Topdek KIP Topdek Brochure 2016 v2... · Kingspan Topdek: Single component, factory pre-engineered...
Transcript of Topdek KIP Topdek Brochure 2016 v2... · Kingspan Topdek: Single component, factory pre-engineered...
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Topdek KS1000 TD
The performance of any system is only as good as its weakest component. Topdek insulated roof-deck is covered by the Kingspan Ultimate Panel Guarantee, the only guarantee that covers thermal and structural performance, as well as the external membrane of the product in a single package for up to 30 years.
Comprised of a single-ply PVC or TPE membrane with PIR insulation and trapezoidal steel deck
Topdek undergoes rigorous factory testing to ensure thermal, air tightness, leakage and fire protection performance
Durability and reliability that provides peace of mind for a variety of roofing applications
Superior performance and a guarantee of up to 30 years. Top That.
Suitable for: Flat roofs (1:80 roof pitch
after deflection)
Pitched roofs
Concave curved roofs with radius as low as 50m
Convex curved roofs with radius as low as 45m
Soon to be available with IPN-QuadCore The new insulated panel core from Kingspan, created by our R&D team using a bespoke hybrid technology with a unique microcell formulation.
Kingspan Topdek: Single component, factory pre-engineered roof-deck.
Why Topdek?
Easy fit for installation in half the time: Single component, pre-engineered flat roofing system includes Kingspan’s self-coring ‘one-step fix’ fastener solution for simple installation.
Superior thermal performance: Comprised of a high performance single-ply PVC / TPE membrane with environmentally sustainable ECOsafe PIR insulation core and a trapezoidal steel deck.
Exceptional airtightness: Fully compliant with all relevant Building Regulations and Standards with U-values as low as 0.15w/m2K.
Superb water protection: All joints are sealed by hot air welding, meaning zero moisture ingress with no risk of interstitial condensation.
Excellent fire performance: The product as standard is LPCB certified to LPS 1181 Grade EXT-B, which demonstrates that flames do not spread along or within the panel.
Thinner and lighter
Significantly reduces build time
Zero moisture ingress
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Topdek KS1000 TD
Using resources responsibly to reduce environmental impact is a challenge on every project. Topdek not only guarantees performance, it allows building professionals to provide an environmentally responsible roofing solution to clients without added complexity.
Reducing our carbon footprint One product from one manufacturer allows roofing specifications to be handled with a single call and – with no need to coordinate the delivery of multiple components – this means reduced emissions and fewer trucks on the road.
Minimise Waste Topdek is a single component factory pre-engineered roof-deck that requires minimal packaging and arrives on-site, cut to size and ready to install, which significantly reduces construction waste.
Find out more at www.sustainable.kingspanpanels.com
Energy Efficiency Topdek insulated roof panels are manufactured with an ECOsafe polyisocyanurate (PIR) core. This system may achieve a Green Guide A+ rating and is subject to project specific assessments.
End of Life Recycling We carefully consider the environmental impact of each of our products throughout its life cycle. The steel facing and insulation used in Topdek is 100% recyclable, meaning that fewer materials end up in landfills.
As an innovative and reliable roofing solution, Topdek is better for the construction industry, better for the client, and better for the environment.
One system, one delivery and better for the environment. Top That.
Our sustainability in action Kingspan has committed to
becoming a Net-Zero Energy business by 2020.
In 2014, our UK operations were awarded the Carbon Trust Standard demonstrating carbon reduction over three consecutive years.
We are delighted to be a ‘zero waste to landfill’ company across the UK and Ireland in our Sherburn, Holywell, Walsall and Kingscourt locations.
In line with our policy to ‘Reduce, Reuse, Recycle’, our UK operations offer several free of charge options to reduce waste on-site in a sustainable manner.
Our vision is to be a global leader in sustainable business and establish a leading position in providing ethical, renewable and affordable best practice solutions for the construction sector.
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Topdek KS1000 TD
Our Technical Department can offer the following services: Design checking service to
ensure all details are in line with our recommendations
Thermal analysis for the roof and wall build-ups
Whole building (SBEM) calculation service
Project specific NBS Specifications
Structural design calculations
Roof drainage calculations
Free installation training and design support. Top That.
Kingspan maintains a network of trained installers to provide you with assistance and support at every stage of your project.
Advice on fire performance of panels for compliance with Building Regulations
Advice on acoustic performance of panel and methods by which it can be increased
Guidance on building physics solutions
We can help with installation training, and ensure you comply with all Building Regulations too.
Topdek is precision-designed for a range of applications, including where space or height restrictions apply. It can eliminate the need for valley-hip and boundary wall gutters and is now available with a translucent polycarbonate barrel vault rooflight that allows high levels of natural light to flow into buildings.
