lighting Solutions For Harsh Environments - Cooper · Pauluhn is a leading supplier of area and...
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1 Lighting Solutions For Harsh Environments
Transcript of lighting Solutions For Harsh Environments - Cooper · Pauluhn is a leading supplier of area and...
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Lighting Solutions For Harsh Environments
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Product Index*
For over 75 years Pauluhn has been providing customers with the toughest lighting for the toughest environments. Pauluhn is a leading supplier of area and emergency lighting solutions for installation in hazardous locations and corrosive environments. Pauluhn products are specifically designed for
*General guidelines, please consult factory for specific application.
Category Product Page No.
Petrochemical & Refining Paint Booth
Paint & Formulation
Facilities
Pharmaceutical & Additive
Formulation & Processing
Surface Mining Pipeline Compressor / Pumping & Storage
Grain & Sugar Milling, Processing
& Storage
Waste Water Treatment Plants
Pulp & Paper Production
HAZCOR High Intensity Discharge
Optima 1100 5Optima 1110 4Optima 1120 4Optima 1130 5Optima 1200 5
PRO or HAZFLOOD & HAZSPOT
Floodlights
Goliath 2120 6Goliath 2110 6Goliath 2100 6
Vulcan 6746D2 7
QS/QA 7
XPFMAX & HAZMAX Linear Fluorescent
Commander 8Performer 8Radia 10Resista 10Versa 11Intrepid 11
Summit 11
XPFGUARD & HAZGUARDGlobe & Guard
EP Series 12707/717/727 12Exacta 13Exacta 13
XPFMARK, HAZMARK & HAZSIGNAL
Visual Indicators
EPN Series 141158D2/1159D2 147120/7121 14
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Wide ApplicationLimited ApplicationMay Not be Suitable for Application
TOPIC Page
#1 The Stainless Steel Advantage 5
#2 Security Lighting Recommendations 7
#3 T5 Fluorescent vs HID 9
#4 Methods to Improve Safety & Productivity 11#5 Incandescent vs Compact Fluorescent 13#6 Materials Suitability Guide 15
TECHNICAL SPOTLIGHTS
petrochemical, mining, food processing, marine, drilling, and other high-abuse industrial applications. Wherever reliable, cost-effective lighting is critical to the safe, secure, and productive functioning of your operation, you can count on Pauluhn.
Category Product Page No.
Petrochemical & Refining Paint Booth
Paint & Formulation
Facilities
Pharmaceutical & Additive
Formulation & Processing
Surface Mining Pipeline Compressor / Pumping & Storage
Grain & Sugar Milling, Processing
& Storage
Waste Water Treatment Plants
Pulp & Paper Production
HAZCOR High Intensity Discharge
Optima 1100 5Optima 1110 4Optima 1120 4Optima 1130 5Optima 1200 5
PRO or HAZFLOOD & HAZSPOT
Floodlights
Goliath 2120 6Goliath 2110 6Goliath 2100 6
Vulcan 6746D2 7
QS/QA 7
XPFMAX & HAZMAX Linear Fluorescent
Commander 8Performer 8Radia 10Resista 10Versa 11Intrepid 11
Summit 11
XPFGUARD & HAZGUARDGlobe & Guard
EP Series 12707/717/727 12Exacta 13Exacta 13
XPFMARK, HAZMARK & HAZSIGNAL
Visual Indicators
EPN Series 141158D2/1159D2 147120/7121 14
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HID
- LUM
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EA• The only stainless steel HID solution available.• Maintenance friendly removable ballast tray.• Ceiling, pendant, stanchion or wall mount types. • Tool less entry via four stainless steel over the center cam
latches.• Field replaceable globe/lens and gaskets. • Tool less lamp replacement.• One-piece high temperature silicone gasket provides a
watertight seal.• Stainless steel wire guard available.• Choiceofangledorshallowdomereflectors.
HazCorOptima 1110l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Marine Outside Type Saltwaterl Conforms to IP66
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Maintenance friendly removable ballast tray.Aluminum manufacturing plant, extremely corrosive.
HazCorOptima 1200
• The only stainless steel HID version available. • Compactfluorescentversionavailable.• Unique, integral wiring chamber eliminates need for separate
junction box.• Universal mounting module version designed for ceiling, wall or
pipe clamp stanchion mount. Up to six entries available.• Dedicated threaded stanchion or pendant versions available.• Suitable for T3 temperature code requirements.• Tooled entry via four stainless steel over the center cam latches.• Maintenance friendly removable ballast tray.• One-piece high temperature silicone gasket provides a
watertight seal.• Choiceofangledorshallowdomereflectors.
l Class I Zone 2 AEx nA nR IIC T3l Ex nA nR II T3l Type 4Xl Conforms to IP 66 & 67l ABS
HAZCOR - HIDOptima
1200 1110 1120 1100 1130Compact Fluorescent 32 & 42 - - - -
Light Sources & Wattages
High Pressure Sodium 70-150 50-150 50-150 & 250 50-100 70-100Metal Halide* 70-100 70-100 70-150, 175 & 250 50-100 -
Pulse Start Metal Halide 175 175 175, 200 & 250 - -
Enclosure Materials & Finishes
Copper-free aluminum with electrostatically applied oven-cured polyester powder coat finish. “al” version “al” version “al” version “al” version Yes
Molybdenum-bearing grade 316 stainless steel, passivated. “Marine grade stainless”. “ss” version “ss” version “ss” version “ss” version -
LampMogul Base Yes Yes Yes Yes Yes
Medium Base - Yes - - -* Most metal halide ballasts (175-1000 watt) are suitable for use with a mercury vapor lamp.
