Kawaski Pumps Specifications

displacement double pump (tandem type) double pump (parallel type) single pump

K3V63DT /K5V80DT

K3V63DTP /K5V80DTP

K3V112DT /K5V140DT

K3V112DTP /K5V140DTP

K3V140DT

K5V160DT

K3V140DTP

K5V160DTP

K5V200DT K5V200DTP

K5V200DTH

K3V280DTH

K3V112DP

K5V160DP

K3V63S/K5V80S

K3V112S/K5V140S

K3V140S

K5V160S

K5V200SK5V200DP

K5V200DPH

K5V200DPH

K5V200SH

K3V280S

K3V280SH

KPM Swash Plate Type Axial Piston Pumps Programs for Industrial Vehicles

Out of a Wide Variety of Our Swash Plate Type Axial Piston Pumps, We Introduce below Those Most Suitable for Construction Machines with Open Circuits.

mc 06 3

80

110

140

160

200

280 (PTO / with PTO)

4

SERIES

With new technology the K5V series has enabled increased power density.

ORDERING CODE

K5V series

80: 80cm3 140: 140cm3160: 160cm3200: 200cm3

displacement

direction of rotation

design code of regulator

regulator code

parallel type double pumpDP:

tandem type double pumpDT:

single pumpS :

clockwiseR :counterclockwiseL :

desigh code

standard :with centrifugal pumpH :with PTOP :

(viewed from shaft end)

K3V/K5V Variation of pump displacement

K3V

K5V

displacement (cm3)0 05 100 150 200 300250

SPECIFICATIONS1. Pressure to which guarantee of

performance, functions or service life is applied. Durability is unlimited (except for the bearing life).

2. At max. displacement. In case of engine driving, max. idling speed should be below this value.This suction pressure should be -0.01MPa and above.

3. Suction pressure should be above 0.1MPa.

4. Max. speed with centrifugal pump

5. When other kinds of fluid would be used, please consult with us.

K5V 200 DT H 100 R 9N 01

size 200

2,200

8080

81

2,460

3,000

529

140

2,160

2,500

294125

843

14034.339.2

200

1601258668

160

2,000

2,350

1,120

160

48

pressure(MPa)

1MPa=10.197kgf/cm21Nm=0.10197kgf-m

speed(min-1)

displacement (cm3)

mass(kg)singletandem

type

10 ~ 1,000mm2/S (cSt)80 ~ 150 mesh

rated

max.

peak

max. input torque of tandem pump

max. input torque of attached gear pump with PTO

oil temperature range

max. for self priming

oil viscosity range

filtrationsuction line

return line nominal 10 micron meter

(Nm)

hydraulicfluid

1

2

3

antiwear hydraulic fluid5

1,900(2,200) 4

-20 ~+ 95 C

K5V80 K5V140K5V160 K5V200

63 112 140 180 280

7

QP

Q

P

Q

P

Q

P

Q

P1

P2

Pf

P2

Pi1

P2

Q

P

P2

Flow cotrol and Horsepower control can be combined with each other.Examples of applied circuits are shown above.Please consult us about other kinds of control, if necessary.

code

code No.

1

2

4

5

6

9

10 20 60 2P

control type

constanthorsepowercontrol

totalhorsepowercontrol

high pressurecut-off

variablehorsepowercontrol

controltype

constant horsepowercontrol

total horsepowercontrol

total horsepower control +high-pressure cut-off

positive flow control +total horsepower control

circuitdiagram

control curve

P2companion pumppressure

pressure cut-off

horsepower control+ pressure cut-off

totalhorsepower control+ pressure cut-off

function & features

According to the rise of delivery pres-suer of a pump, the tilting angle of the pump is automatically decreased, and the constant torque control is achieved.

If the pressure rises above the set value, the pump outlet flow is auto-matically decreased by the pressure cut-off control.

Variable horsepower control can be obtained by supplying pilot pressure or electric current.

1.According to the r ise of delivery pressure of a pump, the tilting angle of the pump is automatical ly de-creased, and the constant torque control is achieved. (compensation control)

2.The total horsepower control can be achieved by decreasing the horse-power of a pump depending upon the pressure of its companion pump.