System Elements
Flashings
Safepro2Gutters
Solar PV
Rooflights
All elements covered by the Kingspan Ultimate System Guarantee.
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Topdek KS1000 TD
Product Data
ApplicationsTopdek KS1000 TD is a single component, factory pre-engineered roof deck, comprising a high performance single-ply PVC membrane with insulation and a trapezoidal steel deck, which is suitable for flat and pitched roofs above 1:80 (0.72°) after deflection.
It is also suitable for curved roof applications with a convex curve (45m radius) and concave curve (50m radius).
Insulation CoreTopdek insulated roof panels are manufactured with an ECOsafe and FIREsafe polyisocyanurate (PIR) core.
FireThe external and internal faces of the panel to be Class 0 in accordance with the Building Regulations when tested to BS 476: Part 6: 2009 and Part 7: 1997. The panel is rated FAA or FAC (depending on membrane used) when tested to BS 476: Part 3: 2004.
LPS 1181 Part 1Cert No: 2799
1000mm Cover Width
60mm
38mm
Core Thickness
200mm
Dimensions, Weight & Thermal Performance
Core Thickness (mm) 34 71 91 100 120
Overall Thickness (mm) 72 109 129 138 158
U-value (W/m2K) 0.48 0.25 0.20 0.18 0.15
Weight (kg/m2) 0.5mm deck 9.0 10.5 11.3 11.7 12.5
Topdek insulated roof panels have a Thermal Transmittance (U value) calculated using the method required by the Building Regulations Part L2 (England & Wales) and Building Standards Section 6 (Scotland).
Available Lengths
Standard Lengths 1.5m - 12m
Longer Lengths (non-standard) 12m - 16m
Shorter Lengths (non-standard) Below 1.5m
Note: Additional costs and transport restrictions may apply for non-standard lengths. All lengths may change for export (outside of the UK).
This FIREsafe system has passed all the requirements of LPS 1181: 2005: Part 1: Issue 3, ceiling lining tests by the Loss Prevention Certification Board (LPCB) certified to LPS 1181 Grade EXT – B and FM approval to FMRS 4471.
EnvironmentalThis ECOsafe system may achieve a Green Guide A+ rating and is subject to project specific assessments.
Air LeakageAn air leakage rate of 3m3/hr/m2 at 50Pa or less can be achieved when using Kingspan insulated roof and wall panels.
AcousticThe Topdek insulated roof panel has a single figure weighted sound reduction Rw = 23dB.
BiologicalKingspan panels are normally immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are not considered deleterious.
MaterialsSubstrate
CLEANsafe 15: S220GD+ZA hot dip zinc alloy coated to BS EN 10346: 2009, Standard internal sheet thickness 0.5mm.
Membrane: Standard external membrane thickness: 1.5mm.
Coatings - External Weather Membrane
High performance PVC single ply membrane from one of the following manufacturers: Armourplan (IKO) or Sika (Trocal).
Coatings - Internal Deck
CLEANsafe 15: The coating has been developed for use as the internal lining of insulated panels. Standard colour is ‘bright white’ with an easily cleaned surface.
Kingspan CLEANsafe 120: The coating has been developed for use as the internal lining of insulated panels where a high level of cleanliness and hygiene is required, and the panels are to be cleaned down on a regular basis (minimum order quantities apply).
Stainless Steel: The stainless steel liner has been developed for use as the internal lining of insulated panels in buildings with a very aggressive/corrosive internal environment (minimum order quantities apply).
Sound Reduction Index (SRI)
Hz* 125 250 500 1K 2K 4K
SRI (dB) 18 18 17 23 30 40
* Frequency
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Topdek KS1000 TD
Product Data
HandlingThe Topdek insulated roof panel can be manufactured in both left to right handed (LH) and right to left handed (RH).
Quality & DurabilityTopdek insulated roof panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with BS EN ISO 9001 standard, ensuring long term reliability and service life.
The panels are also being manufactured under Environmental Management System Certification BS EN ISO 14001. Compliant to BS OHSAS 18001 Occupational Health and Safety.
GuaranteeKingspan Total Panel Guarantee covering the structural and thermal performance for a period of up to 30 years and membrane guarantee for a period of up to 30 years (subject to project specific information).
Panel End Cut Back
Standard 60mm
Flush One end flush
Product Tolerance
Cut to Length -0.05% +0.1%
Cover Width -0mm +3mm
Thickness -2mm +2mm
End Square -3mm +3mm
Cut to Length 34 71 91 100 120
Cover Width 20 12 10 10 7
Note: Applies to UK pack sizes. Please contact Kingspan Technical Services for export information.
