Life of a part before and after print - CADFEM & ANSYS › library-ch... · © CADFEM (Suisse) AG,...

© CADFEM (Suisse) AG, 2019

Life of a part before and after print

Build job preparation and 3D image-based quality assurance

Dipl.-Ing. Denis Feindt

Synopsys GmbH

Dr. Manfred Maurer

CADFEM (Suisse) AG


Challenges in AM

2


Current AM Workflow

source: EOS

Modeling in CAD

DesignBuild job

preparationPrint Measure

Orientation

Support generation

Build job generation(Slicing + Hatching)

Print the part on metal3D printer

Measure printed part

3


Current AM Workflow

DesignBuild job

preparationPrint Measure

Expensive iterations due to failed prints

Recoatercollision

Supports detach Deformation of partCracks in part

4

A.D. Rollet et al.

Porosity in part


$15,000

$5,000

$8,000

$7,500$30,000

5


Ideal AM Workflow

DesignBuild job

preparationPrint MeasureSimulation

Compensated geometryTemperature DistortionsResidual stresses

6


Ideal AM Workflow

DesignBuild job

preparationPrint MeasureSimulation

7


Ansys Additive Prep

8


Additive Prep in SpaceClaim

9

Heartcell

support

Rod support

Block with

angled support


Load parts

Define build

envelope

Create support regions

Optimize orientation

Create supports

Export & print

• Import any file format

• Access to all

SpaceClaim features for

file manipulation & repair

• Design parts from

scratch

ANSYS Additive Prep Work Flow

10


Load parts

Define build

envelope


Create supports

Export & print

• Customize build

envelope dimensions for

any machine and

baseplate configuration



11


Load parts

Define build

envelope


Create supports

Export & print



12


Load parts

Define build

envelope


Create supports

Export & print

• User-definable support

criteria

• Detect regions where

supports are needed

• Select individual regions

to create supports of

different types



13


Load parts

Define build

envelope


Create supports

Export & print

• Easy editing with

intuitive schematic

illustrations

• Multiple types of

supports

➢ Block

➢ Heartcell

➢ Rod

➢ Contour

➢ Line

➢ Custom



14


Block with

angled

supportBlock

support

Additive Prep Support Options

15


Load parts

Define build

envelope


Create supports

Export & print

* Assembly representation only



16

© 2019 Synopsys, Inc. 17Synopsys Confidential Information

Synopsys / Simpleware Product Group

Corporate Overview


FY18 Revenue:

~$3.12B

Employees:

>13,279Patents:

3,109

Synopsys Today: From Silicon to Software

Canad

a

Chil

e

Japa

n303

S.

Korea

Russi

aChina1,101

India2,544

Armeni

a

Israel

Europe1,471

Southeast AsiaTaiwa

n

US

A4,58

0

#1 electronic design automation

tools & services

Broadest IP portfolio and

#1 interface, analog, embedded

memories & physical IP

‘Leader’ in Gartner’s Magic

Quadrant for application

security testing

Offices:

120$


Simpleware Product Group

• Developers of high-end 3D image processing software

• Dedicated Sales, Support and Service teams

• Global presence

• Customer base in life sciences, materials and manufacturing applications


Life Sciences Manufacturing & Materials

Simpleware Product Group

Customer Applications


Applications in Life Sciences / Product Integration

Implants

Surgical

Guides

Drug

Delivery

Wearable

Electronics

Brain

Stimulation

Shoes /

Clothing

Protective

Gear

Consumer

Products


Applications in Materials & Manufacturing

ALM /

3D Printing

Part

Inspection,

NDE/NDT

Reverse

Engineering

Metals

Composites

Soils

Asphalt

Foams

Filters


3D Image Based Inspection and Finite Element (FE)

Simulation of Additive Manufactured (AM) Parts


CAD vs Scan

Determine the “as-built” deviations from design


Expanding into FE Simulation

Comparing PERFORMANCE of “as-built” versus “as-designed”


Real World Commercial Application

Pressure Manifold – Moog Inc.


Quantifying “as-build” geometric deviations from the CAD design


See and Try Simpleware Software


See and Try Simpleware Software

• Get a 30-day free trial

– Receive a fully functional trial version of the full Simpleware product suite

– Sign up to the Synopsys Eval Portal: https://eval.synopsys.com/

– Contact support with any questions, for advice or help in setting up your workflow

• Visit our resources website for case studies, webinar recordings, datasheets & videos

– https://www.synopsys.com/simpleware/resources.html

• Visit our workshops, webinars and exhibitions booths

– See our list of upcoming events: www.synopsys.com/simpleware/news-and-events/events.html

• Arrange a personal software demonstration

– Get in touch with us to arrange a personalized software demonstration via WebEx with one of our expert Application Engineers using your own data

https://eval.synopsys.com/

https://www.synopsys.com/simpleware/resources.html

http://www.synopsys.com/simpleware/news-and-events/events.html

Thank YouDenis Feindt – Synopsys, Business Development Manager

Phone: +49 89 993 20250, +49 151 155 39112

Email: [email protected]

Social: https://www.linkedin.com/in/denisfeindt/

mailto:[email protected]

https://www.linkedin.com/in/denisfeindt/

Life of a part before and after print - CADFEM & ANSYS › library-ch... · © CADFEM (Suisse) AG,...

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