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HazCorOptima 1130
l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Outdoor Marine Type Saltwaterl Conforms to IP66
SPOTLIGHT #1: The Stainless Steel Advantage
• The only stainless steel HID solution available.
• Tool less entry via four stainless steel over the center cam latches
• Ceiling, pendant, stanchion or wall mount types.
• One-piece high temperature silicone gasket provides a watertight seal.
• Field replaceable globe/lens and gaskets.
• Shallowdomereflectoravailable.
l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Outdoor Marine Type Saltwaterl Conforms to IP66
HazCorOptima 1100
Magnesi
umZin
cGalv
anized
Steel
Aluminu
mCast
Iron
Lead
Tin Platinum
GoldSilver
Stainles
s Stee
l 316
passiv
e
Stainles
s Stee
l 304
passiv
e
Bronze
Brass
Copper
Titaniu
m
Nickel p
assive
Nickel a
ctive
Stainles
s Stee
l 316
active
Stainles
s Stee
l 304
active
Galvanic Corrosion Chart
GOOD - Copper Free Aluminum BETTER - 304 Stainless Steel BEST - 316 Stainless SteelPure aluminum is soft and ductile; strength is achieved by the addition of other elements to produce alloys. These elements include manganese, silicon, iron, zinc, copper and magnesium. Aluminum is most resistant to corrosion when the copper content is reduced to less than 0.4%. This alloy is commonly referred to as copper free aluminum. Additional corrosion resistance can be achieved with the addition of surface finishes, such as electrostatically applied oven-cured polyester powder coating. Aluminum is not recommended for areas exposed to most acids and alkilides.
Steels are referred to as stainless when they inherently resist corrosion. This is achieved by dissolving sufficient chromium in the iron to produce a protective film on the surface. However, even stainless steels can corrode in extremely harsh environments. Nickel significantly improves the general corrosion resistance of stainless steels by promoting passivation. Passivation is the removal of exogenous iron or iron compounds from the metal’s surface. Stainless steels containing at least 8% nickel are referred to as austenitic. Type 304 is the standard of stainless steel and is the most widely used; it is commonly referred to as 18/8 stainless as it contains 18% chromium and 8% nickel.
Molybdenum gives Type 316 stainless steel better overall corrosion resistant properties than Type 304, particularly higher resistance to pitting and crevice corrosion in chloride environments. Type 316 stainless steel contains at least 16% chromium, 10% nickel and 2% molybdenum. It is the standard in the manufacture and handling of food and pharmaceutical products to minimize the potential for metallic contamination.
Chemical plant manufacturing sodium hydroxide (caustic soda).
Wastewater treatment facility.
• The only stainless steel HID solution available.
• Maintenance friendly removable ballast.• Ceiling, pendant, stanchion or wall mount
types. • Tool less entry via six stainless steel over the
center cam latches.• Field replaceable globe/lens and gaskets.• One-piece high temperature silicone
gasket provides a watertight seal.• Stainless steel wire guard available.• Choiceofangledorshallowdomereflectors.
HazCorOptima 1120
l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Outdoor Marine Type Saltwaterl Conforms to IP66
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Noble(Least Corroded)
Anodic(Most Corroded)
• Lowprofilemountingwithjunctionboxto the side of the luminaire.
• Tool less entry via four stainless steel over the center cam latches.
• Ceiling mount type.• Stainless steel vibration dampening
mounting feet.• Field replaceable globe and gaskets.• Tool less lamp replacement.• One-piece high temperature silicone
gaskets provide a watertight seal.
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• Standard low T3 temperature rating with 40ºC ambient suitability. Supply wire temperature rated for 90ºC.
• Integral safety cable attachment points.• Field replaceable, high impact, thermal shock resistant
tempered glass lens and a one-piece high temperature silicone gasket.
• Mounting arrangements in surface, pole, and crane boom.• Trunnionattachmentpositionedatfixturebalancepoint.• Two cable entries for feed-through/looping wiring. • Tested and approved over 180º aiming range, enabling
straight up and straight down mounting. • Remote ballast available.• 3/4” NPT standard or an M25 entry reducer optional.
• Field replaceable, high impact, thermal shock resistant tempered glass lens and a one-piece high temperature silicone gasket.
• Tool less entry via eight stainless steel over the center cam latches provide a watertight seal.
• Captive lens frame with stainless steel door retainers for easy relamping.
• Optional safety cable attachment points and remote ballast.• Tested and approved over 180º aiming range, enabling straight up
and straight down mounting. • Vibration resistant lamp holder available.• Choice of mounting arrangements in surface, pole, and crane boom (viaamodifiedhousing).
l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Marine Outside Type Saltwaterl Conforms to IP66
HazFloodGoliath
Chemical plant manufacturing highly corrosive solution.
