Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute -...

57
Transducers J.R. Leeman and C. Marone Techniques of Geoscien8fic Experimenta8on October 18, 2016

Transcript of Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute -...

Page 1: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Transducers

J.R.LeemanandC.Marone

TechniquesofGeoscien8ficExperimenta8on

October18,2016

Page 2: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Transducersaredevicesthatconvertoneformofenergytoanother-wecommonlyusethemasreal-worldinterfaces

Ac8ve Passive Actuator Bidirec8onal

Page 3: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

TransducerSelec8on

Page 4: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Whenselec8ngatransducer,youmusthaveawelldefinedapplica8onandconsideranumberofvariables

Image:Wikipedia

• Range• Linearity• Sensi8vity• ResponseTime• Stability• Accuracy• Durability• Cost• SignalCondi8oning

Page 5: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Rangeisthespanofvaluesoverwhichthetransducerisratedtoperformat

Page 6: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Linearityishowmuchthesensordivergesfromanideallinearsensoroutput

Image:dataforth.com

Page 7: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Linearityishowmuchthesensordivergesfromanideallinearsensoroutput

Image:dataforth.com

Page 8: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Sensi8vityistheslopeoftheoutput-inputcurve

Image:USGS

Page 9: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Response8meishowlongthetransducertakestoregisterachangeinthephysicalquan8ty

Image:Intech

Page 10: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Stabilityishowconstanttheoutputofatransducerremainswhenthephysicals8mulusissta8c

Image:Setra

Page 11: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Precisionreferstothereproducibilityofagivenmeasurement

Accuracyisthemaximumdifferencebetweentherealandindicatedvalues

Page 12: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Durabilityishowruggedthetransduceristothemeasurementenvironmentitwillbeexposedto

Image:APGSensors

Page 13: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Signalcondi8oningrequirementscangreatlyimpacttheeaseofuseandcostofagiventransducer

Image:Na8onalInstruments

Page 14: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

OffsetreferstoaDCbiasisagiventransducer’soutput

Image:Na8onalInstruments

Page 15: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Hysteresisisthetransducer’ssensi8vitytowhichdirec8on(up/down)thephysicalquan8tyischanging

Image:Na8onalInstruments

Page 16: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Dynamiclinearitydescribeshowwellatransducer’soutputcanfollowarapidlychangingquan8ty

Image:Wikipedia

Page 17: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Temperature

Page 18: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)
Page 19: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Eachtypeoftemperaturesensorhasadifferentoutputcurve

Image:Na8onalInstruments

Page 20: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

ThermocouplesworkonaprinciplecalledtheSeebeckeffect

Image:EEVBlog

Page 21: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Twodissimilarmetalsarejoinedtomakeatransducer

Image:SterlingSensors

Page 22: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Therearemanymetalcombina8onsortypesofthermocouples

Image:OMEGA

Page 23: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Thechallengeisuninten8onaljunc8onsinthesystem

Image:Wikipedia

Page 24: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Thechallengeisuninten8onaljunc8onsinthesystem

Image:AnalogDevices

Page 25: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Wemeasurethetemperatureofthe“coldjunc8on”andcompensateforitwithNISTtables

Image:NIST

Page 26: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Oruseahighorderpolynomialfit

Image:OMEGA

Page 27: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

RTDschangeresistancebasedonthetemperature

Image:Wikipedia/OMEGA

Page 28: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Mul8plesignalcondi8oningstrategiescanbeuseddependingontherequirementsandcosttradeoff

Image:Wikipedia

Page 29: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Thermistorsalsochangetheirresistancewithtemperature

Image:Wikipedia

Page 30: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Condi8oninghappenswithvariousresistorbridge/dividercircuits

Image:Adafruit

Page 31: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Displacement

Page 32: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Displacementmeasurementscanbeperformedinabsoluteorrela8vewayswithaWIDEvarietyoftransducers

Page 33: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

DCDTs/LVDTsareadifferen8altransformer

Image:te.com

Page 34: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

DCDTs/LVDTsareadifferen8altransformer

Image:te.com

Page 35: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

DCDTs/LVDTsareadifferen8altransformer

Image:te.com

Page 36: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

DCDTsincludeallofthenecessarydriving/condi8oningelectronics

Image:te.com

Page 37: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Capaci8vedisplacementsensorsareverylownoiseandhighresolu8on

Image:lionprecision.com

Page 38: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Eddycurrentsensorsarelessexpensiveands8llrela8velylownoise

Image:electronicshub/lionprecision.com

Page 39: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Pressure

Page 40: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Pressuretransducerscomeinseveraltypes

• Absolute-measurew.r.t.aperfectvacuum• Gage-measurew.r.t.external(atmospheric)pressure• Vacuum-measurepressuresbelowatmospheric• Differen8al-measuredifferencebetweentwopoints• Sealed-measurew.r.t.asealedfixedpressure

Page 41: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

HousingscanvaryfromPCBmounttoindustrial

Images:Wikipedia/OMEGA

Page 42: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Pressuresensorsaregenerallyadeflec8onmeasurementbasedtechnology

Image:hydraulicspneuma8cs.com/instrumenta8ontoolbox.com

Page 43: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Strain

Page 44: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Straingageschangeresistancebasedupontheirstretching/compression

Image:OU/SensorWiki

Page 45: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Resistanceofamaterialdependsontheareaofcontact,resis8vity,andlength

Image:Wikipedia

Page 46: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Sotensionincreasesresistance,compressiondecreasesresistance

Image:Wikipedia

Page 47: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

MoststraingagecircuitsarebasedontheWheatstoneBridge

Image:Na8onalInstruments

Page 48: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Thegagefactoristherela8vechangeisresistancewithstrain

Image:Na8onalInstruments

Page 49: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Thequarterbridgeistheleastsensi8ve,butonlyrequiresoneac8veelement

Image:Na8onalInstruments

Page 50: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Halfbridgesrequireonlytwoac8veelements

Image:Na8onalInstruments

Page 51: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Thefullbridgeisthemostsensi8vearrangement

Image:Na8onalInstruments

Page 52: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Image:Na8onalInstruments

Page 53: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Temperatureplaysaroleaswellthough

Image:Na8onalInstruments

Page 54: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

A“dummygauge”isocenusedfortemperaturecompensa8on

Image:Na8onalInstruments

Page 55: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Carefulwiringandcrea8veplacementareocennecessary

Image:b2bicdesign.com

Page 56: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Ac8vity:Calculatethetemperaturemeasurementsfromthedataincludedwiththe“ThermistorCalcula8on”ac8vity

Due:10/20

Page 57: Lecture 17 Transducers - Read the Docs · Pressure transducers come in several types • Absolute - measure w.r.t. a perfect vacuum • Gage - measure w.r.t. external (atmospheric)

Assignment:Findsomethingtoaffixstraingaugestoforournextlabac8vity

Due:10/25