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Lindemann™ EtaCut™ II - metso.com · PDF fileAdvanced PLCc ontrols with HMI and...
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Transcript of Lindemann™ EtaCut™ II - metso.com · PDF fileAdvanced PLCc ontrols with HMI and...
Lindemann™ EtaCut™ IIThe scrap shear with highest capacity and usability
FEATURESThe name Metso EtaCut II incorporates the Greek letter η (eta), the technical symbol for efficiency which illustrates the extremely high effectiveness and low life-cycle costs of the Eta product lines. These are reflected in increased processing flexibility, low specific power consumption, enhanced operational reliability and reduced maintenance costs due to the service friendly design.
The new generation features simplified installation and is designed for easier transportation. This includes not only the frame and the box, but also hydraulic pipes, control block, hydraulic unit, and supporting structure. At the same time it reduces assembly times at the site as well as improves maintenance conditions. The EtaCut II utilises 400 Bar Hydraulics.
EtaCut II also provides a more ergonomic work place that allows ideal working conditions and high productivity: The new ergonomic control cabin, in which you find adjustable positions of the screen as well as the control chair, integrated air-condoning and angled glass for minimized reflections tomeet the operator’s needs.
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BENEFITS
� Increased number of gussets: bent,
vertical and horizontal
� Increased blade line (500 mm) for easy
integration of scrap discharge systems
� Reduced transport dimensions, easier to
split into smaller sub-assemblies
� Integrated manual and part catalogue,
performance trends, prepared for future
service products
Reliable New Design
� 15% less energy consumption in
comparison to the EtaCut I using
Energy efficient 400 bar technology
incl. 110 kW drive
Simpli�ed Human Machine Interface (HMI)
Ergonomic control cabin incl. operator chair
Better MaintainabilityLess Energy Consumption
Multifunctional maintenance platform
Lindemann™ EtaCut™ II
Technical Data
X=Standard O=Optional
www.metso.comwww.metso.com
The scrap shear with highest capacity and usability
Model EtaCut 1034-10TM
t
t
mm
mm
mm
t
t
t
kw
t/h
80-25-20
500-545-120
1000 1000
340 340
1000 1000
8000 10000
2500 2500
2000 2300
800 800
500 500
545 545
120 120
TD
SLP
Shearing Force
Stamper force
Blade width
Feed opening (L W H)
Height of side ram
Side compression
Lid Force
Pusher force
Driving power
Production capacities up to
4 x 110 4 x 110
51 57
EtaCut 1034-10TM
100-25-20
500-545-120
1250
400
1000
10000
2500
2000
800
500
545
120
EtaCut 1240-10TM
80-25-20
500-545-120
4 x 110
5 x 110
50
54
1250
400
1000
10000
2500
2300
800
500
545
120
EtaCut 1240-10TM
500-545-120
4 x 110
5 x 110
54
59
100-25-20
1250
400
1500
10000
2500
2300
800
500
545
120
EtaCut 1240-15TM
500-545-120
5 x 110
6 x 110
79
87
100-25-30
1600
480
1500
10000
2500
2300
800
500
545
120
EtaCut 1648-15TM
500-545-120
5 x 110
6 x 110
71
84
100-25-30
Height (shear head)
Height (incl.control cabin)
Length (total)
Width (incl. pump house)
Feeding height
mm
mm
mm
mm
mm
7480 7480
7450 7450
21450 21450
10000 10000
4700 4700
7570
7450
21660
8930
4690
7570
7450
26040
10050
4990
7830
7450
26040
10050
4990
8230
7450
26040
10050
4990
Dimensions
O
O
O
O
O
O
O
O
O
O
Auxiliary/ Options
Supports for elevated set up (500mm)
Scrap cleaning system
Scrap discharge conveyor
Remote control - multi function
Extra wide lid
Oil reservoir heater
Increased cooling capacity (temps over 40 °C)
Cold weather package (temps to - 40 °C)
AC for electrical panels (ambient conditions over 35 °C)
Customer speci�c design requirements
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Robust shear frame design
Adjustable V-guides for blade slide
Large window frame design bladeslide
Rapid motion control for stamper and shear cylinder
Fully guided hydraulic stamper
Massive blade seat forging
Breaker bar on bladeslide
Hydraulic blade tensioning device
Automatic lubrication of the entire shear
Supporting table / chute for scrap discharge
Blade-changing platform
Lindur replaceable liners
Shear frame and blade slide
Press Box
Robust construction with side compression and compression wing
Three dimensional pre-compression functions
Overstroke of the lid and side ram
Mechanical synchronising of the side ram
Bolted wear plates made from Lindur
Full length pusher cylinder enclosure
Replaceable split front wear plates of the feeding pusher
Integrated pre-feeding hopper (feeding during cutting process)
Supporting structure
Support for concrete pier foundation
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Hydraulic system
400 bar operating pressure for increased efficiency
Oil transfer between stamper- and shear cylinder
Single manifold with cartridge valves
Shearing shock relief dampening
Submerged pumps for quiet operation
Low-vibration support of drive units
Preformed high pressure piping
Oil �ltering and cooling in the bypass circuit
Oil / air cooler
Electric Drive
Advanced PLC controls with HMI and multiple screens
Magnetostrictive position monitoring of cylinders
Laser controlled pusher cylinder travel
Relative stroke and partial stroke control of blade slide and stamper
Nine pre-set operating modes
Pump test / cylinder test modes
Premium control cabin (approx. 2 m 2 m) with AC/heat
Ergonomic chair with shear controls
Internet connection for remote access
Electrical system