21102100
2120 HazFloodVulcanl Class I, Zone 2, AEx nR IIC T3l Ex nR II T3 l Class I Division 2 Groups A, B, C & D l Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Marine Outside Type Saltwaterl CertifiedIP66&IP67
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Hazardous area lighting.
PRO, HAZ or Z2 FLOOD - Floodlights GoliathVulcan 746D2 QA/QS
2100 2110 2120
Light Sources & Wattages
High Pressure Sodium 70-150 250-400 1000 150-400 - -Metal Halide - - 1000 - - -
Pulse-Start Metal Halide 175 250-400 1000 175-400 - -Quartz Halogen - - - - 500 300-1500Incandescent - - - - 300 -
Enclosure Materials & Finishes
Molybdenum-bearing grade 316 stainless steel, passivated. “Marine grade stainless”. “ss” version “ss” version “ss” version Standard - -
Industrial-grade 304 stainless steel, passivated. Optional Optional Optional Optional - “ss” version
Copper-free aluminum with electrostatically applied oven-cured polyester powder coat finish. “al” version “al” version “al” version - “al” version “al” version
Optics Beam width x height 6 x 6 6 x 6 6 x 6Std 6 x 6 Std md
Opt spot/wide
5 X 6 Opt VisorOpt 4 x 6
Opt Visor
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• Adjustable mounting allows 360º horizontal rotation, vertical positioning down 45º and up 90º.
• Field replaceable, high impact, thermal shock resistant tempered glass lens.
• Field replaceable one-piece high temperature silicone gasket.
• Optional handle with vertical up to 60º.• High strength stainless steel trunnion bracket.• High Impact protective guard available.
l Class I Division 2 Groups A,B,C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Marine Outside Type Saltwaterl Conforms to IP66
HazFlood746D2
Heavy vibration and abuse areas such as surface mining applications.
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Unique Lamp Suspension System utilizes springs to isolate lamp components from shock and vibration, extending lamp life for up to 50%.
Wet location industrial process with exposure to high vibration.
SPOTLIGHT #2: Security Lighting RecommendationsArea Footcandles Notes
Large Open Area 5-20 Maintain 8:1 illuminance ratio, secure to surrounding area.
Buildings 5-20 Vertical on façade.
Perimeter Fence 5 On ground and either side of fence.
Entrances 100+ On ground and in inspection area.
Gate Houses 300 Dimmable at night.
Chemical plant manufacturing highly corrosive solution.
l Conforms to IP 66
ProFloodQA/QS
• Stainless steel and aluminum housings are both oven-cured with a black polyester powder coat protectivefinish.
• Rugged yoke mount.• Spring loaded lamp holders reduce shock and
vibration.• Thermal shock resistant high impact tempered
glass.• Includes a watertight cable gland and six feet of
cable.• High impact protective guard available.
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luminaires due to broken globes. Commander features factory sealed field replaceable globe assemblies that lower total cost of ownership. No field potting or external seals required.
Industrial paint spray booth, Class I Division 1 application.
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Fl Class I Division 1 & 2 - Groups C & Dl Class I Zone 1 - Groups IIA & IIBl Class II Division 1 & 2 - Groups E, F & Gl Class IIIl Type 3 Enclosure l Paint Spray Booth Approvedl Marine Outside Type Saltwater
XPFMaxPerformer
XPFMaxCommander l Class I Division 1 Groups C & Dl Class II Division 1 & 2 Groups E, F & Gl Class IIIl Conforms to IP66l Marine Outside Type Saltwaterl Paint Spray Booth option
• 10,000 raw lumens in a single globe.• Optional UL listed for paint spray booth applications.• Easeofmaintenancewithfactorysealed,fieldreplaceable
globe assemblies.• Re-lampingfromeitherluminaireendallowsflexiblepositioning.• Adjustable mounting brackets allow a 180º range of aiming
positions.• Reflectoriseasilyremovedforcleaning.
XPFMAX- Linear Fluorescent Commander Performer
Light Sources & Wattages
Number of Tubes 1, 2, 3 or 4 2 4T5/HO (2 lamps per tube) 24 & 54 24 & 54 24 & 54
T8 17 & 32 17 32T12/HO/VHO 20, 35, 40, 60 & 110 35 60 & 110
Compact Fluorescent - 40 40Enclosure Materials & Finishes
Copper-free aluminum with electrostatically applied oven-cured polyester powder coat finish. “al” version Yes Yes
OpticsFactory Sealed Field Replaceable Globe Assembly Yes No
Mounting Brackets Included Yes Yes
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• UL listed for paint spray booth applications.• Lowest temperature rating available, T6. • Adjustable mounting brackets allow a 110º range of
aiming positions.• Lowprofiledesignaffordsmaximummountingversatility.• Nodebriscollectingfinsonballastbox.
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Commander and Performer available with two T5 lamps in each globe. Produces lumen output comparable to HID 400w with superior color rendition and instantaneous strike and restrike times. Available for both 2 and 4 foot models.
