Juice Beverage Driven by Technology...

College of Food Science

& Nutritional Engineering

果蔬汁饮料现状及创新驱动 Trend and Innovation in

Beverage Industry of China

高彦祥教授 Prof. Yanxiang Gao

中国农业大学

食品科学与营养工程学院

2014-5-16

http://picture.wusetu.cn/WSTAIiACUKIJEPIMQPEYJJHMEAODWVCDTIENTNUR_A/attach/bbsanc/%E6%A0%A1%E5%BE%BD.jpg?path=/groups/GROUP_9/Picture/M1116417194/M1116417342&item=/M.1116821474.A&attachpos=154&attachname=/%E6%A0%A1%E5%BE%BD.jpg



目录（Content）

一. 果蔬汁饮料市场发展趋势 The Market Profile of Fruit and Vegetable Juice

二. 果蔬汁饮料新产品开发方向 New Product Development of Fruit and Vegetable Juice

三. 果蔬汁饮料加工技术进展 Advance in Processing technology of Fruit and Vegetable Juice




目录（Content）


二. 果蔬汁饮料新产品开发方向 Directions for New Products Development

三. 果蔬汁饮料加工技术进展 Trends of Processing technology in Fruit and Vegetable Juice

Manufacturing




果汁饮料市场概览 Market Profile of Fruit Juice 果汁品类category

浓度(concentration) 0-25% 26%-99% 100%

+1%

-2% +25%

+18%

-9% +15%

销售额（亿元） 243.3 280.8 286.0

销售额同比增速 2012 vs. 2011 2013 vs. 2012

• 果汁品类销售额增速(growth of sale income in category ) ：

- 销售量(sale quantity)：+0%； - 销售额(sale income)：+2%

88%，+1% 7%，-2% 5%，+25%

整体果汁饮料市场发展缓慢，但不同饮料产品的格局在发生变化，100%果汁持续快速增长。 The development of whole juice market was slow down, but, the percentages of different categories were being changed a n d 100% juice showed a rapid and sustainable growth.

销售额份额( (sale share)

(growth of sales)




果汁品类(category)

0-25% 26%-99% 100%

• 果汁品类销售额增速(growth of sale income in category ) ：：

- 销售量(sale quantity)：+0%； - 销售额(sale income)：+2%

88%，+1% 7%，-2% 5%，+25%

2011 2012 2013 2012 2013橙 45.6 37.5 33.4 -3 -10梨 1.7 16.6 21.0 1,050 28

椰子 8.0 8.7 10.1 29 17混合饮料 9.5 6.9 6.2 -15 -9白葡萄 8.6 6.8 5.1 -7 -25桃子 7.1 6.7 4.9 11 -26西柚 0.7 0.9 2.9 62 222柠檬 2.8 2.2 2.9 -9 33

红葡萄 3.3 3.2 2.6 15 -17酸梅汤/汁 3.5 2.7 2.2 -8 -17

芒果 0.8 1.4 2.0 96 48山楂 0.1 0.3 1.4 174 431

其他口味 8.3 6.2 5.2 -12 -14

销售额份额销售额同比增幅

顶新：蜂蜜柚子、冰糖柠檬农夫山泉：水溶C100

顶新：冰糖山楂统一：芒果多、冰糖山楂汇源：冰糖葫芦汁美汁源：芒果味

顶新/统一/娃哈哈：冰糖雪梨椰树：椰汁

可乐：美汁源-5%、酷儿-8% 统一：鲜橙多-2% 百事：鲜果粒-24% 顶新：橙汁-19%、每日C-42%

低果

分口味(flavor)

• 0-25%：橙味(orange)-10%，梨(pear)+28%，椰子(coco)+17%，西柚(pomelo)/柠檬(lemon)/芒果(mango)/山楂(hawthorn)兴起 • 26-99% • 100%：橙(orange)+36%/葡萄(grape)+29%/苹果(apple)+11%/桃(peach)+23%/混合(blended juice-common taste)+6%仍是主要口

味，奇异果/芒果/西柚兴起

浓度(concentration)