PackingTopdek insulated roof panels are stacked weather sheet to weather sheet (to minimise pack height). The top, bottom, sides and ends are protected with foam and timber packing and the entire pack is wrapped in plastic. The number of panels in each pack depends on panel thickness, as shown in the table. Typical pack height is 1100mm.
Sea FreightFully timber crated packs are available on projects requiring delivery by sea freight shipping, at additional costs. Alternatively, steel containers can be used. Special loading charges apply.
DeliveryAll deliveries (unless indicated otherwise) are by road transport to project site. Off-loading is the responsibility of the client.
Site Installation ProcedureSite assembly instructions are available from Kingspan envirocare Technical Services.
60mm
Panel Length
0.5mm Deck
Span ConditionUniformly Distributed Loads kN/m2
Span L in metres
Downward 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
Single 6.72 3.89 2.45 1.64 1.15 0.84 0.63 0.49 0.38 - -
Double 5.56 4.08 3.13 2.47 2.01 1.65 1.36 1.14 0.92 0.74 0.60
Span ConditionUniformly Distributed Loads kN/m2
Span L in metres
Suction 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
One Fastener 1.44 1.20 1.03 0.90 0.80 0.72 0.65 0.60 0.55 0.51 0.48
Two Fasteners 2.88 2.40 2.06 1.80 1.60 1.44 1.31 1.20 1.11 1.03 0.96
Five Fasteners 7.20 6.00 5.14 4.50 4.00 3.42* 2.57* 1.98* 1.56* 1.25* 1.01*
Notes:1. Above figures are for all panel thicknesses.2. Fastener table based upon minimum 1.5mm thick steel purlins and suction load on panel*.3. Deflection limit for: downward loading is L/250 and suction loading is L/150.4. The actual wind suction load resisted by the panel is dependent on the number of fasteners used and the purlin thickness as well as the fastener material.5. Wind uplift capacity of the panels is dependent on the fixing pattern and it is usually this design condition which is critical for any roofing system. The wind load
is unique to each project and calculation, the wind loads should be in line with BS 6399 Part 2.
Load / Span TablesUnfactured load/span table (use unfactored calculated design wind load values).
End Lap
Fastener Layout
Side Lap
1000mm cover width200mm
38mm
60mm
200mm 200mm 200mm 200mm
Site welded membrane strip Site welded membrane strip
Standard fastener layout, 5No. at panel ends, ridge & eaves
Standard fastener layout for intermediate panels
Self-coring fastener Self-coring fastener at 500mm centres
(Carbon or stainless steel)
Additional intermediate fastener when required
Topdek KS1000 TD
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Self-coring fasteners in each corrugation
40mm min. welded seam
Primary panel fasteners (hidden under membrane flap)
Kingspan Topdek panel (ref: TDY)(left to right when viewed from eaves/valley)
Fully sealed filler at all panel ends (eaves, valley, ridge)
Kingspan Topdek panel (ref: TDP)
Self-coring fasteners in each corrugation
P1
P2
P4
Note: Panel sequence of lay P1 - P4
Installation TrainingKingspan Field Service Engineers offer full installation training however, prior to Kingspan Topdek training, all attendees must have undergone PVC welding training from the supplying membrane manufacturer and provide a copy of the certificate from the supplier, i.e Armourplan, or Trocal.
Product Data
Installation
Optional intermediate fasteners for high local uplift conditions
Side lap self-coring fastener at 500mm centres (concealed by membrane lap)
Membrane end lap strip over end lap joints
Site applied double sided tape
90mm diameter patch cut from membrane roll to cover intermediate fastener
Site applied air seal - 6mm diameter gun grade sealant at panel side joint in
line with profiled filler block air seal
P3
Kingspan membrane lined insulated gutter
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Topdek KS1000 TD
Kingspan Day-Lite Vault - Introduction
Kingspan Day-Lite Vault, KS1000 DLVLT, is a translucent polycarbonate barrel vault rooflight for flat or low-pitch roofs, that allows high levels of natural light into buildings, providing excellent long-term light transmission, thermal and structural properties.
Kingspan Day-Lite Vault is designed specifically to integrate with our Topdek roof deck, and offers a UV-resistant daylighting system with a U-value of 1.1W/m2K.
Kingspan Day-Lite Vault rooflight systems are supplied with three main components:
Factory assembled unit (FAU);
Barrel vaults;
End caps.
Insulated / non-insulated kerb profiles and associated ancillaries are also required but are not supplied as standard. These items can be ordered and supplied by Kingspan upon request, please contact the Kingspan Technical Services Department for more information.
