LCA RAILWAY 07 2014
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Transcript of LCA RAILWAY 07 2014
COMPANY PRESENTATION
LCA BALLAURI COMPANY
40 years of experience: Mechatronic design Sensors and Transducers Electromechanic Applications Lighting Systems Electronic Equipment for Railway and Automotive fields
MAIN DETAILS of the COMPANY
COMPANY DEPARTMENTS • R&D, Engineering, S&M, Quality, Supply Chain and Production,
Testing and Labs, Customer Service.
FIELDS OF ACTIVITY • Railway Division • Lighting Division • Automotive Division
• Plant and headquarter: Orbassano, Torino (Italy) • Total plant surface 1600sqm • Established in 1975 by Mr Ugo Ballauri • Employees: about 20 • Turnover: about 3M€ year, with growing trend • ISO 9001 and ISO 14001 certificates + various customer certifications
LCA BALLAURI mission
• Generation of value for our customers, giving them a complete service • To give solutions with professional competence • To deliver products with very high quality level • Competitiveness based on knowledge, innovation, capability and research
finalised to customer problem solving • Company ethics and respect of legislation in force
SINCE 40 YEARS WE BELIEVE IN
FURTHERMORE • Our employees are our first value: they all believe and push our mission! • Each activity is addressed to respect the personnel safety and the environment
With the above concepts we want to grow, facing new challenges!
LCA BALLAURI strength points
• Internal design (R&D and Technical Dept) • Co - design Customer/LCA BALLAURI • On specific Customer’s request (customized products)
DESIGN
• Performed inside: instrumental & metrological laboratory (3D measurement); • Type tests & functional tests for validations • Temperature tests (climatic chambers)
PROTOTIPATIONS
TESTS
• Flexibility: in batches quantity and on-time delivery • Lean processes
PRODUCTION, ASSEMBLY AND TESTING
• 3D printer for fast prototipations
LCA BALLAURI main Railway products
• Speed sensor, stand alone types • Speed sensor, bearing integrated types • Connection systems, body-bogie • MPQY Sensor type, transducer for rail • Temperature sensors with or without emergency fuse, for bogie “hot axl-box” • Temperature sensors with or without emergency fuse, for “gear-boxes” • Multiple sensors “speed-temp-vibr” for bogie monitoring
SENSOR SYSTEMS
• Led tubes to retrofit Fluorescent tubes • Led ceiling lights • Led Lighting channels • Led Spot lights, orientable and fixed • Strip leds • Floor spot lights • Led lamps
LIGHTING SYSTEMS
Different lengths, output in voltage or current, with or without connector, various lay-out, customer tailored or LCA Std.
Main references for Railway market
• more than 30.000 units, speed sensors - various “stand alone” typologies • more than 100.000 units, speed sensors - “bearing integrated” typologies • more than 20.000 units, temperature sensors • more than 100.000 units, body-bogie system connections • 3.200 “hot axl-box” temperature sensors for AB/BT, V300Zefiro - ETR1000 HS Train, in production • 2.880 “gear box” temperature sensors for AB/BT, V300Zefiro - ETR1000 HS Train, in production
SENSOR SEGMENT
• full supply "Led Lighting System" for Cab HS Train ETR1000-Italy (50 Trains) • full supply “Led Lighting System" for Elecronic Room ETR1000-Italy (50 Trains) • full supply Led Tubes for lighting retrofit batches MD coaches/Trenitalia fleet • supply strip Leds for Restaurant coaches/Trenitalia fleet
LIGHTING SEGMENT
Main CUSTOMERS & PRODUCTS since 1992
COMPANY SINCE YEAR ITEMS Q.TY > 15.000 (own production)> 80.000 (co-design)
TEMPERATURE SENSORS > 20.000 BOGIE-BODY SYSTEM CONNECTIONS > 100.000
SPEED SENSOR FOR BRAKES AND WSPFAIVELEY TRANSPORT 2003 SPEED SENSORS FOR ODOMETRY
DOUBLE ELECTROVALVES > 6.000 SPEED SENSORS FOR WSP AND DOORS (for spares) > 5.000
MPQY SENSORS FOR RAILS Prototypes for TEST & VALIDATIONSCAB-LIGHTING SYSTEM FOR HS TRAIN V300 ZEFIRO
(and Electronic Room) 100 CABS
TEMPERATURE SENSOR FOR HOT AXL BOX HS TRAIN V300 ZEFIRO 3.200
BOMBARDIER 2013 TEMPERATURE SENSOR FOR GEAR-BOX HS TRAIN V300 ZEFIRO 2.880TIMKEN 2012 TEMPERATURE SENSOR > 1.000
SCHAEFFLER 2013 MULTUPLE SENSORS "SPEED-TEMP-VIBR" Prototypes for TEST & VALIDATIONS
> 30.000
TRENITALIA 2001
ANSALDO BREDA 2010
BEARING INTEGRATED SPEED SENSORS
1992SKF RAILWAY
some Railway Products: Sensors & Other devices
Gear-box Temperature Sensor
Hibrid Speed Sensor
Hot-Axl Box Temperature Sensor
Temperature Sensors
Hot-Axl Box Gear-Box
Body-Bogie connection system
some Railway Products: Sensors & Other devices
Door Speed Sensors
Speed Sensors
Some Speed Sensors with phonic wheel
some Railway Products: Prototypes under Study
Pneumatic Valve
Wheel Hub Temp. Monitoring Voltage Generator
MPQY Sensor
some Railway Products: Lighting
Esalux Led Lamp
Orientable Spotlight
Led Tube
Spotlight
some Railway Products: Lighting
Strip Led
Led Tilting Tunnel
Directional Spotlight
Led Ceiling Light
some Railway Products: Lighting
Strip Led Bistrot
Emergency Spot-Light
Led Lighting Channel
Floor Spot-Light
some Railway Products: Lighting
Dimmer for Lighting control
Timer with proximity sensor
Led Driver, 110Vdc
DC/DC 110/24V Power Supply
some Railway Products: Lighting
DC/DC 110/24V, Redundant Power Supply UPS Group with battery
Who gives us trust in Railways
Alstom / Siemens and other minor car builders: indirect customers
Where we are
Plant e HQ next to Turin motorway (Tangenziale). From the Tangenziale exit Corso Orbassano and follow direction Beinasco.
Strada del Bottone 28 – 10043 Orbassano (To) – Italia www.lcaballauri.com
LCA BALLAURI s.r.l.LCA BALLAURI s.r.l.
Thank you for your attention!