Refueling station hazardous area application.
Two Unique Designs to Choose From!
Fluorescent Metal Halide High Pressure SodiumLamp F54T5/HO 175W 250W 400W 150W 250W 400WInitial Lumens 5,000 13,500 20,500 36,000 16,000 27,000 50,000Mean Lumens (at 40% Lamp Life) 4,750 8,445 13,500 24,000 14,400 24,300 45,000
Life in Hours 24,000 to 100,000** 10,000 10,000 20,000 24,000 24,000 50,000Number Lamps per Fixture 2 4 6 8 1 1 1 1 1 1Initial Fixture Lumens 10,000 20,000 30,000 40,000 13,500 20,500 36,000 16,000 27,000 50,000Mean Fixture Lumens 9,500 19,000 28,500 38,000 8,445 13,500 24,000 14,000 24,300 45,000Ballast & Lamp watts 100 199 298 397 224 297 458 171 300 465Initial Lumens per watt 100 100 100 100 60 69 79 94 90 108Mean Lumens per watt 95 95 95 95 38 45 52 84 81 97Color Rendition Index 85 85 85 85 65 65 65 21 21 21
Start/Restrike Time Instantaneous 4 minutes strike / 15 minutes restrike
1-3 minutes strike / 1-3 minutes restrike
SPOTLIGHT #3: T5 Fluorescent vs HID*
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XPFMAX- Linear Fluorescent Commander Performer
Light Sources & Wattages
Number of Tubes 1, 2, 3 or 4 2 4T5/HO (2 lamps per tube) 24 & 54 24 & 54 24 & 54
T8 17 & 32 17 32T12/HO/VHO 20, 35, 40, 60 & 110 35 60 & 110
Compact Fluorescent - 40 40Enclosure Materials & Finishes
Copper-free aluminum with electrostatically applied oven-cured polyester powder coat finish. “al” version Yes Yes
OpticsFactory Sealed Field Replaceable Globe Assembly Yes No
Mounting Brackets Included Yes Yes
*Forreferenceonly.Performancecharacteristicsvarybylampmanufacturer.Doesnotconsiderphotometricefficiencyofluminaires.** With optional Long Life Lamps. Warranty applies. Suitability and output may vary by application. Consult Pauluhn for information.
• High output luminaire, up to 40,000 raw lumens.• Available with two T5HO lamps in each globe assembly.• Fluorescent system provides energy savings up to 50% when compared to HID.• 1-2secondstarttimeoffluorescentlampsprovidesquicksystemrecoveryfrompowerfailure.• Multivoltageelectronicballastresistanttobrownoutsorvoltageandfrequencyfluctuations.• Control friendly, program start versions, ideal for use with occupancy sensors and multi-level switching.• Provided with 4100º K, low mercury TPLC compliant lamps.• Impact resistant borosilicate glass tubes.• Integral safety cable mounting points.• Spring loaded lamp holders for maximum vibration resistance. • Ceiling/wall mount hardware included. • Emergency versions available for two lamp models, supplied with test switch and charging indicator light.• Optional stainless steel wire guard.
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Fish hatcheries where corrosive elements are present. Freezer application with high pressure washdown requirement and resistance to saltwater. Suitable for temperatures to -20ºF (-29ºC).
LINEA
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REA l Class I Division 2 - Groups A, B, C, & D
l Class I Zone 2 - Groups IIA, IIB & IIC l Class II Division 2 - Groups F & G l Class IIIl Type 4 l Conforms to IP66l Enclosed & Gasketedl NSF
HazMaxResista
• Hose tested at 1500 psi for 60 minute duration at 5 foot and 10 foot distance, nozzle dispersion 0º degrees.
• Polybutylene Terephthalate (PBT) end cap provides the broadest range of chemical resistance.
• End caps secured by two capped stainless steel nuts with nylon seal washers.
• All external hardware stainless steel or non-metallic. • Silicone gasket permanently mounted in end cap.• 30,000 raw lumen package available via six lamp T5.• Options include: Stainless steel end caps, quick disconnect
receptacles, stainless steel quick disconnect straps and center mount.
HAZMAX - Linear Fluorescent Summit Resista Radia Intrepid Versa
Light Sources & Wattages
T5 HO 24 & 54 24 & 54 24 & 54 24 & 54 24 & 54T8 17 & 32 17 & 32 17 & 32 17 & 32 17 & 32
T8 HO 44 44 & 86 - - 44 & 86T12 HO - 35, 60 & 110 35 & 60 35 & 60 35 & 60
Compact Fluorescent - 40 80 55 40
Enclosure Materials & Finishes
Molybdenum-bearing grade 316 stainless steel, passivated. “Marine grade stainless”. “ss” version End caps “ss” version “ss” version -
Copper-free aluminum with electrostatically ap-plied oven-cured polyester powder coat finish. “al” version - “al” version “al” version -
Fiberglass reinforced polyester. - End caps - “nm” version “nm” version
LensImpact Resistant Acrylic Standard Standard Standard - Standard
Polycarbonate Optional - Standard / Optional Standard Optional
Tempered Glass Optional - Optional No NoFixture Length Nominal Feet 2 & 4 2, 4 & 8 2 & 4 2 & 4 2, 4 & 8
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HazMaxSummitl Class I Division 2 - Groups A, B, C, & Dl Class I Zone 2 - Groups IIA, IIB & IICl Class II Division 1 & 2 - Groups F & Gl Class IIIl Type 4/4X l Conforms to IP66l NSF
• High output luminaire, up to 30,000 raw lumens.• Stainless steel housing, lens frame and hinges (“ss”
version).• One piece neoprene gasket provides a watertight seal.• OptionalALANOD®MIRO4highefficiencyreflectorwithupto95%totalreflectivity.