Drinks

果汁饮料市场概览 Market Profile of Fruit Juice




0-25% 26%-99% 100%

• 果汁品类销售额增速： - 销售量：+0%；销售额：+2%

88%，+1% 7%，-2% 5%，+25%

2011 2012 2013 2012 2013混合饮料 42.5 36.0 32.9 -22.7 -10.8

桃子 19.3 22.4 23.9 5.6 4.1橙 9.9 10.3 11.0 -5.1 3.5

山楂 9.8 10.4 10.9 -2.3 2.2梨 5.3 6.6 6.2 13.0 -9.1

芒果 1.2 1.4 2.0 7.9 41.6红葡萄 0.9 1.3 1.6 32.8 20.2草莓 1.2 1.3 1.4 1.4 3.5其他 9.9 10.3 10.2 -5.2 -3.8


农夫果园：-11% 贝奇：-10%

桃子：汇源+3%，开卫+42% 橙：汇源+1%，果汁先生+14% 山楂：汇源-17%，开卫+24%

中果

分口味(flavor)

• 0-25%：橙味-10%，梨+28%，椰子+17%，西柚/柠檬/芒果/山楂兴起 • 26-99%： • 100%：橙+36%/葡萄+29%/苹果+11%/桃+23%/混合+6%仍是主要口味，奇异果/芒果/西柚兴起



Nectar





0-25% 26%-99% 100%


88%，+1% 7%，-2% 5%，+25%

2011 2012 2013 2012 2013橙 34.8 36.1 39.2 19 36

红葡萄 13.9 15.3 15.7 27 29苹果 16.5 16.6 14.8 16 11桃子 12.0 13.1 12.9 26 23

混合饮料 15.1 12.0 10.2 -9 6奇异果 0.1 0.2 1.2 42 865芒果 0.4 0.3 0.9 -18 263西柚 0.2 0.3 0.9 47 289其他 7.0 6.1 4.3 0.1 -12.9


橙味：汇源+53%；味全+28% 葡萄：汇源+36%；味全+30% 苹果：汇源+14%；味全+20% 桃子：汇源+26% 混合：味全+21%

零度果坊

高果

分口味(flavor)




Juice





0-25% 26%-99% 100%


88%，+1% 7%，-2% 5%，+25%

分包装(packaging)

• small 9%,+10% • medium 59%，+1% • 中大 27%，+1%

分口味(taste)


• 中小 9%,+23% • 中 23%，-7% • 中大 39%，-1% • Big 25%，-4%

• 小 19% +67% • 中小 27%,+39% • 中大 46%，+11%

400ML以下小包装、中小包装产品增长更快 Rapid growth of products with small and medium-sized packages below 400mL







果汁-分包装规格(packaging)

高果中小规格包装增长较快

低果中果高果

+1%

+1%

+3% +10%

-28%

-1%

-4%

-7%

-11% +23% +67%

+39%

+7%

+11%




果蔬汁饮料市场概览 Market Profile of Fruit & Vegetable Juice




目录（Content）


二. 果蔬汁饮料新产品开发方向 New Product Development of Fruit and Vegetable Juice

三. 果蔬汁饮料加工技术进展 Trends of Processing technology in Fruit and Vegetable Juice

Manufacturing




在GNPD数据库搜索2014年果蔬汁饮料新品，共检索到80款新品。Searching in GNPD, 80 new products are retrieved for fruit and vegetable juice drinks in 2014.

二、果蔬汁新产品开发 New Product Development

100%果蔬汁100%fruit and vegetable juice

100%蔬菜汁100%vegetable

juice

100%果汁100%fruit

juice

果汁饮料fruit juice

drinks

果蔬汁饮料100%fruit and

vegetable juice drinks

蔬菜汁饮料vegetable

juice drinks

发酵蔬菜汁Fermented vegetable

juice

其他Other

北美North America

6 2 2 4 6 1 5

亚洲Asia

7 5 2 3 3 1 3

欧洲Europe

1 3 2 3 2 11

其他Other

2 1 3 2

合计Total

16 11 6 7 15 4 16 5




2014年100%果蔬汁饮料新产品（部分） New products of 100% fruit and vegetable juice in 2014 (partly)