Features & Benefits U-value of 1.1W/m2K - fully compliant with the appropriate
National Building Regulations.
Excellent light transmission - up to 41% when new, with minimal
deterioration over time, to BS EN 140.
Low Solar Heat Gain Coefficient - limiting local temperature
increases under the rooflight.
High degree of colour fastness means product will not discolour
over a guaranteed period.
The FAU is available in lengths of 6m maximum, and barrel vaults are supplied in 1m lengths. Any specified length can be achieved with a continuous run of FAU, barrel vault and end cap assemblies.
Non-fragility performance - meets the requirements of ACR[M]001: 2014, Class B. Non-fragility compliance over product lifetime significantly reduces the risk of falls to both construction and maintenance personnel.
Note: It is never recommended to allow persons to walk across any rooflight.
Kingspan Day-Lite products fully satisfy the requirements of the National Building Regulations achieving Euro Class B internally and National Class AA and Euro Class BROOF(t4) externally. All products achieve a minimum classification of B-s2,d0 when tested to EN 13501-1: 2007.
Suitable for flat and pitched roofs above 0.72° after deflection.
Compatible with Topdek roof deck.
Fully recyclable at end of life, with minimal impact on the
environment.
Guaranteed for structural, thermal and UV-resistance for up to
25 years.
Lightweight and durable.
Colour options include Clear and Opal White (refer to page 22).
Quick and efficient installation; simple to fix with no glazing
experience necessary.
Factory-applied barrier tapes reduce the risk of condensation and prevent ingress of moisture and insects during transportation and delivery, keeping rooflights clean and optimising performance (applies to FAU only).
Kingspan Day-Lite Vault - Product Overview
ApplicationsDesigned to be an integral part of the Topdek roof deck system, Kingspan Day-Lite Vault is a translucent polycarbonate rooflight offering a standard U-value of 1.1W/m2K.
Kingspan Day-Lite Vault is suitable for all building applications with a flat or pitched roof above 0.72° after deflection, except where the occupants or processes add significant quantities of water to the air, or where there are internal environments with low temperatures. The rooflight system is suitable for use in temperatures of between -10°C and +40°C.
Available LengthsThe FAU is manufactured to order, and is available in lengths of 6m maximum. Barrel vaults are available in 1m lengths. Any specified length can be achieved with a continuous run of FAU, barrel vault and end cap assemblies.
Kingspan Day-Lite Vault, KS1000 DLVLT - Application with KS1000 TD
1000mm
1092mm
300mm* To Suit Panel
Thickness
* Based on standard kerb profile.
Dimensions, Weight & Thermal Performance
Product Reference Overall Height (mm)
Weight (kg/m2)†
U-value (W/m2K)
Light Transmission(%)*
Solar Heat Gain Coefficient
KS1000 DLVLT to suit panel variable 1.1** 41 0.41
Notes:† Weight is dependent upon the Topdek roof deck thickness specificied. Please refer to the product data sheet for more information.The U-value has been calculated using the method required by the appropriate National Building Regulations.* Based on a clear polycarbonate finish. Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples. ** Standard U-value is shown above. Standalone U-value of FAU is 1.35W/m2K.Solar Heat Gain Coefficient (SHGC), according to BS EN 410, is the total solar energy that enters the interior of a building. Please contact the Kingspan Technical Department for more information.
