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Kraft Foods UK Production Company

CHP at Banbury

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Elmshorn

Hemelingen

Banbury

Banbury is one of 3 KFE soluble coffee plants and is the sourcing preference for the UK, Ireland and France.

Kraft sells 25,000 T of

soluble coffee across

EU, 65% of which is

produced in Banbury.

Banbury packs 98% of

local UK/IE demand.

20,000 T

15,000 T

11,000 T

16,000 T of soluble coffee

produced in EU gets

exported to CEEMA.

• 44 years old • 42 acre site • 29 acres under roof • 440 employees

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We produce and pack both Freeze Dried and Spray Dried coffee.

Freeze Dried

Spray Dried

Agglomerated

Jar Packing

Jar Packing

Jar Packing

Core Operation (15,000 T)

AFH Singles AFH In-Cups Composites Flexibles Choco. & Cappo.

Coffee Process Lines Coffee Packing Lines

Non-Core Packing Operation (5,000 T)

Banbury’s core assets are highly utilized. Unlocking trapped capacity to become more responsive is a current priority.

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Energy usage has been significantly reduced since 2000.

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2003 2004 2005 2006 2007 2008

MW

h p

er

MT

Banbury is Kraft’s highest energy user:

• most energy intensive processes

• large scale

• onsite power generation

Banbury possesses the most energy and

cost efficient power generation assets

available (CHPs).

Annual Energy Usage Per Tonne of Coffee Produced

27% Reduction

2000 - 2008

Ongoing sustainability improvement is a key site and business priority.

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Story of CHP at Banbury

2006 Engines modified to produce 3.7MW each

Maintenance of 440K PA Fully inclusive.

Engines Installed 1991 and 1993

Raise 3.5 MW Electrical

About 8 tons of steam Each

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How it Works

Natural Gas is compressed to about 10 bar

This is Blown into a Jet engine Which

Burns it, causing it to expand

As it expands it pushes on the

blades of the turbine causing them to spin

The turning shaft powers a generator

The exhausting Hot gas raises

steam on a waste heat boiler.

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Why do We like it?

Most economic way to deliver energy to the plant

Good Quality CHP immune from Carbon costs

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What Helps Make it Pay

Stand by Supplies available

Plant Capable of consuming

more than CHP sets can deliver.

24 hour production

Use for both Heat and electricity

Achieve lowest Exhaust temperature

you can

Trent Engine (64MW) vs KB5 (3.5MW)

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Basic running conditions, 19th Jan 2011

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Final Comment- Your Energy Input will increase with CHP!?

Amount of Energy on to site

will go up

Amount of electricity will go down.

Total Cost of energy will go down.

Conventional System

with

CHP

System

with

Coal/Oil/Gas E-Power

plant

Gas

Turbine for

Electricity

and Gas Steam Boiler

and Steam

by Heat

Recovery

MJ/s input Eff MW Eff MJ/s input

Electricity (1) 3.26 46.0% 1.5 25.0% 6.00

Heat/Steam (2) 3.33 90.0% 3.0 50.0%

Total 6.59 68.3% 4.5 75.0% 6.00

Benefit of CHP 10%