二、果蔬汁饮料新产品开发方向——100%果（蔬）汁低糖、糖减少、不含糖, 30.93%

环保包装,22.04%

强化维生素/矿物质, 20.13%

全天然, 15.82%

抗氧化, 50.98%

不含添加剂/防腐剂, 40.25%

其他, 30.97%

促进消化,12.73%

低能量、能量减少、不含能量,

12.71%

提升免疫系统,11.78%

2003-2013全球上市果汁饮料新品4084种，功能诉求的分布为： There were 4084 new products of fruit juice drinks between 2003-2013, the distribution based on functional demands is as follows:

维生素C、β-胡萝卜素、花青素等

Low/no sugar

Eco-packaging

Fortification of mineral and vitamin

Natural Improved digestion

Low/no energy

Other

No additive/ preservative

Antioxidant

Immune system

维生素C、β-胡萝卜素、花青素等 Vitamin C, β-carotene, anthocyanins, etc.




(一）Superfruit产品开发

（1）让消费者产生新奇感受； Letting consumers have a feel of novelty

（2）感官上的吸引力； Having a sensory appeal

（3）原料供应可满足需求； Supply of Raw material can meet demands

（4）有潜在的可被消费者接受的健康益处。 Having potential health benefits that can be accepted by consumers.

超级水果 Superfruit

Superfruit概念，最早在2004年欧美等发达国家兴起，指含有特别丰富的营养和功能性成分的水果。 The concept of Superfruit, was first raised in developed countries in Europe and America, refers to the fruit rich in nutrients and containing functional components.




阻断活性氧生成

Inhibit generation of RO

S

清除或解毒活性氧

Scavenging RO

S

结合有毒物质

Com

bination with toxics

影响细胞周期

Regulating cell cycle

参与细胞信号传导

Cellular signal transm

ission pathw

ay

细胞凋亡调控

(Apoptosis regulation)

上皮细胞(Epithelial cell)

粘膜细胞(M

ucosal cell)

抗微生物antimicrobic

细胞功能(cell function) 抗氧化(antioxidant)

单宁tannin 酚酸phenolic acid 花青素 anthocyanin 黄酮醇(flavonol)

超级水果(superfruit)

超级水果的健康益处(benefit of superfruits)




（二）5+ A Day - The Color Way

“5 A DAY” 于2004年由英国卫生部门制定实施，即每人每天保证至少摄入5份（每份为80g）不同种类的水果和蔬菜。英国卫生部门强调每天至少摄入400g多种水果和蔬菜能帮助有效减少慢性疾病的发生，如心脏病，中风、肥胖和II型糖尿病等。水果和蔬菜通常不含脂肪，提供的热量较低低，因此，有助于保持身体的健康。 “5+ A DAY”: “Five kinds of different fruits and vegetables everyday (80 g/one part)”-------established by health department of UK. Fruits and vegetables contained little fat and provided low energy, can keep healthy.




5+ A Day –有色食品(Color foods)

•“有色食品” 受到越来越多的关注，在继“黑色食品”的广泛普及后，各大公司开始关注其它一些“有色食品” There has been growing interests in the color foods. With the popularization of Black food, many companies focused on the color foods. •黑色食品的益处众所皆知(富含维生素B1、B2和矿物质如锌、铁)，红色食品、黄色食品、紫色食品需要通过市场推广宣传它们的好处。 It was well known that the benefits of black foods were obvious, the benefits of red/yellow/purple foods will be propagandized by market.




. •红色食品，比如黑醋栗，蔓越莓，西印度樱桃，含有丰富抗氧化成分。 •黄色食品，比如胡萝卜、南瓜、黄椒、玉米，富含β-胡萝卜素。 •紫色食品，比如紫甘蓝，葡萄、紫色胡萝卜等，富含天然紫色素——花青素

Red foods, such as black currant, cranberry, acerola, are rich in antioxidants. Yellow foods, such as carrots, pumpkin, yellow pepper, corn, are rich in β-carotene. Purple foods, such as purple cabbage, grapes, purple carrots, are rich in natural purple pigment - anthocyanins.