Construction Details
PVC membrane strip
Fasteners at 400mm centres
Profiled filler sealed top and bottom with gun-grade sealant
Main fixing - 1 No. per trough
Internal ridge flashing with 150mm overlap sealed with an air seal using film backed butyl tape or gun-grade sealant
Kingspan Topdek
0.7mm Galvanised plate with welted edges
Gun-grade air seal to panel side joint
Gun applied fire rated canister insulation, site applied to fill void
Kingspan Multibeam purlin
Ridge
Topdek KS1000 TD
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Construction Details
Verge
Site applied LPCB certified insulation board. Any gaps filled with fire rated canister insulation
PVC membrane coated metal upstand flashing
PVC membrane strip
Kingspan Multibeam purlin
Air seal - 6mm Ø butyl strip Kingspan Architectural Wall Panel
AWP filler bedded on gun-grade sealant
Galvanised steel cleader angle
Site applied fire rated canister insulation
Air seal - Gun-grade sealant to male joint
Verge flashing with 150mm butt straps sealed with 6mm Ø butyl strip
Fasteners at 500mm centres
Air seal - 6mm Ø butyl strip
Kingspan Topdek
Fasteners at 400mm centres
Gun-grade air seal to panel side joint
Verge Finish End
Verge flashing with 150mm butt straps sealed with 6mm Ø butyl strip
Site applied LPCB certified insulation board. Any
gaps filled with fire rated canister insulation
Air seal - Gun-grade sealant to male joint
Air seal - 6mm Ø butyl strip
Galvanised steel cleader angle
AWP filler bedded on gun-grade sealant
Kingspan Architectural Wall Panel
Fasteners at 500mm centres
30 x 45mm plain filler sealed top and bottom with gun-grade sealant
Kingspan Topdek
Membrane coated strip
Fasteners at 400mm centres
Kingspan Multibeam purlin
PVC membrane coated metal upstand flashing
Gun-grade air seal to panel side joint
Topdek KS1000 TD
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Parapet Eaves
Internal flashing with sealed overlaps
Membrane coated galvanised steel upstand flashing
Main fixing screw - 1 per trough
PVC membrane strip
PVC membrane strip
Rainwater outlet
Membrane disk
KS1000 TD insulated roof panel
Site applied fire-rated canister insulation to fill any gaps if required
Main fixing - 1 per trough
Kingspan insulated wall panel
Kingspan insulated wall panel
Kingspan Multibeam side rail
Galvanised steel ledger
Air seal - Profile filler sealed top and bottom with gun-grade sealant
Air seal - Profile filler sealed top and bottom with gun-grade sealant
Air seal - 6mm Ø butyl rubber sealant
PIR board insulation with gun applied fire rated canister insulation to fill any gaps if required to maintain continuity of insulation
Drip flashing with 150mm sealed laps
Self-drilling self-tapping counter sunk raised head high thread fastener at max. 400mm centres
Gun-grade air seal to panel side joint
Construction Details
Note: Depth of verge flashing with this detail to be designed to suit calculated water depth.
Valley with Rainwater Outlet
Kingspan Multibeam
Galvanised steel ledger
PVC membrane stripRainwater outlet
Membrane disk
Site applied fire-rated canister insulation to fill any gaps if
required
KS1000 TD insulated roof panel
Air seal - Profile filler sealed top and bottom with
gun-grade sealant
Gun-grade air seal to panel side joint
Main fixing - 1 per trough
Topdek KS1000 TD
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KS1000 MR/LPCB insulated wall panel vertically laid
Low profile stitching screws with minimum 14mm diameter non-ferrous EPDM backed washer fitted at max. 450mm centres
Self-drilling self-tapping primary fixings with min. 16mm diameter non-ferrous EPDM backed washer at 100mm centres
Self-drilling self-tapping primary fixings with min. 16mm diameter non-ferrous EPDM backed washer Kingspan Multibeam
Self-coring primary fixings with washer
1No. per trough
Profiled filler bedded on
gun-grade sealant
KS1000 TD/LPCB insulated roof
panel
Self-drilling self-tapping counter sunk raised head high thread fastener at 400mm centres
Membrane disk
Site applied LPCB certified insulation board any gaps filled with fire rated canister insulation
Gun-grade sealant to panel joint inline with internal air seal
Eaves - Boundary Gutter
Parapet flashing with 150mm sealed butt straps
Air seal - 6mm bead of gun-grade sealant
Kingspan Multibeam rail
Film backed butyl tape applied over any breaks in supporting secondary steelwork to give a continuous bearing face
4mm Ø butyl rubber sealant
KS1000 RW/LPCB insulated wall panel, vertically laid
AWP filler bedded on gun-grade sealant
PVC Membrane strip
Membrane coated galvanised steel flashing, any joint sealed with welding strip
PVC Membrane strip
Kingspan insulated membrane lined LPCB gutter
Air seal - 6mm bead of gun-grade sealant
Gun-grade sealant to panel joint inline with internal air seal
Profiled filler bedded top and bottom on gun-grade sealant
Stitching screws with min. 14mm diameter non ferrous EPDM backed washer fitted at every crown
Gun-grade air seal to
panel side joint
Construction Details
PVC membrane strip
Kingspan Multibeam
KS1000 TD insulated roof panel
Membrane coated galvanised steel upstand flashing
Fasteners @ 400mm centres
Kingspan membrane lined insulated valley gutter
Downpipe outlet
Membrane disk
Air seal - Profile filler sealed top and bottom with gun-grade sealant
Main fixing - 1 per trough
PVC membrane strip
Valley Gutter
Gun-grade air seal to panel side joint
Kingspan LimitedGreenfield Business Park No. 2, Greenfield, Holywell, Flintshire, CH8 7GJ, UKTel: +44 (0) 1352 716100Fax: +44 (0) 1352 710161
www.kingspan.com
For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary
companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or
description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its
subsidiaries accept no liability in respect thereof.