• Optional emergency battery backup models with mini-mum 90 minute illumination.
• Pendant, feed-through or combination mounting styles.• Integral mounting points for use with standard and
custom mounting kits.
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• Continuous form-in-place closed cell gasketandfieldreplaceablelens.
• Available in standard feed-thru design or optional pendant hub design.
• Versatile lightweight construction.
• FeaturingShoc♦Loc™lampholders.• Captive hinged lens with stainless steel latches.• Field replaceable one-piece extruded neoprene
gasket and polycarbonate lens.• Integral stainless steel mounting feet to
dampen vibration.• Wide lumen pattern (200 degrees) suitable for
general lighting purposes.• High ambient version (to 65ºC) available.
Table 1 - Maximum Luminance Uniformity RatiosApplication RatioBetween task and adjacent darker surroundings 3:1Between task and adjacent lighter surroundings 1:3Between task and remote darker surfaces 10:1Between task and remote lighter surfaces 1:10Between luminaire or window and adjacent surface 20:1 Anywherewithinnormalfieldofvision 40:1
Table 2 - Minimum Luminance Levels for SafetyHazard Potential Slight HighActivity Level Low High Low HighFootcandles 0.5 1 2 5
SPOTLIGHT #4: Methods to Improve Safety and Productivity• Provide average illumination appropriate to task. Contact Pauluhn for recommendations.• Maintain a proper Luminance Uniformity Ratio (see table 1).• Comply with IES recommended Minimum Luminance Levels for Safety (see table 2).• Use a light source with a color rendition index (CRI) above 65. Where visual detection of ANSI/OSHA Z535.1-2006 safety color codes is
essential, target a minimum 80 CRI.• Deploy a lighting design that utilizes diffuse light sources to wash shadows and minimize glare. Avoid close proximity point light sources.
• FeaturingShoc♦Loc™lampholders.• CertifiedforClassIIGroupEfor
atmospheres containing combustible metal dusts.
• Adjustable mounting brackets allow a 110º range of mounting positions.
• Flat or drop style lens versions with wide lumen dispersions.
• Lens frame hinged on side for easy lamp replacement.
l Class I Division 2 - Groups A, B, C, & Dl Class I Zone 2 - Groups IIA, IIB & IIC l Class II Division 2 - Groups F & Gl Class IIIl Type 3 Rl Enclosed & Gasketedl NSF
HazMaxVersa
l Class I Division 2 - Groups A, B, C, & Dl Class I Zone 2 - Groups IIA, IIB & IIC l Class II Division 2 - Groups F & G l Class IIIl IP66 to EN 60529l Type 4Xl NSF
HazMaxIntrepid
HazMaxRadia
Paper mill application with exposure to heat, vibration and fluids.
Shoc♦Loc™
Proprietary Shoc♦Loc™ bi-pin spring loaded lamp holders for double ended lamps provide resistance to shock and vibra-tion while maintaining positive electrical pin contact.
20fc 40fc 60fc 80fc 100fc
Illumination vs Productivity and Safety
Increase in Productivity
Perc
ent
Chan
ge
Decrease inAccidents
-50%
+50%
Illumination in footcandles (fc)
l Class I Division 2 Groups A, B, C and Dl Class I Zone 2 Groups IIA, IIB, IIB+ H2 and IICl Class II Division I, Groups E, F and Gl Class IIIl IP66l Marine Outside Type Saltwaterl Type 4X
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XPF or HAZ GUARD - Globe & Guard EP 707/717/727 Exacta/al Exacta/nm
Light Sources & Wattages
Incandescent A-19 60-100 - - -Incandescent A-21 100-200 150w max 150 max 150 max
Compact Fluorescent 13, 18, 26 & 32 - 9, 13, 18, 26 & 32 9, 13, 18, 26 & 32
Enclosure Materials & Finishes
Cast copper-free aluminum “al” version “al” version - -Cast copper-free aluminum with a
natural polyester powder coat - - Yes -
Injected polymeric - - - Yes
MountsWall Yes 707 Yes Yes
Ceiling Yes 717 Yes YesPendant Yes 727 Yes Yes
GuardsCast copper free aluminum Standard Standard Optional -
Polymeric - - Optional OptionalStainless steel - - Optional -
l Class I Divisions 1 & 2 Groups C & Dl Marine Outside Type Saltwaterl Type 4Xl Conforms to IP66
XPFGuardEP Series
HazGuard 707/717/727l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Marine Outside Type Saltwaterl Type 4Xl Conforms to IP66
Outdoor high wind, vapor tight bridge application.