Eat 5 A Day the color way Eat your colors every day to stay healthy and fit

Blue/Purple Blackberries Blueberries Black currants Dried plums Elderberries Purple figs Purple grapes Plums

Green Avocados Green apples Green grapes Honeydew melon Kiwifruit Limes Green pears

White Bananas Brown pears Dates White nectarines White peaches Cauliflower Garlic Ginger

Yellow/Orange Yellow apples Apricots Cantaloupe Yellow figs Grapefruit Golden kiwifruit Lemon Mangoes

Red Red apples Blood oranges Cherries Cranberries Red grapes Pink/red grapefruit Red pears




•黄色蔬菜汁和五种果汁 •不添加糖和盐 •yellow vegetable juice, and five kinds of juice •no sugar and salt

Yellow

•巴氏杀菌胡萝卜和水果汁 pasteurized carrot and fruit juices

Black

•黑豆萃取物 •不含卡路里 •针对女性消费者 •extracts of black beans •no calories •for female consumers

•百分百高端果汁100% •全天然成分 •无防腐剂 •100% superior juice •all-natural ingredients •no preservatives




5+ A Day 市场产品(products in the market)




（三）发酵果（蔬）汁（Fermented Juice ）

现代果蔬加工技术较好地保留了果蔬原料中的营养成分，原料的利用率和转化率也较高。The nutritional components in raw materials were retained well with advanced processing technology. The utilization and tranformation of raw materials were high.

蔬菜浆（汁）因普遍存在野蒿味重、风味欠佳等缺点。The disadvantages of vegetable juice was poor in taste and flavor.

益生菌发酵果蔬浆（汁）综合了果蔬浆（汁）和乳酸菌发酵的优点，使原料风味与发酵风味浑然一体。产品中不仅保留了果蔬的营养，更赋予了益生菌保健功能。产品营养和保健功能有了明显改善。The fermented juice combined the characteristic s of juice and yogurt by lactobacillus, which possess the better tastes and flavors. The products contain nutritional components of raw material and have the bioactive function of yogurt. The value for health is fortified.




2014年发酵果蔬汁饮料新产品（部分） New products of fermented fruit and vegetable juices in 2014(partial)

演示者

演示文稿备注

产品描述: Biotta Breuss Mélange de Jus de Légumes Bio (Vegetable Juice Mix) is a 100% certified organic juice which is said to be originally formulated by Rudolf Breuss. This juice is a balanced mixture of valuable vegetable juices which provides the body with precious and indispensable substances. The premium product is Ecocert certified, lacto-fermented, and retails in a 500ml bottle. 产品配料: 甜菜根汁 (Lactic Acid Fermented), 胡萝卜汁 (Lactic Acid Fermented), 芹菜汁 (Lactic Acid Fermented), Radish Juice (乳酸 (食用酸))*from organic farming 宣称: 有机, 高档, 道德 – 环保产品




FruitMax是什么? What is FruitMax ?

从此，21种水果也能简便食用!!! Since then, the 21 kinds of fruits can be easily ate!!! 100%天然水果加工食品 – 化学添加剂为零! 100% natural fruit processed food – no chemical additives! 无糖无色素无防腐剂 No sugar no coloring no preservatives

[ 21种水果 ] 21 kinds of fruits

• 每片含有

100mg(10%) 水果吸收率提高至90%以上

FruitsMax




（四）强化果（蔬）汁 Fortified Juice

维生素Vitamins A A原 E B1 B2 B3 B5 B6 B8 B9 B12 C

骨骼/牙齿Bones / teeth x

抗氧化Antioxidant x x x x

血细胞/心脏Blood cells / heart x x x x x x x x

神经系统Nervous system x x x x x x x

免疫系统Immune System x x x x x x

皮肤/毛发Skin / hair x x x x

眼睛Eye x x 能量产生Energy generation x x x x x




Capri Sun Super V Fruit Punch Flavored果蔬汁饮料

2366739

加强维生素/矿物质, 高纤维/添加纤维, 道德 – 环保包装, 抗氧化, 儿童(5-12岁) Fortified with vitamin / mineral, high fiber / added fiber, morality - environmentally friendly packaging, antioxidant, children (5-12 years old)

公司 Kraft Foods 国家美国 United States

公布日期 2014年4月分类果汁饮料配料水, 浓缩葡萄汁, 浓缩苹果汁, 甘薯浓缩汁, 玉米可溶

性纤维, 胡萝卜浓缩汁, 柠檬酸, 樱桃浓缩汁, 维生素C , 天然香精, Ḏ-α-生育酚醋酸酯, β-胡萝卜素Water, concentrated grape juice, apple juice concentrate, sweet potato juice concentrate, soluble corn fiber, carrot juice concentrate, citric acid, cherry juice concentrate, vitamin C, natural flavor, Ḏ-α-tocopherol acetate, β-carotene

备注Remark

Capri Sun Super V Fruit Punch Flavored Fruit & Vegetable Juice Drink has been repackaged featuring the Nickelodeon Kids Choice Awards 2014 and an chance to win a trip. This product is fortified to be a good source of fiber and antioxidant vitamins A, C and E, and retails in a 10 x 6-fl. oz. recyclable pack.