Horsepower Control

SUMMARY OF REGULATORS

8

QS

Q

Pi

Q

Pi

Q

Delta P

Q

I

Q

Pi

Pm

P2Pf

PLPA

Pi1Pi1

Pm1

P2 P2

Pi1

P2Pf

Flow Control

2N 9L 2C 9N

negative flow control +total horsepower control

load sensing control +total horsepower control +variable horsepower control

negative flow control +total horsepower control +two-stage max. flow control

negative flow control +total horsepower control +variable horsepower control

code

M

P

N

C

L

E

control type

manual flow control

lever stroke

electric current

Delta P=PA-P L P A : pump pressure

P L : load pressure

pilot pressure

positive flow control

negative flow control

2-stage max. flowcontrol

load sensing control

electric flow control

control curve function & features

With the manual control, the outlet flow can be steplessly controlled.

Positive flow control can be carried out by using the pilot pressure.

Negative flow control can be carried out by using the pilot pressure.

Two-stage max. flow control can be obtained by supplying external pilot pressure.(only in negative flow control)

Load sensing control can be obtained.

With the electric current, the oulet flow can be controlled.

9

Tandem Type

DIMENSIONS

L2

L1

L3

L10L9L8

L12

L11

L13

L14

L15

D2

direction of rotation

: clockwise: counterclockwise


Dr2Dr1

flange mounting face

30

D1

L5

L6L7

L15

L16


suction

delivery

L22L21 M

Involute splineto SAE

D3

L23

L17L13

Dr2

Dr2

Dr1

L12

L11D

2

4- d

30

D1

L5

L6L7

L4

L1 L19L18

L20

L2

L9L8L10


Dr1

Tandem Type (with PTO)

suction delivery

Use Dr1 or Dr2 port for case drain.

Dr2

Dr1

suction delivery

Use Dr1 or Dr2 port for case drain.L4

4- d

SAE

3016/32

flat root

side fit

01 31

rule

type of fitpressure angle

diametral pitchcutterroot form

number of teethInvolute spline to SAE

Dimensions of PTO unit

10

size D1 D2 D3 L1 L2 L3 L6L5L4 L9L8 L10 L11 L12 L13 L14 L15L7d

size a b c

a

b

e

b

b

a

d d

a

c

c c

d

a

L9

L9

cd

dK3V63K3V112K3V140K3V280K5V80K5V140K5V160K5V200

G 1/2G 3/4G 3/4G 3/4G 1/2G 3/4G 3/4G 3/4

22.630.830.830.822.630.830.830.8

2.53.53.53.52.53.53.53.5

1920232319202323

(mm)

size L16 L17 L19 L20 L21 L22 L23L18

size no. of teethspec.(mm)

pitch circle dia rulemodulepressure angle

e depth

(mm)

size a bK3V63K3V112K3V140K3V280K5V80K5V140K5V160K5V200

23.823.827.831.823.827.827.827.8

50.850.857.266.750.857.257.257.2

31.031.037.561.531.037.537.537.5

M1016M1016M1222M1220M1016M1222M1222M1222

1919253219252525

c d(mm)

d depthsize a b

MK3V63K3V112K3V140K5V80K5V140K5V160K5V200

110110122110110122122

213213292213213292292

268305361268305361361

150150200150150200200

2.42.42.42.42.42.42.4

88

1588

1515

106106127106106127127

177214257177214257257

2M10252M10254M12222M10252M10254M12224M1222

K3V63K3V112K3V140K3V280K5V80K5V140K5V160K5V200

50.850.861.969.850.850.861.961.9

88.988.9

106.4120.788.988.9

106.4106.4

M1218M1218M1624M1624M1218M1218M1624M1624

6060768960607676

c


1414171812171717

3020202020202020

29.635.042.554.030.042.542.542.5

SAEJIS B 1603JIS B 1603JIS B 1603JIS B 1603JIS B 1603JIS B 1603JIS B 1603

12/242.52.53.02.52.52.52.5

(mm)

15

45


180224250300180224250250

125160180200125160180180

1822222618222222

767893

11576789393

708092

15070809292

708092

12570809292

142142142142142142142142

190234256300190234256256

228265305356228265305305

138167190203138167190190

464538618792464538618618

195220245286195220245245

9710912115097

109121121

8910011212789

100112112

9811012314098

110123123

3741537037415353

3741537037415353

88888888

82.5582.55101.6

82.5582.55101.6101.6

Flange mounting face for Suction port (SAE Rule)

Dimensions of shaft end

Dimensions

Flange mounting face for Delivery port (SAE Rule)

Drain port (Rule: JIS B 2351)