GLO
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Hazardous area storage applications for flammable liquids.
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• Up to 150w incandescent.• One piece high temperature silicone gaskets provide a
watertight seal.• 4 pole terminal block standard.• Copper free aluminum protective guard provided.• Choice of round or square junction box.
• Available in 100w or 200w incandescent or 18w, 26w and32wcompactfluorescent.
• Field replaceable, factory sealed globe assembly.• Heat and impact resistant clear glass globe.• Optional colored globes available.• Copper free aluminum protective guard provided.• Availablewithoutreflector,withshallowdomereflectoror30ºangledreflector.
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l Class I Division 2 - Groups A, B, C, & Dl Class I Zone 2 - Groups IIA, IIB & IICl Class II Division 2 - Groups F & Gl Class IIIl Type 4l Conforms to IP66l Enclosed & Gasketed
HazGuardExacta/nm
HazGuardExacta/all Class I Division 2 - Groups A, B, C, & Dl Class I Zone 2 - Groups IIA, IIB & IICl Class II Division 2 - Groups F & Gl Class IIIl Type 4l Conforms to IP66l Enclosed & Gasketed
Portable and temporary applications such as construction sites.
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Doorway and passageways where extra illumination may be required.
Lamp100W
Incandescent150W
Incandescent32W
Compact FluorescentInitial Lumens 1,470 2,570 2,400Mean Lumens (at 40% lamp life) 1,470 2,570 2,040Life in hours 1,500 2,000 12,000Initial Lumens per watt 15 17 75Mean Lumens per watt 15 17 64Color Rendition Index 100 100 82Minimum Temperature None None 0º F
SPOTLIGHT #5: Incandescent vs Compact Fluorescent
*For reference only. Performance characteristics vary by lamp manufacturer.
• Available up to 150w incandescent or 18w, 26w and 32w compactfluorescent.
• CertifiedforuseinClassIIdustareas.• One-piece high temperature silicone gasket provides a
watertight seal.• A wide variety of globe materials and colors.• Watertight mounting in any direction.• Optional stainless steel wire guard.• Optional cast aluminum guard or polymeric guard for use with
glass globes.
• Available up to 150w incandescent or 18w, 26w and 32wcompactfluorescent.
• CertifiedforuseinClassIIdustareas.• One-piece high temperature silicone gasket provides
a watertight seal.• A wide variety of globe materials and colors.• Watertight mounting in any direction.• Optionalpolycarbonateprismaticreflector.• Optional stainless steel wire guard. • Optional cast aluminum guard or polymeric guard for
use with glass globes.
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• Steady burn marker.• One piece high temperature silicone gaskets
provide a watertight seal.
• Watertight mounting in any direction.• Shock proof lamp holder optional. • Heat and impact resistant glass fresnel lens
in clear, yellow, green, red and blue. • Copper free protective guard available.
l Class I Division 2 Groups A, B, C & Dl Class I Zone 2 Groups IIA, IIB, IIB + H2 and IICl Type 4Xl Conforms to IP66l Complies with CAP 437 (Green only, option 7)
HazMark1158D2/1159D2
• Federal Signal Fireball® strobe. • Clear heat resistant high impact outer
globe.• Internal fresnel lens in clear, yellow,
green, red and blue. • One piece neoprene gasket provides a
watertight seal.• Watertight mounting in any direction.
• Copper free protective guard available.
l Class I Divisions 1 & 2 Groups C & Dl Type 4Xl Conforms to IP66
HazStrobeEPN Series
• Federal Signal Streamline® strobe.• One piece high temperature silicone
gaskets provide a watertight seal.• Watertight mounting in any direction.
• Heat and impact resistant glass fresnel lens in clear, yellow, green, red and blue.
• Rugged cast design for high abuse areas.
l Class I Division 2 Groups A B C & Dl Enclosure Type 4X l Conforms to IP66
HazBeacon7120/7121
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XPF or HAZ STROBE, MARK & BEACONVisual Signaling
EPN Series 1158D2/1159D2 7120/7121
Light Sources & Wattages
Incandescent A-19 - 100 max -
Xenon Strobe
Effective Candle Power (ECP) 300 300 50Flashes Per Minute (FPM) 80 80 65-95
Enclosure Materials & Finishes Cast copper free aluminum “al” version “al” version “al” version
Mounts
Wall EPN7000A - -Ceiling EPN7001A - -
Pendant/Stem/Base EPN7002A 1158D2 7121Junction Box - 1159D2 7120
Guards Cast copper free aluminum Standard Optional Optional
VISUA
L IND
ICATO
RS - H
AZA
RD
OU
S AR
EA
Obstruction lighting. Hazardous location obstruction lighting.
15
MATERIALS USED IN FIXTURE CONSTRUCTION
FIXTURE HOUSING GASKET LENS
MARIN
E B
RASS
STA
INLE
SS S
TEEL
- 3
04
STA
INLE
SS S
TEEL
- 3
16
ALU
MIN
IUM
PBT
GLA
SS R
EIN
FORCED
POLY
ESTE
R P
OW
DER
CO
ATED
SIL
ICO
NE
NEO
PREN
E
BO
RO
SIL
ICATE G
LASS
ACRYLI
C (
SH
EET)
POLY
CARBO
NATE
USE FOR REFERENCE ONLY! Pauluhn accepts no liability resulting from the use of these compatibility comparisons. Applications are dependent on temperature, pressure & other variables.