演示者

演示文稿备注

产品描述: Capri Sun Super V Fruit Punch Flavored Fruit & Vegetable Juice Drink has been repackaged featuring the Nickelodeon Kids Choice Awards 2014 and an chance to win a trip. This product is fortified to be a good source of fiber and antioxidant vitamins A, C and E, and retails in a 10 x 6-fl. oz. recyclable pack. 产品配料: 水, 浓缩葡萄汁 (浓缩), 浓缩苹果汁 (浓缩), Sweet Potato Juice Concentrate (甜, 浓缩), Soluble Corn Fibre (溶解, 膳食纤维来源), 胡萝卜浓缩 (浓缩), 柠檬酸 (食用酸), 樱桃汁 (浓缩), 维生素C (食用酸), 天然香基 (天然), Ḏ-α-生育酚醋酸酯, β-胡萝卜素宣称: 加强维生素/矿物质, 高纤维/添加纤维, 道德 – 环保包装, 抗氧化, 儿童(5-12岁), 事件营销


http://www.gnpd.com/sinatra/recordpage/2366739/?utm_source=download&utm_medium=ppt


& Nutritional Engineering 30

公司 Abico Dairy Farm

国家泰国Thailand

公布日期 2014年4月

分类果汁Juice

配料白葡萄汁, 石榴汁, 苹果汁, 洋甘菊提取物 (提取物), multi-vitamin B 0.01% (维生素B1, 核黄素, 维生素B6, 维生素B12), 生物素White grape juice, pomegranate juice, apple juice, chamomile extract (extract), multi-vitamin B 0.01% (vitamin B1, riboflavin, vitamin B6, vitamin B12), Biotin

营养成分Nutrition Facts

Per 200ml serving (5 servings per pack): Energy 100kcal, Energy from fat (kcal) 0kcal, Total fat 0g (0% RDA) (of which Saturated Fat 0g (0% RDA)), Cholesterol 0mg (0% RDA), Protein 0g, Total carbohydrates 25g (8% RDA) (of which Dietary Fiber 0g (0% RDA), Sugars 22g), Sodium 60mg (3% RDA), Vitamin A (0% RDA), Vitamin B1 (50% RDA), Vitamin B2 (4% RDA), Vitamin B6 (45% RDA), Vitamin B12 (45% RDA), Calcium (0% RDA), Iron (2% RDA), Biotin (45% RDA), Chamomile 40mg

Malee Healti Plus - 100% Pasteurized Pomegranate Mixed White Grape and Apple Juice

2043388





(五）新型Smoothy ----- New type of smoothy

•植物蛋白+果蔬汁 •Vegetable protein + Juice




Sprout Rise Kiwi Banana Yogurt Smoothie

2331513

公司 Sprout Foods

国家美国United States

公布日期 2014年3月

分类果汁Juice

配料Ingredients

香蕉 (有机), 椰浆 (有机, 从椰子提取) (椰子提取物 (提取物, 有机, 从椰子提取), 水), 猕猴桃 (有机), 苹果 (有机), Zucchini (有机), 菠萝 (有机), 菠菜 (有机), 亚麻籽 (有机), 糙米 (有机), 大米蛋白 (有机), 柠檬酸 (食用酸), Oat Fibre (有机, 膳食纤维来源), 天然香草香精 (有机, 天然), 维生素C (食用… Bananas (organic), coconut milk (organic, extracted from coconuts) (coconut extract (extract, organic, extracted from coconut), water), kiwi (organic), apple (organic), Zucchini (organic), pineapple (organic ), spinach (organic), flaxseed (organic), brown (organic), rice protein (organic), citric acid (food acid), Oat Fibre (organic, dietary fiber source), natural vanilla flavor (organic, natural), vitamin C (edible ...

