KolkataKolkata

November 2012

PROPOSAL INFORMATION

Summary of Current Plant Configuration

Unit Facility/ Capacity

Coke Oven 0.5 mtpa each of heat recovery type with Vertical &

Horizontal Configuration

Sinter plant 2 x 105 m2

Pellet Plant 1.2 mtpa grate-Rotary kiln configuration

Blast Furnace 2 x 1050 m3 and 1 x 350 m3

Steel Melt Shop 600t mixer, 2 x 60t BOF, 2 x 5 strand Billet CasterSteel Melt Shop 600t mixer, 2 x 60t BOF, 2 x 5 strand Billet Caster

Rolling Mills Rebar mill of 0.85 mtpa and Wire Rod Mill of 0.6 mtpa

DI pipe plant 0.33 mtpa capacity

Oxygen Plant 24,000 nm3/Hr capacity

Power Plant 2 x 60 MW and steam driven blowers for Blast Furnace

Other plant/ Auxiliary 800 TPD lime plant, 150 TPD Dolo plant, Main receiving

sub-station, Raw water system and all utility services

Plant Configuration – Comparison of Change

Name Unit 2.2

mtpa

2.51

mtpa

Remarks

Sinter Plant MTPA 2.62 2.98 • Increase by 0.36 mtpa by increasing productivity from

1.5 to 1.7 t/m2/h

Pellet Plant MTPA 1.2 1.2 • No Change

Coke Oven Plant MTPA 1.0 1.0 • No Change, balance requirement to be met from open

market

Blast Furnace MTPA 2.20 2. 51 • Increase by 0.31 mtpa by increasing productivity from

2.55 to 2.85 t/m3 in 1,050 m3 blast furnace and 2.69

to 3.31 t/m3 in 350 m3 mini blast furnace

4

to 3.31 t/m3 in 350 m3 mini blast furnace

DI Pipe MTPA 0.33 0.33 • No Change

Basic Oxygen

FurnaceMTPA 1.66 1.87 • Increase by 0.21 mtpa by reducing average tap-to-tap

cycle time of converter from 40 to 28 min.

Billet Caster Strand 2 X 5 2 X 5 • No Change

Calcining Plant TPD 800 800 • No Change

Dolomite Plant TPD 150 150 • No Change

Wire Rod Mill MTPA 0.5 0.6 • Increase by 0.1 mtpa

Bar Mill MTPA 0.7 0.85 • Increase by 0.15 mtpa

Oxygen Plant M3/Hr 24,000 24,000 • No Change

Power Plant MW 120 120 • No Change

Product MixProduct Revised

Capacity

(MTPA)

Wire Rods 0.60

TMT Bars 0.85TMT Bars 0.85

DI Pipe 0.33

Commercial Billets 0.33

Pig Iron 0.40

Total 2.51

Revised Cost of Project

Rs/Crs

For Capacity

Enhancement

from 2.20

For Additional

Expenditure for

Infrastructure/

Other Facilities &

Particulars 2.20 MTPA

MTPA to 2.51

MTPA (*)

Efficiency

Improvement (*)

Total for

2.51 MTPA

Project Cost 7262 1236 1064 9562

• Revised cost vetted by Lenders' Independent Engineer M/s R. Singh &

Associates and MECON

• Revised Cost Appraised by State Bank of India also

(Figs in Rs/Crs ) 2.2 mtpa (Budgeted)2.5 mtpa (Revised

proposed)

Equity 1,815 2,227

Senior Debt 4,793 4,745

Securitization Loan - 2,200

Means of Financing

7

Sub Debt 654 390

Total 7,262 9,562

Part of the Securitization Loan is being utilized to repay a portion of

the Senior and Subordinated debt

Equity Structure (As on 26-10-12)

Name of the Shareholders No. of Shares

%

Shareholding

PROMOTER 866,750,000 39.64

NON-PROMOTER:

FOREIGN COMPANIES 563,638,937 25.78

BODIES CORPORATES 354,527,804 16.21

RESIDENT INDIVIDUALS/HUF/IFI/OTHERS 203,685,934 9.31RESIDENT INDIVIDUALS/HUF/IFI/OTHERS 203,685,934 9.31

FOREIGN INSTITUTIONAL INVESTORS/

FCB 141,024,337 6.45

MUTUAL FUNDS/TRUSTS/VENTURE

CAPITAL 50,340,913 2.30

BANKS 1,427,859 0.07

NON RESIDENT INDIANS 2,456,340 0.11

DIRECTORS AND RELATIVES 2,882,899 0.13

Total 2,186,735,023 100.00

SITE PROGRESS

FACILITIES COMPLETED

� Facilities Under Operation:

• Vertical Coke Oven

• 350 m3 Blast Furnace

• Pig Casting Machine

• Sinter Plant

• Rebar Mill• Rebar Mill

• Water Supply System

• 220 KV Sub-Station & 33 KV Distribution

• Soft Water and DM Water Plant

• Air Compressor Station

• Blast Furnace Gas Holder

FACILITIES COMPLETED (Contd)

� Facilities which are under trial/testing:

• Steel Melt Shop

• 1050 Cum Blast Furnace No.2

• Lime Calcination & Dolo Plant

• Oxygen Plant• Oxygen Plant

• Pulverized Coal Injection System

• River Side Pump House

� DI Pipe Plant was also operational

PRESENT PROGRESS STATUS

� STRUCTURE SUPPLY 95%

� Construction activities of all units are in progress.

� Project execution activities in sequential manner, i.e. Civil,

Structural work, equipment supplies & erection.

� Progress of project achieved up to October 2012 -

� STRUCTURE SUPPLY 95%

� EQUIPMENT SUPPLY 90%

� CIVIL WORK 95%

� STRUCTURE ERECTION 89%

� EQUIPMENT ERECTION 71%

� OVERALL PROGRESS 86%

BIRD’S EYE VIEW OF

THE PLANT

Satellite image of the Plant

Blast Furnace Area : Overview

Blast Furnace #3 production of hot metal

Hot metal pouring to ladle for transfer

Pig Casting Machine

Pig iron Yard

Pig iron Yard

TESTING AND TRIAL RUNS IN PROGRESS

1050m3 BLAST FURNACE #2

1050 CUM BLAST FURNACE CAST HOUSE

BLAST FURNACE PLC PANEL

Hot Metal Railway Track

From Blast FurnaceFrom Blast Furnace

SINTER PLANT MACHINE BUILDING

SINTER PLANT ESP

SINTER PLANT CONVEYOR SYSTEM

SINTER PLANT MATERIAL PROPORTIONING BUNKERS

SINTER PLANT FLUE GAS CONNECTING SYSTEM

SINTER PLANT 4500 KW FAN

SINTER PLANT PUMP HOUSE CONTROL PANEL

SINTER PLANT FEED AREA

SINTER PLANT FURNACE AREA

SINTER PLANT UNDER OPERATION

SINTER PLANT UNDER OPERATION

Coke Oven Area : Under Operation

Coal Tower

Coke Oven Chimney

Waste Heat Recovery Boiler

Coke Oven Quenching Car

Battery of Coke Oven

Coke Oven Wharf

Production of Coke

Centrifugal Casting Machine

DI pipe Production

DI pipe Production

DI pipe Production

Main Control Building - DI pipe Plant

TESTING AND TRIAL RUNS IN PROGRESS

Steel Making Shop Area : Overview

CONVERTER : UNDER TESTING

STEEL MAKING SHOP CONVERTER

STEEL MAKING SHOP CONVERTER (TILTED)

STEEL MAKING SHOP – CASTER TURRET

STEEL MAKING SHOP – CASTER TURRET

HOT METAL MIXER & RAIL TRACK

CASTER DUMMY BAR ZONE : READY

BILLET CASTER : READY

Rolling Mill Area

INSIDE VIEW OF BAR MILL

REHEATING FURNACE - BAR MILL

BAR MILL OPERATION

BAR MILL OPERATION

BAR MILL OPERATION

Cooling Bed of Bar Mill

BAR PRODUCT STORAGE

BAR PRODUCT STORAGE

TESTING AND TRIAL RUNS IN PROGRESS

Oxygen Plant Area : Overview

COLD BOX COLUMN : UNDER TRIAL

VAPOURISERS & COOLERS

Oxygen Plant Cooling Towers & Pump House

OVERVIEW OF THE COMPLEX

Lime Plant - Pre-Heater and Rotary Kin

LIME PLANT : FINISHING WORK

TESTING AND TRIAL RUNS IN PROGRESS

LIME PLANT : ROTARY KILN

TESTING AND TRIAL RUNS IN PROGRESS

DOLO PLANT : UNDER TRIAL & FINISHING

DOLO PLANT :VERTICAL KILN

Waste Heat Waste Heat

Recovery Boiler

(WHRB)

Power Plant & Control room Building

Power Plant

Turbo Generator

Coal Fired Boilers (CFBC)

Air Compressor Station

Water Treatment plant

Blast Furnace gas

HolderHolder

220 KV SUB-STATION

Intake Channel to Pump House

Electrical Yard at Pump House Complex

Pumps in River Head Pump House

Electrical room in River Head Pump House

THANK YOU