11

ba

d d

a

c c

e

DIMENSIONS

delivery

suction

L7L11

L10 Dr1L9

L5L4

L1L2

L12

L13

L3

L6L8

D2

K3V112K5V160K5V200

429530530

410511511

111414

235272272

113135135

163206206

111141141

256301301

555

391422400

148135135

522575625

428456492

493519570

385398398

343652

a

b

b

c

d

a

cd

e depth

a

G 3/4G 3/4G 3/4

b30.830.830.8

c

3.53.53.5

d202323

(mm)

a b23.831.831.8

50.866.766.7

34.041.541.5

M1016M1222M1222

193232

c d(mm)

d depthsize

size

a bK3V112K5V160K5V200

K3V112K5V160K5V200

50.877.869.9

88.9130.2120.7

M1218M1624M1624

6010283

c

(mm)

15

45


size no. of teeth spec. (mm)pitch circle dia rulemodulepressure angle

K3V112K5V160K5V200

141515

203030

35.047.647.6

JIS B 1603ANSIANSI

2.58/168/16

L9L8 L10 L11 L12 L13L2 L3 L6L5L4 L7 size D1 D2 L1d

Parallel Type



sizeK3V112K5V160K5V200

Drain port (Rule: JIS B 2351)

Use Dr1 port for case drain.

direction of rotation: clockwise(viewed from shaft end)

272

164

(

210 )146

127

( 127.

3)

143 160

47

8-M12 thread depth 22

Involute splineto ANSI

11

0

10

1.6

2.4

13

19

+0.0

5 +0

.03

22

.276

+0.1

270

D1

1530

45

12 d

90

4=360

Dimensions of PTO unit

with PTO

Dimensions

12

for K5V200S suction delivery


4- d

4- d

D1

30

L7L6

L5

D2

L10L9L8

L12

L11

L13

L4

L4

L5L16

L6

L1

L7

L16

suction delivery

Dr1

Dr2

L2

L15

L14

L3

Dr2Dr1

Use Dr1 or Dr2 port for case drain.

direction of rotation: clockwise: counterclockwise


D1 D2 L1 L2 L3 L6L5L4 L9L8 L10 L11 L12 L13 L15 L16L7d180224250300180224250

125160180200125160180165

1822222218222221

767893

11576789375

708092

15070929292

708092

12570929292

142142142142142142142142

190234256300190234256262

210250292343210257292300

138167190203138167190190

277309366433277326366389

195220245286195220245245

L1489

10912113589

110121121

8910011212789

100112131

9811012314098

110123131

3741537037415353

3741537037415353

8888888

16

a

b

b

c

d

a

L9

cd

(mm)

aG 1/2G 3/4G 3/4G 3/4G 1/2G 3/4G 3/4G 3/4

b22.630.830.830.822.630.830.830.8

c2.53.53.53.52.53.53.53.5

d1920232319202323

a23.823.831.831.827.827.836.536.5

b50.850.866.766.757.257.279.479.4

1919323225253838

c(mm)

M1016M1016M1218M1220M1216M1216M1624M1624

d depth

1414171812171713

3020202020202030

29.635.042.554.030.042.542.541.3

SAEJIS B 1603JIS B 1603JIS B 1603JIS B 1603JIS B 1603JIS B 1603

SAE

12/242.52.53.02.52.52.5

8/16

15

45

sizeK3V63K3V112K3V140K3V280K5V80K5V140K5V160K5V200

a b c d depth sizeK3V63K3V112K3V140K3V280K5V80K5V140K5V160K5V200

225

b

c

d

a

L930.230.250.869.935.761.961.961.9

58.758.788.9

120.769.9

106.4106.4106.4

3238608038767676

(mm)

M1218M1218M1218M1220M1218M1624M1624M1624


size no. of teeth spec. (mm)pitch circle dia rulemodulepressure angle


Dimensions


size

Single Type


Drain port (Rule: JIS B 2351) (mm) size



13

150 mesh150 mesh

air

10 m 10 m

CAUTION FOR INSTRUCTION

Mounting Direction and Drain PipingThe pump shaft should be mounted in the horizontal direction as shown in the figure below.The drain line loop must be extended above the top of the pump case.The upper drain port should be used, and the drain pipe size must be equal to or larger than the drain port size.In case of the pumps with centrifugal pump, the drain lines must be settled on each pump.

Filtration

For satisfactory service life of these pumps in application, the operating fluid should be continuously fiitered to keep at least the cleanliness level of NAS 1638 Class 9. (ISO 4406-/18/15)A 10 m filter must be used in the return line and a 80 ~150 mesh strainer in the suction lines.

front pump

tandem pump

rear pump

Examples of using a filter

14

Kawaski Pumps Specifications

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