. Furthermore, when riding in4WD-LOCK (DIFF. LOCK), the front wheels alsoturn together at the same speed. Therefore, unlessthe wheel on the inside of the turn is allowed to slipor lose some traction, the ATV will resist turning. Aspecial turning technique must be used to allowthe ATV to make turns quickly and easily. It is es-sential that this skill be learned first at low speed.

WARNINGEWB01310

As you approach a curve, slow down and begin toturn the handlebars in the desired direction. As youdo so, put your weight on the footboard to the out-side of the turn (opposite your desired direction)and lean your upper body into the turn. Use thethrottle to maintain an even speed through the turn.This maneuver will let the wheel on the inside ofthe turn slip slightly, allowing the ATV to make theturn properly.

POTENTIAL HAZARDTurning improperly.WHAT CAN HAPPENATV could go out of control, causing a colli-sion or overturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turningas described in this Owners Manual. Prac-tice turning at low speeds before attemptingto turn at faster speeds. Do not turn atspeeds too fast for your skills or the condi-tions. Operate at a slow speed and allow ex-tra time and distance for maneuvers when in4WD-LOCK (DIFF. LOCK).


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This procedure should be practiced at slow speedmany times in a large off-road area with no obsta-cles. If an incorrect technique is used, your ATVmay continue to go straight. If the ATV doesntturn, come to a stop and then practice the proce-dure again. If the riding surface is slippery or loose,it may help to position more of your weight over thefront wheels by moving forward on the seat.Once you have learned this technique, you shouldbe able to perform it at higher speeds or in tightercurves.

Improper riding procedures such as abrupt throttlechanges, excessive braking, incorrect body move-ments, or too much speed for the sharpness of theturn may cause the ATV to tip. If the ATV begins totip over to the outside while negotiating a turn, leanmore to the inside. It may also be necessary togradually let off on the throttle and steer to the out-side of the turn to avoid tipping over.Remember: Avoid higher speeds until you arethoroughly familiar with the operation of your ATV.

1. Lean towards inside of turn.2. Support your weight on the outer footboard.


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CLIMBING UPHILLUse proper riding techniques to avoid ATV over-turns on hills. Be sure that you can maneuver yourATV well on flat ground before attempting any in-cline and then practice riding first on gentle slopes.Try more difficult climbs only after you have devel-oped your skill. In all cases avoid inclines with slip-pery or loose surfaces, or obstacles that mightcause you to lose control.

WARNINGEWB01090

It is important when climbing a hill to make surethat your weight is transferred forward on the ATV.This can be accomplished by leaning forward and,on steeper inclines, standing on the footboardsand leaning forward over the handlebars.

WARNINGEWB01180

POTENTIAL HAZARDOperating on excessively steep hills.WHAT CAN HAPPENThe ATV can overturn more easily on ex-tremely steep hills than on level surfaces orsmall hills.HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep forthe ATV or for your abilities. Practice onsmaller hills before attempting large hills.

POTENTIAL HAZARDClimbing hills improperly.WHAT CAN HAPPENCould cause loss of control or cause theATV to overturn.HOW TO AVOID THE HAZARDAlways follow proper procedures for climb-ing hills as described in this Owners Manu-al.Always check the terrain carefully beforeyou start up any hill.Never climb hills with excessively slipperyor loose surfaces.Shift your weight forward.Never open the throttle suddenly. The ATVcould flip over backwards.Never go over the top of any hill at highspeed. An obstacle, a sharp drop, or anothervehicle or person could be on the other sideof the hill.


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If you are climbing a hill and you find that you havenot properly judged your ability to make it to thetop, you should turn the ATV around while you stillhave forward motion (provided you have the roomto d

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