A = Excellent B = Good C = Fair D = Not Recommended- = No Data
NOTE: Our alloy selection of Aluminum sheet and castings is based on the best resistance to industrial and marine corrosion. Where additional protection is needed, we can coat any of our materials. Stainless steel can be electro-polished to further enhance its natural corrosion resistance. Brass can be nickel plated. Call the factory for exotic environments.
MATERIALS USED IN FIXTURE CONSTRUCTION
FIXTURE HOUSING GASKET LENS
MARIN
E B
RASS
STA
INLE
SS S
TEEL
- 3
04
STA
INLE
SS S
TEEL
- 3
16
ALU
MIN
IUM
PBT
GLA
SS R
EIN
FORCED
POLY
ESTE
R P
OW
DER
CO
ATED
SIL
ICO
NE
NEO
PREN
E
BO
RO
SIL
ICATE
GLA
SS
ACRYLI
C (
SH
EET)
POLY
CARBO
NATE
SPOTLIGHT #6: Material Suitability Guide
Acetate Solvent C A A A D - C D A - DAcetic Acid, 80% C D B B - - B C A - BAcetic Acid, Glacial C C A B - D B D A D BAcetic Anhydride C B A A - - C A A - DAcetone A A A A B C D C A D DAcetylene C A A A - - B B A - DAlcoholic Beverages A A A C - - A - A - AAlcohol, Ethyl A A A B B B B A A - BAlcohol, Isopropyl A B B B A B A B A - AAluminum Chloride D B B D - A B A A B AAluminum Sulfate B B B B - - A A A B AAmmonia Nitrate D A A A - - - C A - -Ammonium Chloride D C B B - A C B A - AAmmonium Hydroxide D A A B - D A A A - DAmmonium Nitrate D A A B - A C B A - -Ammonium Phosophate (Di-Basic) D B C B - - A A A - AAmmonium Phosophate (Mono-Basic) D B C B - - A A A - -Ammonium Phosophate (Tri-Basic) C B B B - - A A A - -Ammonium Sulfate D B B A - - A A A B AAsphalt D B B A - - D D A - DBeet Sugar Liquors C A A A - - A A A - -Benzene or Benzol A B B B B D D D A D DBorax B A A B - - B A A - -Boric Acid B B A D - A A D A - -Butane, Butlylenes, Butadiene C A A A - - D A A - DCalcium Chloride A C B D - A A A A B -Carbolic Acid (Phenol) B B B A D C D D A D DCarbon Dioxide, Dry A A A B - - B B A - -Carbon Dioxide, Wet A A A A - - B B A - -Carbon Disulfide D B A A - - - D A D DCarbonic Acid\Carbonated Beverages B A A B - - A D A - ACarbon Tetrachloride A B B D C - D D A D DChlorine, Anhydrous Liquid D C C D - - D D A - CChlorine, Dry B A B C - - D C A - -Chlorine, Water B C C D D - D D A C -Chromic Acid 5% B B A C - - C D A - BChromic Acid 50% D C B D - - C D A C DCitric Acid D B A C B - A A A - ACopper Sulfate >5% D B B D - - A A A - ACottonseed Oil - B B A - - A C A A -Creosote Oil A - - B - - D C A - -Ether A A A B - - D D A D -Ethylene Glycol A B B A A A A A A - BFerric Chloride D D D D - - B B A B AFerric Sulfate C B A D - - B A A - AFormaldehyde 100% B C A A - - B C A - AFormic Acid C B A A - - B A A - AFreon®11 - A A D - - D D A - -Freon 12 B B B B - - D A A - -Freon 22 - A A D - - D A A - -Freon 113 - - - - - - D C A - BFreon TF - A A D - - D A A - -Furfural B A B A - - D D A - DGasoline, High Aromtic A A A D - - D A A - AGasoline, Leaded (Refined) A A A A A - D B A - AGasoline, Unleaded A A A A A - D B A B AGelatin A A A A - - A A A - -Glucose - A A A - - A A A - AGlue A A A A - - A A A - -Glycerin or Glycerol A A A A B - A A A B AHydraulic Oil - Petroleum A A A A - - B A A - -Hydraulic Oil - Synthetic A A A A - - B A A - -Hydrofluoric Acid 100% B B B D - - D D D - DHydrogen Gas A A A A - - C A A - AHydrogen Peroxide 100% B B A A - - B D A C AHydrogen Sulfide, Aqua A C A B - - C A A - AHydrogen Sulfide, Dry B C A B - - C A A - AInk - C C - - - - A A - -Kerosene A A A A B A D A A A DLacquers and Lacquer Solvents A A A A D C D D A D DLime - A A A - - - A A - -Magnesium Chloride B D D D - A A A A B A