备注Remark

Sprout Rise Kiwi Banana Yogurt Smoothie comprises kiwi, bananas, sweet pineapple, creamy coconut milk, flax and other vegetables. The product is made only with pure organic ingredients with real food nutrition, providing a super healthy start to the day. This USDA organic smoothie is free from anything artificial and preservatives, contains natural nutrients… 不含添加剂/防腐剂, 全天然, 高蛋白, 道德 – 环保包装, 有机, 全麦No additives / preservatives, all-natural, high-protein, morality - environmentally friendly packaging, organic, whole wheat

演示者

演示文稿备注

产品描述: Sprout Rise Kiwi Banana Yogurt Smoothie comprises kiwi, bananas, sweet pineapple, creamy coconut milk, flax and other vegetables. The product is made only with pure organic ingredients with real food nutrition, providing a super healthy start to the day. This USDA organic smoothie is free from anything artificial and preservatives, contains natural nutrients including protein, fiber, vitamins and minerals, and retails in a 27.5-oz. pack containing five 100% BPA-free pouches featuring a recyclable cap. 产品配料: 香蕉 (有机), 椰浆 (有机, 从椰子提取) (椰子提取物 (提取物, 有机, 从椰子提取), 水), 猕猴桃 (有机), 苹果 (有机), Zucchini (有机), 菠萝 (有机), 菠菜 (有机), 亚麻籽 (有机), 糙米 (有机), 大米蛋白 (有机), 柠檬酸 (食用酸), Oat Fibre (有机, 膳食纤维来源), 天然香草香精 (有机, 天然), 维生素C (食用酸) 宣称: 不含添加剂/防腐剂, 全天然, 高蛋白, 道德 – 环保包装, 有机, 全麦





Sprout Rise Smoothies

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糙米 (有机), 大米蛋白 (有机)

Brown (organic), rice protein (organic)

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燕麦片 (卷边, 有机), 牛乳蛋白质 (有机) Oatmeal (curling, organic), milk protein (organic)

演示者

演示文稿备注

产品描述: Sprout Rise Tropical Orange Morning Energizer Smoothie comprises delicious bananas, orange juice and ripe mango with creamy coconut milk, flax and a touch of vegetables. The product is made only with pure organic ingredients with real food nutrition, providing a truly energizing start to the day. This organic smoothie is free from anything artificial and preservatives, contains natural nutrients with protein, fiber, vitamins and minerals and retails in a 27.5-oz. BPA-free pack featuring a recyclable cap. 产品配料: 香蕉 (有机), 苹果 (有机), 椰浆 (有机, 从椰子提取) (椰子提取物 (提取物, 有机, 从椰子提取), 水), 胡萝卜 (有机), 芒果 (有机), 浓缩橙汁 (有机, 浓缩), 亚麻籽 (有机), 水, 糙米 (有机), 大米蛋白 (有机), 柠檬酸 (食用酸), 维生素C (食用酸) 宣称: 不含添加剂/防腐剂, 全天然, 高蛋白, 道德 – 环保包装, 有机, 全麦






目录（Content）


二. 果蔬汁饮料新产品开发方向 Directions for New Products Development

三. 果蔬汁饮料加工技术进展 Advance in Processing technology of Fruit and Vegetable Juice




三、果蔬汁饮料加工技术进展




三、果蔬汁饮料加工技术进展

调配技术 Blending 杀菌技术 Sterilization 灌装技术 Filling 包装技术 Packaging 环保技术（清洗、品质控制等）

Environmental technology (cleaning, quality control, etc.) 对于生产企业而言：成本、环保、品质保证、产品多样化、功能化的需求促进了饮料加工技术的革新！ For production enterprises: cost, environmental protection, quality assurance, products’ diversification, functional requirements promote the innovation of drink-processing technology!




(一）调配技术

目前饮料配方使用的原辅材料越来越复杂，例如，一款产品的高倍甜味剂甚至多达四五种。

自动化调配系统可以为饮料生产企业提供解决方案。如SensiBlend‘s 系统；DynaShear剪切系统；Boston Shearmill系统。

Raw materials currently used in Drink recipes become more and more complex, for example, one product contains four to five kinds of high intensity sweeteners

Automated system can provide solutions for beverage manufacturers, e.g SensiBlend's system; DynaShear shear system; Boston Shearmill system.

Admix Inc Boston Shearmill




SensiBlend 系统采用过程分析技术分析pH、Brix等进行调配过程的控制，而取代传统调配之后的料液品质控制。 SensiBlend system uses process-analysis technology to analysis pH, Brix, etc. to control the blending process .




(二）杀菌技术

非热杀菌技术是近十年国内研究的热点，但是与已有灌装生产线及灌装速度匹配的非热杀菌技术尚不成熟。Non-thermal sterilization technology become

highlight in recent years , but non-thermal sterilization technology is not matched with the existing bottling lines and filling capacity.

非热杀菌技术 Non-thermal sterilization technology

物理杀菌 Physical sterilization

化学杀菌 Chemical sterilization

超高压——高静水压高压脉冲电场辐照杀菌 UV杀菌 High pressure - high hydrostatic pressure HPEF Irradiation sterilization UV sterilization

臭氧杀菌 Ozone sterilization 高密度CO2杀菌？ High-density CO2 sterilization?




高压脉冲电场杀菌中试线及产品

瓦赫宁根大学中试生产线，通过FDA 的HACCP-66 FR6137鲜果汁认证，并于2012年获Food Valley奖提名。The pilot production line of Wageningen University got approved by FDA's HACCP-66 FR6137 fresh juice, and was nominated by Food Valley Award in 2012.

货架期从7天延长到21天 shelf life extends from 7 days to 21 days




超高压杀菌技术

目前间歇式的超高压杀菌设备已经工业化，最大可以达到525L，但是连续化的超高压杀菌设备尚未成型。Currently high-pressure sterilization equipment has been industrialized, the maximum capacity can reach 525L, but the continuous high-pressure sterilization equipment has not yet be developed.




525L，600MPa Hiperbaric Inc. http://www.hiperbaric.com




辐照杀菌 Γ-射线辐照杀菌已经应用于甘蓝汁（

kale juice）等；经γ-射线辐照杀菌的橙汁产品所产生

的甲基硫化物、甲基硫醇、二甲基二硫醚、二甲基三硫醚等低阈值挥发性物质令产品不被接受。

Irradiation sterilization Γ-ray irradiation sterilization

has been applied to cabbage juice (kale juice), etc.;

Methyl sulfide, methyl mercaptan, dimethyl disulfide, dimethyl trisulfide and other low-threshold volatile substances were produced by the γ-ray-irradiate sterilization in orange juice, makes products are not accepted.

臭氧杀菌 2004年，FDA允许臭氧作为食

品添加剂可以直接应用于苹果汁及苹果酒中。

臭氧产生的羟基自由基，过氧化氢自由基，超氧阴离子自由基等会显著降低紫色果汁中的花色苷，如黑莓汁。

Ozone sterilization In 2004, FDA allowed ozone as a

food additive and it can be directly applied in apple juice and cider.

Hydroxyl radicals generated from ozone, hydrogen peroxide radicals, and superoxide anion radicals can significantly reduce the anthocyanins in purple juice, such as blackberry juice.




(三）灌装技术

线性灌装机Linear filling machine 旋转式灌装机Rotary filling machine

优点：速度快；缺点：投资大，维护费用高，清洗周期长。 Advantages: fast; Disadvantages: large investment, high cost of maintenance, long CIP

优点：投资小，连续工作时间长，CCP少；缺点：速度慢。 Advantages: small investment, long continuous running time, less CCP; Disadvantages: slower.




1）轻量化容器（500mL，低至7.95g）； 2）灌装精度； 3）灌装速度（高达12万瓶/h）； 4）容器规格. 1) lightweighting containers (500 ml, as low as 7.95 g). 2) filling accuracy; 3) the filling speed of up to 120000 bottles/h); 4) the container size.




瓶坯加热区

瓶坯杀菌区

吹瓶灌装

瓶盖杀菌

封盖

吹灌封一体化设备

干式灭菌设备较传统过氧乙酸灭菌节约用水。瓶坯杀菌用双氧水的消耗量为3~3.5 kg/h，不需要无菌水冲洗；而无菌冷灌生产线瓶杀菌所用过氧乙酸的消耗量为 25~27.5 kg/h，冲洗用无菌水消耗量为17吨/h。Dry sterilization equipment compared with traditional peracetic acid could save much water. The consumption of bottle preform with hydrogen peroxide sterilization is 3 ~ 3.5 kg/h, it does not need sterile water for flushing; The aseptic cold filling production line of the bottle sterilization needs 25 to 27.5 kg/h peracetic acid with sterile water consumption for 17 tons/h. 吹灌封一体化设备较传统无菌风送系统节约了无菌空气及能耗，减少二次污染几率 The integrated equipment , compared with traditional sterile air conveying system , can reduce energy consumption.

灌装系统的一体化




（四）包装技术

环保包装、轻量化包装是目前的发展趋势。

碳排放降低23%；可直接回收！ Carbon emissions by 23%; Can be directly recycled!

内层可分离薄塑料层；外层热成型专利技术，可直接印刷label。The inner separable thin plastic layer; Outer thermoforming patent technology, label can be directly printed.




LDPE的改性

LDPE中添加纳米级的Ag和ZnO粒子后，能够使橙汁的杀菌温度降低10℃，同时纳米级ZnO的添加使得橙汁中的维生素C降解速度减缓。 Adding nanoscale Ag and ZnO particles inLDPE, can lower the orange juice sterilization temperature of 10 ℃, and nanoscale ZnO addition prevents the degradation of vitamin C in orange juice.




PET瓶克重降低最新发展

西得乐推出的“适重”（RightWeightTM）瓶500mL，7.95g较当前平均重量12g减重34%，最大负载达到33kg，较市面上最轻包装瓶的最大负载超出32%。

Sidel launched "fitness" (RightWeightTM) bottles of 500 ml, the average weight of 7.95 g is less than 34% with original weight, and maximum load is 33 kg.

茶饮料瓶目前重28g左右，最轻24.5克 Tea beverage bottle is approximately 28 g

康师傅550mL水瓶目前15g。 550 ml bottle of Master Kong is 15 g




（五）环保清洗技术电解水在线清洗技术电解氧化水电解活化水电解化学活化水（ECA） Electrolysis of water online

cleaning technology Electrolytic oxidation water Electrolysis activated water Chemical activation water

electrolysis




由于在电解碱水清洗步骤与酸水消毒

步骤之间不需要冲洗，两种清洗用液可以在普通罐体中混合而不产生剧烈的化学反应；由于电解水的高效清洁、消毒作用，在室温下操作就可达到清洁设备的目的，从而节约传统清洗加热所需的能耗。 Between the electrolytic caustic washing and acid water disinfection don't need to wash, two types of washing fluids can be mixed in ordinary tanks and don’t produce severe chemical reaction; Due to the effective cleaning and disinfection of the electrolysis of water, the cleaning equipment can be operated at room temperature , thus save much energy compared with the traditional cleaning.

节约： 33%的清洗用水 40%的CIP时间 20万-80万美金/年(取决于工厂生产能力及开机率) Save: 33% of the clean water 40% of CIP time Us $200000 - $800000 / year (depending on the factory production capacity and machine) 欧洲某全球化的碳酸饮料企业每年：节约耗能700,000kw/年水节约845000加仑/年（计3200吨/年） A European global carbonated beverage enterp Each year: Energy saving 700000 kw/year Save 845000 gallons of water per year (3200 tons/year)

环保清洗技术




（六）品质控制技术 Quality Control

果蔬汁的质量问题 1）沉淀 2）浮油 3）絮凝 4）析水 …

快速检测技术发展 1）NMR技术应用于鉴伪 NMR is applied to assay fake

products 2）FTIR-ATR光谱技术快速鉴定饮料沉淀和

絮凝 ATR spectroscopy (FTIR) quick

identification of drinks precipitation and flocculation




总结

对于日趋成熟的饮料工业而言，集约化生产是关键，但绿色技术（电解水清洗技术、绿色包装技术）的应用可为饮料企业带来竞争优势。

For beverage industry, the integrated production is the key, but green technology (electrolytic water cleaning technology, green packaging technology) application can provide competitive advantages for beverage enterprises .




联系人：高彦祥（010-62737986；[email protected]）


mailto:[email protected]

Juice Beverage Driven by Technology...

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