Magnesium Hydroxide A B A C - - A A D - AMagnesium Sulfate (Epsom Salt) A A B B - A A A A B AMercuric Chloride (Dilute) D D D D - - - A A - AMercury A A A D - - - A A B DMethane A A A A B - D B A - -Methylene Chloride B B B C D D - - A - DMineral Spirits A A A A A A D C A - CMolasses A A A A - - - A A - -Natural Gas A A A A - - A A A - -Nickel Chloride B D C D - A A B A - ANickel Sulfate B B B D - A A A A B ANitrating Acids (>15% H2S04) - C C D - - - A A - -Nitrating Acids (>15% HNO3) - C D D - - - A A - -Nitric Acid (50%) A A A D D - D D A B BNitric Acid (Concentrated) A A A D - - D D A D COleic Acid B A A A - - D C A A -Oxalic Acid (Cold) B B A A - A B D A A -Oxygen - - D D - - - - A - APalmitic Acid A B A B - - D D A - -Petroleum A A A D - - D B A - -Phosphoric Acid (>40%) B D D C - - D B D B APhosphoric Acid (Crude ) B D B C - - D D D - APhosphoric Acid (Molten) - - C C - - - A D - -Picric Acid B B B C - C D A A - DPotassium Carbonate (Potash) B B B D - - - A A B -Potassium Chloride B B A C - A A A A B APotassium Hydroxide (Caustic Potash) D B A D D D C B D B DPotassium Sulfate A B A C - A A A A - APropane Gas A A A A - - - - A - DRosins B A A B - - A A A - -Shellac, Bleached A A A A - - - B A - -Shellac, Orange A A A A - - - D A - -Soap Solutions B A A C A D A B A B ASodium Carbonate (Soda Ash) B A A D - C A A A B ASodium Bicarbonate (Baking Soda) A A A D - A A A A - ASodium Bisulfate A D C D - - A A A B ASodium Chloride B B B C B A A A A - ASodium Cyanide D A B D - - A A A - -Sodium Hydroxide (80%) C C B D - D A B D - DSodium Hypochlorite (<20%) C C C D - - B C A - CSodium Metaphosphate A A A C - - A B A - -Sodium Nitrate B B B B - A D B A - -Sodium Perborate B B B C - - B B A - -Sodium Peroxide A A A C - - D B A - ASodium Polyphosphate B B B D - - D B A - -Sodium Silicate B A B A - - A A A - -Sodium Sulfate B B B A - A A A A B ASodium Thiosulfate (Hypo) A A B A - - A A A - DStearic Acid B B A B - A B B A A ASulfate (Liquors) B B B D - - B B A - -Sulfur Chloride B D D D - - C D A - -Sulfur Dioxide, Dry B D A B - - B D A - ASuflur Trioxide, Dry B D A A - - B D A - -Sulfuric Acid (10-75%) B D D D B D D B A - BSulfuric Acid (75-100%) B C D D - D D D A D DSulfuric Acid (Cold concentrated) B C B B - - D D A - -Sulfuric Acid (Hot concentrated) B D C C - - D D A - DSulfurous Acid B B B B - - D C A - -Tannic Acid B B A C - - B A A - CTartaric Acid B C C B - - A A A - -Toluene (Tolul) A A A A C - D D A D DTrichloroethylene B B B D C - D D A - -Turpentine A A A A A B D D A D DVarnish - A A A - - D D A - -Vinegar A A A D - - A B A B AWater, Acid: Mine A B B D - - A C A - BWater, Salt A B A B A D B B A - AWhite Liquor (Pulp Mill) A A A B - - A A A - -White Water (Paper Mill) - A A - - - - A A - -Xylene A B B A C C D D A - DZinc Chloride B B B D - A B A A - AZinc Sulfate B B A D - A A A A - A
15
Complimentary Lighting Design Services.
We can provide both general project estimates as well as detailed calculations, complete with a breakdown of relevant assumptions and a complete luminaire schedule. Layouts utilize IES and other industry standard practices, and take into consideration unique project requirements and client preferences to determine the most cost effective solution. Normal and emergency operation can be simulated, and allowances made for known obstructions. Designs can be performed directly on client’s digital drawings for maximum utility and visual impact.
Life Cycle Economic Analysis.
Can be facilitated by your Pauluhn representative. Included are allowances for initial luminaire install, lamp replacement, general maintenance regimes, power consumption, and other considerations. Contact Pauluhn for assistance.
Pauluhn LumenMax™ Software.
Available on CD for customers who would like to perform their own indoor and outdoor lighting designs. LumenMax includes a basic estimator for quick and easy budgeting and comparison. Pauluhn photometric files are available in standard format for importing into other lighting design packages. Consult Pauluhn for factory assistance with detailed lighting calculations for your specific project.
© 2009 Pauluhn, A Federal Signal Company
www.pauluhn.com
United States:1-800-826-5890
Ph. 281-485-4311Fx: 281-485-4398
1616 North Main StreetPearland, TX 77581
Canada:1-888-675-5483Ph. 780-955-8097Fx: 780-955-87541000 - 14th AvenueNisku, AB T9E 8J5
The Toughest Lighting for the Toughest Environments.
Pauluhn offers:
