Johson sea motor 70 h.p. 4 stroke

32
© 2004 BRP US Inc. All rights reserved. TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates. 2005 60, 70 HP (1298 cc) 4 Stroke Models Parts Catalog J70PL4SOA BJ70PL4SOA J60PL4SOA BJ60PL4SOA 60, 70 4 STROKE

description

Parts catalog of Johson sea motor

Transcript of Johson sea motor 70 h.p. 4 stroke

Page 1: Johson sea motor 70 h.p. 4 stroke

© 2004 BRP US Inc. All rights reserved.TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.

2005

60, 70 HP (1298 cc)4 Stroke Models

Parts Catalog

J70PL4SOABJ70PL4SOA

J60PL4SOABJ60PL4SOA

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ABOUT THIS CATALOG

Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, tofeatures, specifications, and model availability. The right is also reserved to change any specification orpart, at any time, without incurring any obligation to update older models. The information in this catalogis based on the latest specifications available at the time of publication.

Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-sentative views for reference only. Certain features, equipment or accessories shown in this catalogmight not be found on or included with all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man-ual for exact service and maintenance information. Use exact engine model number, including any suffixletter, when indentifying parts in this catalog.

The continuing accuracy of this catalog cannot be guaranteed.

PARTS LIST REFERENCE

WARNINGWhen replacement parts are required, use Evinrude/Johnson Genuine Parts orparts with equivalent characteristics, including type, strength, and material.Using substandard parts could result in injury or product malfunction.

For the latest service part number information visit

www.dealerport.com EPC (Electronic Parts Catalogs) on the DealerPort™ website.

1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1

2 351839 SCREW, Starter to C/C New 23 586774 STARTER SOLENOID Assy 1

(Solenoid Assy. included on DR, DE & DP models)4 N/A *DRIVE KIT NS 15 586103 **GROMMET, Starter solenoid mount Opt. 26 341512 BOLT, Double ended-Harness ground A 1

A Only used on WR, WPR Models

Following Example for Reference Only d

e

f

g

c

a

b

c

a

cdefg

Additional part information.

"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually."*" Indicates parts are included in the preceding assembly.

EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) - P/N 586101 includes (Ref # 5) - "GROMMET".

b

"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.

"Opt." Indicates part is an OPTIONAL or ACCESSORY part.

"New" Indicates part and/or part number has been added or changed from previous model year."NS" Indicates part is Not Shown in illustration.

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TABLE OF CONTENTSLITERATURE ................................................................................................................... 2PAINT ............................................................................................................................... 2MODEL FEATURES ........................................................................................................ 3PARTS SHIPPED WITH ENGINE “IN BOX” .................................................................... 3PROFILE DRAWING ....................................................................................................... 42005 LITERATURE - ALL MODELS ................................................................................ 5DECALS ........................................................................................................................... 6ENGINE COVER .............................................................................................................. 6LOWER ENGINE COVER ............................................................................................... 7ENGINE CONTROL UNIT ............................................................................................... 8ELECTRICAL HARNESS ................................................................................................. 8IGNITION COIL ................................................................................................................ 9SENSOR GROUP............................................................................................................ 9STARTER MOTOR ........................................................................................................ 10FLYWHEEL .................................................................................................................... 10INTAKE MANIFOLD ....................................................................................................... 11AIR SILENCER .............................................................................................................. 11THROTTLE BODY ......................................................................................................... 12FUEL INJECTOR ........................................................................................................... 12FUEL PUMP ................................................................................................................... 13FUEL VAPOR SEPARATOR ......................................................................................... 13CRANKSHAFT ............................................................................................................... 14CAMSHAFT ................................................................................................................... 14CYLINDER & CRANKCASE .......................................................................................... 15CYLINDER HEAD .......................................................................................................... 15EXHAUST ADAPTER .................................................................................................... 16EXHAUST HOUSING .................................................................................................... 16OIL PAN ......................................................................................................................... 17OIL PUMP ...................................................................................................................... 17STERN BRACKET ......................................................................................................... 18SWIVEL BRACKET ........................................................................................................ 18POWER TRIM/TILT HYDRAULIC .................................................................................. 19POWER TRIM/TILT ELECTRICAL ................................................................................ 19SHIFT LEVER ................................................................................................................ 20SHIFT ROD LINKAGE ................................................................................................... 20EXHAUST MANIFOLD................................................................................................... 21THERMOSTAT .............................................................................................................. 21FLYWHEEL COVER ...................................................................................................... 22TIMING BELT/PULLEY .................................................................................................. 22GEARCASE ................................................................................................................... 23WATER PUMP ............................................................................................................... 23GEARS ...................................................................................................................... 24-25TILLER ARM KIT (ACCESSORY) ............................................................................ 26-27STEERING CONNECTOR ............................................................................................. 28DUAL CABLE STEERING KIT - PARALLEL ENTRY (ACCESSORY) .......................... 28WATER PRESSURE HOSE KIT (ACCESSORY) .......................................................... 28PROPELLERS & HARDWARE (ACCESSORY) ............................................................ 29

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LITERATURE

PAINT

COLOR NAME SPRAY CAN PPG # 1

1. ONE COAT FINISH FOR MIDSECTION & GEARCASE

PPG # 2

2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS

PRIMER 777172 DP40401 –BLACK 3

3. USED ON ENGINE CRANKCASE ASSEMBLY.

777179 9696 –WHITE 777171 90538 –

CLEARCOAT 772414 – –

5005996 SERVICE MANUAL – ENGLISH5005997 SERVICE MANUAL – FRENCH5035763 OPERATOR’S GUIDE – ENGLISH5035764 OPERATOR’S GUIDE – FRENCH5005924 SPECIAL TOOLS CATALOG

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MODEL FEATURES

PARTS SHIPPED WITH ENGINE “IN BOX”

Cylinder ConfigurationFuel

Induction

Model Number Shaft Length Color Steering Starting

J60PL4SOA 20 in. White Remote ElectricBJ60PL4SOA 20 in. White Remote ElectricJ70PL4SOA 20 in. White Remote Electric

BJ60PL4SOA 20 in. White Remote Electric

Model Specific

All Models

Charging

4 Cylinder Injection 300 Watt

P/N Name of Part Qty Application5035763 Owners Manual 1 All Models5030976 Propeller Hardware Kit 1 All Models5032551 Thrust Washer, Propeller 1 All Models5032451 Battery cable 1 All Models5031077 Bracket, fuel hose 1 All Models5030094 Bolt, fuel hose bracket 1 All Models5032181 Clamp, battery cable 1 All Models5035626 Clamp, harness connector 1 All Models5032844 Steering link 1 All Models5030840 Seal, steering cable 1 All Models5030832 Tube 1 All Models5030386 Bolts, transom 4 All Models5030418 Nuts, transom bolt 4 All Models5030839 Cap, transom bolt 4 All Models5030436 Washer, transom bolt 4 All Models5030438 Washer, transom bolt 4 All Models5030462 Washer, transom lock 4 All Models5030601 Tool kit 1 All Models5030927 Cable grommet 1 All Models5031593 Cable stopper 1 All Models5031121 Bolt, cable stopper 1 All Models5030575 Clip 2 All Models5031080 Washer 2 All Models

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PROFILE DRAWING

373mm (14 3/4 in.)

219mm (8 5/8 in.)

30°30°

MA

X 8

24m

m (

32 1

/2 in

.)

800m

m (

31 1

/2 in

.)

502mm (19 7/8 in.) L : 991mm (39 1/8 in.)

661mm (26 1/8 in.)

370m

m (

14 5

/8 in

.)

75mm (3 in.)

14°

69°

L :

149

3mm

(58

7/8

in.)

L :

520m

m (

20 1

/2in

.)58

5mm

(23

1/8

in.)

131mm (5 1/4 in.)

219mm (8 5/8 in.)

373mm (14 3/4 in.)

ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14°TRANSOM THICKNESS 3 in. (76.2mm) MAXIMUM

GRAPHICAL REPRESENTATION ONLY:TOTAL RANGE 75° POWER TRIM & TILT:

ALL DIMENSIONS ± 1/4 in. (6.35mm)

S = 15 in. (381mm) ModelL = 20 in. (508mm) Model

UL = 25 in. (635mm) Model

All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlinedin ABYC transom and motor well Standard S-12-83.

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2005 LITERATURE - ALL MODELS

Description P/N

2005 Part Catalog Set - Paper 50060442005 Part Catalog Microfiche Set 5006045Illustrated Parts & Accessory Catalog 50060462005 Genuine Parts Accessory Parts Dealer Catalog 7788802004 Part Catalog CD (PDF Set) 50060722005 Part Catalog CD (PDF Set) 50060752005 English Service Manual Set - 2 Stroke 50059802005 French Service Manual Set - 2 Stroke 50059812005 English Service Manual Set - 2 Stroke D.I. & E-TEC 50059822005 French Service Manual Set - 2 Stroke D.I. & E-TEC 50059832005 English Service Manual Set - 4 Stroke 50059842005 French Service Manual Set - 4 Stroke 5005985

Description P/N2004 Special Tools Catalog 50059241913-2005 Model Number Reference Guide 50061452005 Warranty Procedures & Flat Rate Guide - English 50062172005 Warranty Procedures & Flat Rate Guide - French 5006218Predelivery & Installation Guide - All Models - English 5006079Predelivery & Installation Guide - All Models - French 5006121

Literature Sets

Shop Catalogs

DescriptionEnglish

Operator's Guide

French Operator's

GuidePart Catalog

English Service Manual

French Service Manual

DescriptionEnglish

Operator's Guide

French Operator's

Guide

Part Catalog

English Service Manual

French Service Manual

3.5 HP 215587 215588 5006019 5005962 5005963 4/5/6 HP 5035751 5035752 5006036 5005988 50059896 & 8 HP 215589 215590 5006020 5005962 5005963 9.9/15 HP Rope 5035753 5035754 5006037 5005990 50059919.9/15 HP 215597 215598 5006021 5005964 5005965 9.9/15 HP Remote 5035755 5035756 5006037 5005990 500599115 HP Commercial 215597 215598 5006021 5005964 5005965 25 HP Rope & Tiller Electric 5035769 5035770 5006038 5005992 500599325/30 HP Rope 215593 215594 5006022 5005964 5005965 25 HP Remote 5035771 5035772 5006038 5005992 500599325/30 HP Tiller Electric 215593 215594 5006023 5005964 5005965 30 HP Rope & Tiller Electric 5035757 5035758 5006038 5005992 500599325/30 HP Remote 215595 215596 5006024 5005964 5005965 30 HP Remote 5035759 5035760 5006038 5005992 500599325 HP Commercial 215593 215594 5006022 5005964 5005965 40/50 HP 5035761 5035762 5006039 5005994 500599540 HP Rope 215599 215600 5006025 5005966 5005967 60/70 HP 5035763 5035764 5006040 5005996 500599750 HP Remote 215601 215602 5006025 5005966 5005967 90/115 HP 5035765 5035766 5006041 5005998 500599940 HP E-TEC Rope 215638 215640 5006027 5005968 5005969 140 HP 5035765 5035766 5006042 5005998 500599940-50 HP ETEC Remote 215639 215641 5006027 5005968 5005969 200/225 HP 5035767 5035768 5006043 5006000 500600160 HP E-TEC Commercial 215568 215659 5006027 5005968 500596975/90 HP E-TEC 215642 215643 5006028 5005970 500597155 HP Commercial 20 in. 215603 215604 5006029 5005972 500597355 HP Commercial 22.5 in. 215603 215604 5006029 5005972 5005973115 HP Commercial 215605 215606 5006030 5005974 500597590 - 115 HP Carbureted 215605 215606 5006030 5005974 5005975135 - 175 HP Carbureted 215605 215606 5006031 5005974 5005975100 - 115 HP D.I. 215610 215611 5006032 5005976 5005977135 - 175 HP D.I. 215610 215611 5006033 5005976 5005977200 - 250 HP D.I. 215610 215611 5006035 5005978 5005979200 - 250 HP E-TEC 215645 215647 5006061 5006059 5006060

2 Stroke Models 4 Stroke Models

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DECALS

ENGINE COVER

3

1

2

74 65

EPC3545

Ref P/N Name of Part Qty1 5032867 *DECAL, "Johnson" A 22 5032808 *STRIPE, ENGINE COVER STBD A 13 5032809 *STRIPE, ENGINE COVER PORT A 14 5032805 *DECAL, "BOMBARDIER" F/R A 25 5034204 *DECAL, FUEL LIMITATION A 16 5032864 DECAL, 60HP - F/R 27 5032937 DECAL, 70HP - F/R 2

A Included with "ENGINE COVER Assy".

6 5

87

4

93

2

1

EPC3547

Ref P/N Name of Part Qty1 5032863 ENGINE COVER Assy A 12 5032866 *HANDLE, Tilt 13 5030037 *BOLT 44 5031148 *BRACKET, Engine cover 25 5031099 *HOOK, Engine cover fastener 26 5031098 *SCREW (6X20mm) 47 5030051 *NUT 48 5031147 *WASHER (6.5X15X1.5mm) 49 5034538 TOOL SET 1

AIMPORTANT: When ordering "ENGINE COVER Assy" also

order appropriate "HP" Decal.

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LOWER ENGINE COVER

13

1

7

6 12

1121

93

8

4

20

19

14

15

10

215

14

19

20

5

1817

222316

7

2625

24

EPC3148

Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5030926 SEAL, Upper cover 1 14 5030943 FASTENER 22 5030928 SEAL, Lower cover 1 15 5030944 PIN, Lever 23 5030946 COVER, Lower - Stbd 1 16 5030953 HOLDER, Control cable 14 5030948 PLUG, Lower cover 1 17 5031593 RETAINER, Control cable New 15 5030949 COVER, Lower - Port 1 18 5030408 SCREW (6X25mm) 26 5030951 PANEL, Front 1 19 5030458 WASHER (4.2X11X1.0mm) 27 5030402 BOLT (8X40mm) 2 20 5030573 PIN, Snap 28 5031824 SCREW (6X30mm) 6 21 5031120 CUSHION, Lower cover 19 5030473 WASHER 2 22 5031121 BOLT 110 5031906 PIN 3 23 5030000 BOLT 211 5030558 CUSHION 2 24 438793 FUEL CONNECTOR 112 5030528 CAP, Front panel 1 25 336165 *SCREW 113 5030927 GROMMET, Control cable 1 26 328703 *WASHER 1

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ENGINE CONTROL UNIT

ELECTRICAL HARNESS

13

12

214

3

67

5

8

9

14

15

16

19 18

17

20

EPC3548

Ref P/N Name of Part Qty1 5033257 SWITCH, Neutral 12 5030824 PLATE, Neutral switch 13 5032855 BRACKET, Neutral switch 14 5030989 BOLT 25 5030987 BOLT 16 5030827 SWITCH, Trim & tilt 17 5030135 CLAMP 18 5034362 RELAY, Trim & tilt 29 5030529 CAP 212 5035789 MODULE, Engine control - 60HP New 1

"B" Prefix models12 5035811 MODULE, Engine control - 70HP New 1

"B" Prefix models12 5035802 MODULE, Engine control - 60HP New 112 5035813 MODULE, Engine control - 70HP New 113 5032441 CUSHION, Engine control unit 114 5030583 CLAMP 115 5033264 RELAY, ECM Main 116 5033258 HOLDER, RELAY 117 5034516 SWITCH, Tilt limit 118 5034517 SCREW 119 5034518 CLAMP 120 5031118 TIE STRAP 1

11

18 20

5

43

12

8

179

10

13

1

2

7

19

21

EPC3549

Ref P/N Name of Part Qty1 5032451 CABLE, BATTERY/Starter motor 12 5030993 BOLT 13 5030807 CABLE, Battery positve to relay 14 5030808 PLATE, Trim & tilt relay 15 5030809 CABLE, Trim relay ground 17 5030987 BOLT 18 5030800 CAP, Connector 19 5030820 BRACKET, Connector 110 5034512 HARNESS Assy, Wiring 111 5032630 *FUSE (30Amp) 112 5034513 GROMMET 113 5030818 GROMMET, Cable 117 5030988 BOLT 118 5030347 TIE STRAP 119 5031119 SLEEVE 120 5034182 TUBE 121 5034515 BRACKET, Connector 1

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IGNITION COIL

SENSOR GROUP

EPC3151

Ref P/N Name of Part Qty1 5030988 BOLT 42 5030001 BOLT 23 5030795 RECTIFIER/REGULATOR 14 5035801 HOLDER, Electric parts New 15 5030428 WASHER (6.5X22X1.6mm) 46 5030559 CUSHION 47 5030797 COVER, Electric parts holder 18 5030798 COIL, Ignition 19 5030801 *LEAD, High tension #1 110 5030804 *LEAD, High tension #4 111 5030799 COIL, IGNITION 112 5030802 *LEAD, High tension #2 113 5030803 *LEAD, High tension #3 114 5030590 CLAMP 115 5030000 BOLT 416 5031089 PROTECTOR, Ignition coil 1

2

4

3

8

11 14

15

15

1213

9

10

16

15 6

7

EPC3550

Ref P/N Name of Part Qty1 5030687 SENSOR, IAT 12 5030749 FILTER, Fuel 13 5030757 SENSOR, MAP 14 5030810 PROTECTOR, Pressure hose 15 5030826 SWITCH, Oil pressure 16 5030467 GASKET 17 HOSE (150mm) 1

Cut length from (601mm) roll P/N 50312758 5030576 CLIP 29 5031279 CLIP 110 5030989 BOLT 111 5030585 CLAMP 112 5031012 SCREW 113 5033507 SENSOR, Cylinder temp 114 5031009 SCREW 115 5031474 SENDER, Trim 116 5031117 BOLT (6X16mm) 217 5030409 SCREW (6X10mm) 118 5030135 CLAMP 219 5031118 TIE STRAP 120 5034087 SENSOR, Temp 121 5031173 O RING 122 5030135 CLAMP 123 5030987 BOLT 1

193

16 15 10

2223

2021

1817

13

61

9

8

8

7

4

2

5

1112

14

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STARTER MOTOR

FLYWHEEL

4

7

8

14

9

1011

12

13

16

17

618

21

155

3

EPC3153

Ref P/N Name of Part Qty1 5030516 PIN (9X16mm) 22 5030001 BOLT 23 5030995 BOLT 24 5030994 BOLT 25 5030999 BOLT 26 5032433 STARTER MOTOR 17 5032607 *PINION STOP KIT 18 5032608 *PINION Assy 19 5032609 *WASHER KIT 110 5031086 *BRUSH Assy 111 5034167 *SPRING 212 5031088 *HOLDER, Brush 113 5032784 *BOLT, Housing 214 5032785 *ARMATURE 115 5032448 BRACKET, Starter motor 116 5030785 BAND, Starter motor 117 5030786 DAMPER, Lower 118 5030783 RELAY, Starter motor 1

5

7

11

2

6

1

4

3

1410

99A 12

13

8EPC3154

Ref P/N Name of Part Qty1 5032449 FLYWHEEL 12 5032684 COIL, Battery charging 13 5034149 COIL, Ignition timing-camshaft 14 5030791 SPACER, Sensor 15 5030584 CLAMP 26 5030135 CLAMP (80mm) 27 5030988 BOLT 28 5031007 SCREW 29 5032447 SENSOR Assy, Crank position 1

9A 5032854 *O RING 110 5030000 BOLT 111 5031005 SCREW 312 5032818 BOLT (16X40mm) 113 5030440 WASHER (16.5X36X4.5mm) 114 5031024 KEY 1

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INTAKE MANIFOLD

AIR SILENCER

1

2

3

4

10

1214

15

16

25

24

23

56

7

8

22

21

20

19

18

9

18

18

18

13

18

1817

25

11

EPC3155

Ref P/N Name of Part Qty1 5032896 MANIFOLD, Inlet 12 5032897 GASKET, Inlet manifold 23 5030681 SCREW 14 5030682 VALVE, IAC 15 5032899 SEAT 16 5032900 FLANGE, IAC 17 5032901 HOLDER, IAC 18 5030750 SILENCER, IAC Valve 19 5030751 CLAMP, Silencer 110 5030509 PIN, Dowel 211 5030121 CUSHION 212 HOSE, Tee to separator (200mm) 1

Cut length from (600mm) roll P/N 503012213 HOSE, Holder to tee (200mm) 1

Cut length from (600mm) roll P/N 503012214 HOSE, Separator to oil pan (470mm) 1

Cut length from (600mm) roll P/N 503012215 HOSE, Silencer to valve (440mm) 1

Cut length from (600mm) roll P/N 503288616 HOSE, ISC To silencer (620mm) 1

Cut length from (2000mm) roll P/N 503288517 5032887 UNION, Tee 118 5030577 CLIP 619 5030979 BOLT, Stud 220 5030980 BOLT, Stud 121 5030988 BOLT 222 5030989 BOLT 223 5030998 BOLT 724 5031069 BOLT 125 5031021 NUT 3

1

2

4

5

1112

13

14

15

36 7

8

910 8

EPC3156

Ref P/N Name of Part Qty1 5031070 ARRESTER, Flame 12 5030688 SILENCER 13 5032216 COVER, Silencer 14 5031152 HOLDER, Flame arrester 15 5031153 SEAL, Silencer 16 5031071 BAND, Silencer cover 17 5030387 BOLT (8X105mm) 28 5030472 WASHER 29 5030556 CUSHION 110 5030990 BOLT 111 5032902 BRACKET, Silencer 112 5032873 BOLT (8X125mm) 213 5030056 WASHER (6.5X18X1.6mm) 214 5032879 WASHER (8.5X20X2.0mm) 215 5030990 BOLT 2

Page 14: Johson sea motor 70 h.p. 4 stroke

12

THROTTLE BODY

FUEL INJECTOR

21

5

6

1191215

14

13

8

1316

3

10

4

717

18

EPC3157

Ref P/N Name of Part Qty1 5032898 GASKET, Throttle body 12 5032446 BODY, Throttle 13 5030686 ROD, Throttle 14 5030758 LEVER, Interlink throttle 15 5030759 ROD, Throttle 16 5030760 CONNECTOR 17 5030761 LEVER, Throttle 18 5030762 PIVOT, Throttle lever 19 5032289 PIN, Remote control connector 110 5030403 BOLT, PIVOT 111 5030416 NUT 112 5030428 WASHER (6.5X22X1.6mm) 113 5030432 WASHER (8.5X23X1.2mm) 214 5030475 SPACER 115 5031079 BOLT 116 5030997 BOLT 117 5030575 CLIP 218 5031080 WASHER (7X12X1.0mm) 2

217

12131821

1022

1

1119

14

252

3

23

1124

11

5

2021

178

216

2115

21

9

21

1621

26

EPC3158

Ref P/N Name of Part Qty1 5030706 FILTER, High pressure fuel 12 5032693 INJECTOR, Fuel 43 5032694 *GROMMET KIT 45 5030710 PIPE 16 5031754 UNION, 3 Way 17 PROTECTOR, Fuel hose 1

Cut length from (450mm) roll P/N 50307548 PROTECTOR, Fuel hose (60mm) 1

Cut length from (450mm) roll P/N 50307549 PROTECTOR, Fuel hose (50mm) 1

Cut length from (450mm) roll P/N 503075410 5030056 WASHER (6.5X18X1.6mm) 211 5030466 GASKET (11.8X22X1.2mm) 312 5030471 WASHER 213 5030555 CUSHION 214 5031139 CUSHION 415 HOSE, Filter to 3 way union (60mm) 1

Cut length from (600mm) roll P/N 503056616 HOSE, 3 way to separator (100mm) 1

Cut length from (600mm) roll P/N 503056617 HOSE, 3 way union (110mm) 1

Cut length from (600mm) roll P/N 503056618 HOSE, Pump to filter (520mm) 1

Cut length from (600mm) roll P/N 503056619 5030567 BOLT, Union 120 5030569 UNION 121 5030579 CLIP 822 5030982 BOLT 223 5030995 BOLT 224 5031003 BOLT 125 5030583 CLAMP 126 5032891 CLAMP 1

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FUEL PUMP

FUEL VAPOR SEPARATOR

9

7121415

5

614

14

11

1817

1414

4

10 1

16

2

3

813

EPC3159

Ref P/N Name of Part Qty1 5030697 PUMP, Fuel 12 5030699 *DIAPHRAGM SET 13 5030701 *SCREW 64 5030698 ROD, Fuel pump 15 5035974 FILTER, Fuel New 1

5A 5035975 *CAP, Fuel filter (Not Shown) New 15B 5030578 *CLIP (Not Shown) New 16 5035976 BRACKET, Fuel filter New 17 PROTECTOR, Fuel hose (440mm) 1

Cut length from (440mm) roll P/N 50307208 PROTECTOR, Fuel hose (610mm) 1

Cut length from (610mm) roll P/N 50307539 5030815 CLAMP, Fuel hose 2

10 5030540 O RING 111 5032903 HOSE, Connector to filter 112 HOSE, Pump to separator (630mm) 1

Cut length from (2000mm) roll P/N 503056513 HOSE, Filter to pump (700mm) 1

Cut length from (2000mm) roll P/N 503056514 5030578 CLIP 615 5030988 BOLT 116 5030990 BOLT 217 5031077 CLAMP, Fuel hose 118 5030094 BOLT (10X7.5mm) 1

6

28 28

2828

27

16

2829 22 31

23

28

25

17

7

153

1412

15

1094

201

11 5

8

2030

21

13

2

26

28

24

18 1932 33EPC3160

Ref P/N Name of Part Qty1 5032905 SEPARATOR, Fuel vapor 12 5031105 *VALVE, Needle 13 5031107 *PLATE 14 5032617 *PUMP 15 5031114 *O RING 16 5031109 *SCREW (70mm) 37 5031110 *SCREW (15mm) 28 5031111 *SCREW, Drain 19 5031112 *FILTER, Fuel pump 110 5032906 *PLATE 111 5032219 *FLOAT 112 5032220 *PIN 113 5031650 *REGULATOR 114 5031106 *SCREW 115 5031652 *SCREW 216 5034175 PROTECTOR (80mm) 117 5034176 PROTECTOR (280mm) 118 PROTECTOR (450mm) 1

Cut length from (450mm) roll P/N 503223519 PROTECTOR (300mm) 1

Cut length from (450mm) roll P/N 503223520 5030472 WASHER 821 5030556 CUSHION 422 5031703 GROMMET 123 HOSE (90mm) 1

Cut length from (600mm) roll P/N 503127424 HOSE (140mm) 1

Cut length from (600mm) roll P/N 503127425 HOSE (330mm) 1

Cut length from (600mm) roll P/N 503127426 HOSE (810mm) 1

Cut length from (2000mm) roll P/N 503288427 5030127 TEE, 3 WAY 128 5031278 CLIP 729 5032890 CLAMP 130 5030990 BOLT 431 5032238 FILTER 132 5031811 JET, Evaporator hose reducer (1.0x5.5)Opt. 133 5031806 JET, Evaporator hose reducer (1.0x4.0)Opt. 1

Page 16: Johson sea motor 70 h.p. 4 stroke

14

CRANKSHAFT

CAMSHAFT

10

1412

34

5

6

9

1

7

2

8

1311 EPC3161

Ref P/N Name of Part Qty1 5030643 PISTON 42 5030644 RING SET, Piston 43 5030645 PIN, Piston wrist 44 5030646 CONNECTING ROD Assy 45 5030425 *NUT 86 5030642 BEARING, Connecting rod 47 5030647 CRANKSHAFT 18 5030649 BEARING SET, Main (GREEN) 58 5030650 BEARING SET, Main (BLACK) 58 5030651 BEARING SET, Main (No color) 58 5030652 BEARING SET, Main (YELLOW) 58 5030653 BEARING SET, Main (BLUE) 59 5030648 BEARING SET, Thrust 110 5030550 SEAL, Oil 211 5030967 PISTON, Oversize 0.25mm Opt. 412 5030969 *RING SET, Piston - Oversize 0.25mm Opt. 413 5030968 PISTON SET, Oversize 0.50mm Opt. 414 5030970 *RING SET, Piston - Oversize 0.50mm Opt. 4

EPC3551

Ref P/N Name of Part Qty1 5032212 CAMSHAFT 70HP 11 5034069 CAMSHAFT 60HP 12 5030658 PLATE, Camshaft thrust 13 5030549 SEAL, Oil 14 5030989 BOLT 25 5032213 ARM, Rocker 86 5030664 SCREW, Valve adjusting 87 5030424 NUT 88 5030665 SHAFT, Intake rocker arm 19 5030666 SHAFT, Exhaust rocker arm 110 5030667 SPRING, Rocket arm 811 5031008 SCREW 1012 5030669 VALVE, Intake 413 5030670 VALVE, Exhaust 414 5030671 SPRING, Valve 815 5033505 RETAINER, Cotter valve set 816 5030672 *COTTER, Valve 1617 5030673 SEAT, Valve spring 818 5030552 SEAL, Oil 8

1718 14

15

12171814

15 16

19

316

8

24

1076

1067

5

5

16 11

13

16

Page 17: Johson sea motor 70 h.p. 4 stroke

15

60, 7

0 4

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E

CYLINDER & CRANKCASE

CYLINDER HEAD

21

7

11

6

3

4A

4B 4

12

16

1817

8

13

EPC3163

Ref P/N Name of Part Qty1 5032893 HOOK, Engine - Port 12 5030997 BOLT 13 5030626 HOOK, Engine - Stbd 14 5030995 BOLT 1

4A 5032894 HOLDER, Engine hook 14B 5030988 BOLT 16 5034534 BLOCK, Cylinder 17 5034535 *BOLT 108 5030521 *PLUG 111 5034545 *BOLT New 712 5031001 *BOLT 313 5031066 *PIN 316 5032852 GUIDE, Oil level gauge 117 5032782 O RING 118 5030988 BOLT 1

24

Gasket Set

23

3

4

14 13

21

688A7

17

9

15

1920

18

20

20

1

20

12

16

10

5

2

11

22

28 2726

2529

EPC3164

Ref P/N Name of Part Qty1 5035795 HEAD, Cylinder New 12 5030607 *GUIDE, Valve 83 5030606 PLUG, Oil venturi 14 5030609 BOLT, Cylinder head 105 5030611 GASKET, Cylinder head 16 5030389 STUD, Bolt 27 5034185 NUT 28 5030433 WASHER 2

8A 5031021 NUT 29 5031014 PIN, Dowel 2

10 5035794 COVER Assy, Cylinder head New 111 5030614 PLATE, Breather 112 5030615 GASKET, Cylinder head cover 113 5030633 CAP, Oil filler 114 5030541 O RING 115 PROTECTOR, Hose (620mm) 1

Cut length from roll P/N 503075616 PROTECTOR, Hose (450mm) 1

Cut length from (590mm) roll P/N 503291217 PROTECTOR, Hose (120mm) 1

Cut length from (590mm) roll P/N 503291218 HOSE, Breather (440mm) 1

Cut length from (600mm) roll P/N 503056119 HOSE, Breather 1

Cut length from (2000mm) roll P/N 503289220 5032822 CLIP 421 5030002 BOLT 622 5031004 SCREW 623 5030600 SPARK PLUG (BPR6ES) 424 5035797 GASKET SET New 125 5035796 COVER, PROTECTION ANODE New 326 5036049 O RING, PROTECTION COVER New 327 5035809 ANODE, PROTECTION New 328 5035793 SCREW, PROTECTION ANODE New 329 5030000 BOLT, PROTECTION COVER New 3

Page 18: Johson sea motor 70 h.p. 4 stroke

16

EXHAUST ADAPTER

EXHAUST HOUSING

6

14 15

11

17

16 18

12

10

9

13

3

2

5

4

6

8

6

14 15

11

17

16 18

12

10

9

13

3

2

5

4

6

8

EPC3165

Ref P/N Name of Part Qty1 5032910 PIPE, Water return hose 12 5032923 EXHAUST ADAPTER 13 5030882 GASKET, Engine holder 14 5030401 BOLT (10X80mm) 25 5030515 PIN (8.0X6.2X11.0mm) 26 5031013 PIN, Knock 27 5030539 O RING 18 5032925 STOP, Upper thrust 29 5030887 MOUNT, Upper thrust 210 5035806 MOUNT, Upper New 211 5032838 COVER, Upper mount - Stbd 112 5032839 COVER, Upper mount - Port 113 5031163 BOLT (12X117mm) 214 5035665 BOLT (8X40mm) New 215 5034399 BOLT (8X30mm) 216 5031221 NUT 218 5030438 WASHER (12.5X22X2.5mm) 4

52

1

14 138

7 4011

36

21

16

1915

18

2417

3738

39

EPC3166

Ref P/N Name of Part Qty1 5034529 HOUSING, DRIVE SHAFT 12 5035792 BOLT (10X45) New 83 5030407 SCREW (5X8) 15 5030511 PIN, KNOCK 26 5030821 LEAD (MOUNT BRKT TO HSG) 17 5030885 STOPPER 28 5035807 MOUNT, LOWER New 2

11 5030437 WASHER (12.2X40X3.0) 213 5030893 THRUST, LOWER MOUNT 114 5036050 BRACKET, LOWER MOUNT New 115 5035977 COVER, LOWER MOUNT New 216 5035978 CAP, LOWER MOUNT COVER New 217 5030902 PIN 418 5030397 BOLT (8X40) 819 5030412 SCREW (6X16) 220 5031221 NUT 221 5030407 SCREW (5X8) 124 5030594 SPRING 437 5035790 BOLT, LOWER MOUNT New 238 5030438 WASHER (12.5X22X2.5) New 239 5033593 WASHER (12.5X30X2.5) New 240 5031221 NUT New 2

Page 19: Johson sea motor 70 h.p. 4 stroke

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OIL PAN

OIL PUMP

1

2 6

75

4

14

10

9

133

11 12

8

EPC3167

Ref P/N Name of Part Qty1 5030635 GASKET, Oil pan 12 5030636 PAN, Oil 13 5032682 PLUG, Water 14 5030850 PIPE, Exhaust 15 5030929 TUBE, Water indicator 16 5030930 COVER, Water indicator tube 17 5031173 *O RING 18 5031212 BOLT (8X35mm) 69 5035791 BOLT (10X100mm) New 810 5030057 WASHER (10.5X19X2.0mm) 811 5030465 GASKET 112 5034465 PLUG New 113 5030536 O RING 114 5032908 GAUGE, Oil level 1

1

3

15

9

2

7

11

1210

8

5

4

14

13 6

EPC3168

Ref P/N Name of Part Qty1 5030711 PUMP Assy, Oil 12 5030712 VALVE, Oil relief 13 5030713 O RING 14 5030714 STOP, Oil pump 15 5030715 WASHER, Oil pump stop 16 5030717 STRAINER, Oil 17 5030392 BOLT (6X16mm) 28 5036000 GASKET New 19 5030469 GASKET 110 5030470 GASKET 111 5030537 O RING 112 5030985 BOLT 113 5030986 BOLT 214 5030992 BOLT 115 5031411 FILTER Assy, Oil 1

Page 20: Johson sea motor 70 h.p. 4 stroke

18

STERN BRACKET

SWIVEL BRACKET

10 1

17 16

2

7

3

814

11

12

1394

56

10A

20 22

21

19

EPC3169Ref P/N Name of Part Qty1 5034519 BRACKET, Clamp Stbd 12 5035803 BRACKET, Clamp - Port New 13 5034521 SHAFT, Clamp bracket 14 5030839 CAP, Transom bolt 45 5030907 ANODE 16 5030391 *BOLT (6X25mm) 27 5030386 BOLT (12X115mm) 48 5030409 SCREW (6X10m) 19 5030418 NUT 410 5032820 NUT 1

10A 5031846 WASHER (22.5X38X1.0mm) 111 5030436 WASHER (12.5X35X3.2mm) 412 5030438 WASHER (12.5X22X2.5mm) 413 5030462 LOCK WASHER 414 5030135 CLAMP 116 5030388 BOLT 217 5030057 WASHER 219 5034522 ANODE Opt. 120 5034523 CAM, Tilt switch 121 5034524 HOLDER 122 5033965 BOLT 1

1

2 3

4

5A5B

8

8

96

7

61391114

12

15

17

17

19

20

21

22

23

2526

24

1618

27

EPC3170

Ref P/N Name of Part Qty1 5030207 NIPPLE, Grease 52 5030821 LEAD, Ground - clamp to swivel 13 5030822 LEAD, Ground - swivel to housing 14 5034527 BRACKET, Swivel 1

5A 5032634 BUSHING 25B 5032635 WASHER 26 5030852 BUSHING, Steering 27 5035804 BRACKET, Steering New 18 5030407 SCREW (5X8mm) 39 5030456 WASHER (39.5X64X1.0mm) 211 5030477 SHIM 412 5030527 PLUG 213 5030548 SEAL, Oil 114 5030572 CIRCLIP 115 5032917 LEVER, Tilt lock 116 5030842 LEVER, Tilt lock - Port 117 5030843 BUSHING, Tilt stop rod 218 5030844 COVER, Tilt lock lever 119 5032918 SPRING, Tilt lock lever 120 5030846 LINK, Tilt lock lever 121 5030847 BRACKET, Tilt lock spring 122 5030429 WASHER (6.5X13X1.0) 123 5030409 SCREW (6X10) 124 5030417 NUT 125 5030512 PIN, COTTER 126 5030597 SPRING 127 5031736 ADJUSTER Assy, Steering friction Opt. 1

1

2 3

4

5A5B

8

8

96

7

61391114

12

15

17

17

19

20

21

22

23

2526

24

1618

27

Page 21: Johson sea motor 70 h.p. 4 stroke

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POWER TRIM/TILT HYDRAULIC

POWER TRIM/TILT ELECTRICAL

1

4

3

5

6

7

92

89

99

12

13

10

1415

6A

EPC3552

Ref P/N Name of Part Qty1 5032646 MANIFOLD Assy 12 5032647 JOINT, METAL 13 5034626 RESERVOIR TANK New 14 5032660 PLUG 15 5032641 O RING 1

6A 5030135 CLAMP 16 5032663 BOLT 47 5032650 SHAFT, Tilt cylinder lower 18 5032651 SHAFT, Tilt cylinder upper 19 5030859 BUSHING 410 5033503 BOLT (10X35mm) 212 5030571 CIRCLIP 213 5031279 CLIP 114 5034351 ANODE, Magnesium Opt. 114 5031705 ANODE, Protection 115 5030413 BOLT (6X14mm) 1

1

2

4

3

5

6

15 6

7

8

8

9

11

12

13

14

1617

10

18

8A

EPC3172

Ref P/N Name of Part Qty1 5034526 MOTOR Assy, Trim and tilt 12 5032637 *ARMATURE 13 5032915 *O RING 14 5032638 *BRUSH Assy 15 5032639 *BREAKER Assy 16 5031094 *SPRING 27 5032227 *HOLDER, Brush 1

8A 5030805 *SEAL,Oil 18 5031091 *SCREW 39 5032640 BOLT 410 5030866 JOINT, Drive 111 5030865 FILTER 112 5031096 O RING 113 5033311 PUMP Assy 114 5032643 VALVE, Manual 115 5034154 O RING New 416 5032644 BOLT 117 5032645 BOLT 118 5032922 BOLT 1

Page 22: Johson sea motor 70 h.p. 4 stroke

20

SHIFT LEVER

SHIFT ROD LINKAGE

6

4

8

91411 9

58

2

15

312

1313

1

1411

1010

7

EPC3173

Ref P/N Name of Part Qty1 5030764 SHAFT, Clutch 12 5030765 SPACER, Clutch shaft 13 5030766 ARM, Clutch shaft 14 5030767 ROD, Clutch 15 5030768 LINK, Clutch lever 16 5030769 BOOT, Clutch rod 17 5030770 LEVER, Clutch control 18 5032155 CONNECTOR, Clutch lever link 29 5030956 NUT, Remote control cable 210 5032289 PIN, Clutch lever 211 5031080 WASHER (7X12X1.0mm) 212 5030057 WASHER (10.5X19X2.0mm) 113 5030553 BUSHING 214 5030575 CLIP 215 5031022 NUT 1

11

18

5

222313

14

27

20

12

24

15

24

8

9

4

3

721

20

25

616 17

10

1

19

26

24

EPC3174

Ref P/N Name of Part QTY1 5030763 PLATE, Clutch 13 5030772 CONNECTOR, Clutch rod 14 5032597 ROD, Shift 15 5034633 HOUSING, Shift rod guide 16 5030775 COLLAR, Shift rod spring 17 5030776 GUIDE, Shift rod 18 5030777 MAGNET KIT 19 5030778 *MAGNET 110 5030779 CAM, Clutch 111 5030396 BOLT (6X20mm) 312 5034185 NUT 113 5031167 WASHER (9X19X1.0mm) 114 5030435 WASHER (9X30X1.6mm) 115 5030513 PIN (2.5X12mm) 116 5030088 PIN (2X12mm) 117 5030514 PIN (3.5X12mm) 118 5030517 PIN, Dowel 119 5030096 BALL 120 5030534 O RING 221 5030538 O RING 122 5030544 O RING 123 5030551 SEAL 124 5030086 PIN Assy, Cotter 125 5030596 SPRING 126 5030593 SPRING 127 5031023 CIRCLIP 1

Page 23: Johson sea motor 70 h.p. 4 stroke

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EXHAUST MANIFOLD

THERMOSTAT

16

15

5

9

12

43

13

14

6

811

10

11

12

7EPC3178

Ref P/N Name of Part Qty1 5031705 ANODE 11 5034351 ANODE, Magnesium Opt. 12 5030413 BOLT (6X14mm) 13 5034669 COVER, Protection New 14 5030623 GASKET, Protection cover 15 5035798 MANIFOLD, Exhaust New 16 5030442 *GASKET 17 5031170 *PLUG 98 5030522 *PLUG 19 5030694 GASKET, Exhaust manifold 110 HOSE (150mm) 1

Cut length from (600mm) roll P/N 503012211 5030577 CLIP 212 5030981 BOLT, Stud 413 5030000 BOLT 214 5031000 BOLT 215 5031002 BOLT 616 5031021 NUT 4

9

10

15

11712

16

13

86 5

17

2

131

14

3

4

14

14

14

EPC3179

Ref P/N Name of Part Qty1 5030616 TEE 12 5030617 HOSE, Water 13 5030618 HOSE, Water 14 5030619 HOSE, Water 15 5035799 COVER, Pressure valve New 16 5030736 GASKET, Pressure valve cover 17 5031762 THERMOSTAT (72.C) Opt. 17 5031758 THERMOSTAT (60.C) 18 5032471 VALVE, Water pressure 19 5035800 COVER, Thermostat New 110 5030745 GASKET, Thermostat cover 111 5030746 STOP, Thermostat upper 112 5030747 STOP, Thermostat lower 113 5030581 CLIP 214 5030582 CLIP 415 5030990 BOLT 216 5030991 BOLT 117 5030996 BOLT 2

Page 24: Johson sea motor 70 h.p. 4 stroke

22

FLYWHEEL COVER

TIMING BELT/PULLEY

84

7

566

1

3

2

9

EPC3180

Ref P/N Name of Part Qty1 5030634 HOUSING, Lower oil seal 12 5032851 COVER, Ring gear 13 5030639 CUSHION, Ring gear cover 14 5030410 SCREW (6X18mm) 15 5030543 O RING 16 5031067 SEAL, Oil 27 5030557 CUSHION 28 5030336 DECAL, Caution 19 5030550 SEAL, Oil New 1

EPC3553

Ref P/N Name of Part Qty1A 5005436 KIT, Pulley and guide 11 5032690 *PULLEY, Timing belt 12 5032691 *GUIDE, Timing belt 13 5030656 NUT, Pulley 14 5032445 PULLEY, Camshaft 15 5030439 WASHER (12.5X24X3.2mm) 16 5030463 WASHER 17 5030983 BOLT 18 5031015 PIN 19 5031024 KEY 110 5030660 BELT, Timing 111 5030661 TENSIONER, Timing belt 112 5032895 SPRING, Tensioner 113 5032849 BOLT (6X12mm) 114 5030586 CLAMP 115 5030994 BOLT 2

10

3

615

9

5

4

81312

11

2

1

7

141A

Page 25: Johson sea motor 70 h.p. 4 stroke

23

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GEARCASE

WATER PUMP

17

18

4

19

14

2

1 15

6 7

20 28

1714

27 8

1621

10

32A11

12

513930

Seal Kit

EPC3175Ref P/N Name of Part Qty

5035614 GEARCASE Assy, Complete (White) 11 5034536 GEARCASE Assy 12 5032541 *BEARING, Pinion 1

2A 5032882 *BEARING 13 5032929 TAB, Trim 14 5030906 UNION, Speedometer hose 15 5032930 ANODE, Gearcase 16 5032544 RUBBER, Exhaust seal 17 5032545 PLATE, Exhaust seal 18 5032546 HOUSING, Shift cam 19 5030338 BOLT (6X12mm) 110 5034400 BOLT, Trim tab (8X22mm) 111 5034788 BOLT (10X55mm) New 612 5030401 BOLT (10X80mm) 113 5030430 WASHER (6.5X15X1.0mm) 114 5030071 GASKET, Drain plug 215 5030511 PIN 216 5032549 PIN 217 5030094 PLUG, Drain (10X7.5mm) 218 5030564 HOSE (L:200mm) 119 5030568 NIPPLE 120 5031118 TIE STRAP 321 5030001 BOLT 327 5032685 WATER TUBE Opt. 128 5030974 FLUSH HOSE, Attachment Opt. 130 5034776 SEAL KIT, Gearcase Opt. New 1

17

18

4

19

14

2

1 15

6 7

20 28

1714

27 8

1621

10

32A11

12

513930

Seal Kit

7

612

18

19

25814

9 1722

26

24

272

31 3

4

29

28

1

30

30

Water Pump

Repair Kit

31

17A

EPC3176Ref P/N Name of Part Qty1 5030722 CASE, Water pump 12 5030723 IMPELLER, Water pump 13 5030724 PLATE, Impeller 14 5030725 GASKET, Impeller housing 16 5030726 TUBE, Water 17 5030727 BUSHING, Water tube - upper 18 5030728 BUSHING, Water tube - lower 19 5030729 BUSHING, Water pump housing 112 5031102 GROMMET, Water tube 114 5030735 SPACER, Water tube 1

17A 5034509 PLUG, Water tube 117 5030739 FILTER, Water 118 5030038 BOLT (6X16mm) 119 5030509 PIN 122 5030406 SCREW (5X12mm) 224 5030398 BOLT (8X25mm) 425 5030461 WASHER (15.8X26X1.0mm) 126 5030508 PIN 227 5030591 KEY 128 5032594 FILTER, Water - Port 129 5032595 FILTER, Water - Stbd 130 5034510 SCREW 231 5030971 KIT, Water pump repair Opt. 1

Page 26: Johson sea motor 70 h.p. 4 stroke

24

GEARS

1

25

13

87

20

17

21

33

32

3231

9 10

6 29

2626

2424

2327

2

30

15

14

28

161819

11

12

22

Page 27: Johson sea motor 70 h.p. 4 stroke

25

60, 7

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GEARS

EPC3177

Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5034537 SHAFT Assy, Drive 1 13 5032570 SHIM (T:1.1mm) AR2 5032553 COLLAR, Driveshaft 1 13 5032571 SHIM (T:1.2mm) AR6 5030532 BEARING 1 13 5032572 SHIM (T:1.3mm) AR7 5032933 PINION GEAR SET 1 13 5032573 SHIM (T:1.4mm) AR8 5032877 NUT 1 13 5032574 SHIM (T:1.5mm) AR9 5035810 SHIM SET, Driveshaft New 1 13 5032575 SHIM (T:1.6mm) AR10 5035979 *SHIM (T:0.50mm) New 1 14 5032576 SHIM (T:0.9mm) AR10 5035980 *SHIM (T:0.55mm) New 1 14 5032577 SHIM (T:1.0mm) AR10 5030485 *SHIM (T:0.80mm) 1 14 5032578 SHIM (T:1.2mm) AR10 5030486 *SHIM (T:1.00mm) 1 14 5032579 SHIM (T:1.3mm) AR10 5030488 *SHIM (T:0.60mm) 1 14 5032580 SHIM (T:1.4mm) AR10 5030489 *SHIM (T:0.65mm) 1 14 5032581 SHIM (T:1.6mm) AR10 5030490 *SHIM (T:0.70mm) 1 15 5032582 PROPELLER SHAFT 110 5030491 *SHIM (T:0.75mm) 1 16 5032583 SHIFTER, Clutch dog 110 5030492 *SHIM (T:0.85mm) 1 17 5032584 PIN 110 5030493 *SHIM (T:0.90mm) 1 18 5030518 PIN 110 5030494 *SHIM (T:0.95mm) 1 19 5032585 ROD, Push 110 5030495 *SHIM (T:1.05mm) 1 20 5030595 SPRING 110 5030496 *SHIM (T:1.10mm) 1 21 5034145 SPRING 110 5030497 *SHIM (T:1.15mm) 1 22 5032587 WASHER (25X32X3.0mm) 111 5032882 BEARING 1 23 5032862 HOUSING, Propeller shaft brg 112 5032567 SHIM (T:0.85mm) AR 24 5034143 *BEARING 212 5032559 SHIM (T:0.45mm) AR 25 5032589 *O RING 112 5032560 SHIM (T:0.50mm) AR 26 5032590 *OIL SEAL 212 5032561 SHIM (T:0.55mm) AR 27 5032591 *BEARING 112 5032562 SHIM (T:0.60mm) AR 28 5032592 *CIRCLIP 112 5032563 SHIM (T:0.65mm) AR 29 5031216 BOLT (8X30mm) 212 5032564 SHIM (T:0.70mm) AR 30 5030913 HOUSING 112 5032565 SHIM (T:0.75mm) AR 31 5030542 *O RING 112 5032566 SHIM (T:0.80mm) AR 32 5031067 *OIL SEAL 212 5032568 SHIM (T:0.90mm) AR 33 5030398 BOLT (8X25mm) 413 5032569 SHIM (T:1.0mm) AR

Page 28: Johson sea motor 70 h.p. 4 stroke

26

TILLER ARM KIT (ACCESSORY)

57

5

6

7

8

16

36

28

5554

51

56

55

55

9

59

1

38

63 64

6260

61

42

39

53 4140

3

15

18

19

20

35

34

27

25

24 23

22

21

37

43

44

45

37

48

48

49

46

50

4

32

31

30

29

1733

47

1413

58

5655

52

2

10

11

12

26

11A

66 65

67

Page 29: Johson sea motor 70 h.p. 4 stroke

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TILLER ARM KIT (ACCESSORY)

EPC3546

Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 5034650 TILLER UPGRADE KIT 1 29 5032871 *PLATE,LOCK 12 5030758 *LEVER 1 30 5032462 *PLATE,BALL GUIDE 13 5032913 *CABLE,SHIFT 1 31 5032463 *BALL 14 5030832 *TUBE 1 32 5032464 *E-RING 15 5032794 *BRACKET,TILLER 1 33 5031787 *COVER,TRIM SWITCH 16 5032853 *LEVER,CLUTCH 1 34 5032935 *CABLE,THROTTLE 17 5031477 *CABLE,HANDLE 1 35 5031606 *GROMMET 18 5034302 *SWITCH,IGNITION 1 36 5032936 *GROMMET,WIRE 1

9A 5034453 *CAP 1 37 5031791 *E-RING 29 5034304 **KEY (931) 1 38 5032289 *PIN,CONNECTOR 19 5034305 **KEY (932) 1 39 5031765 *BRKT,FRONT PANEL 19 5034306 **KEY (933) 1 40 5031792 *HOLDER, REMOTE CABLE 19 5034307 **KEY (934) 1 41 5031793 *STOP, REMOTE CABLE 19 5034308 **KEY (935) 1 42 5032155 *CONN,THROTTLE LIMT 29 5034309 **KEY (936) 1 43 5030049 *SCREW (6X23mm) 19 5034310 **KEY (937) 1 44 5031794 *WASHER 19 5034311 **KEY (938) 1 45 5031795 *SPRING 19 5034312 **KEY (939) 1 46 5031796 *BOLT 19 5034313 **KEY (940) 1 47 5031797 *SCREW 69 5034314 **KEY (941) 1 48 5031798 *SCREW 49 5034315 **KEY (942) 1 49 5031799 *SCREW 2

10 5031481 *SWITCH ASSY 1 50 5031800 *SCREW 111 5030223 **PLATE,LOCK 1 51 5031609 *BOLT 112 5030224 **NUT 1 52 5035792 *BOLT, (10X45mm) 213 5031777 *SWITCH,TRIM 1 53 5030414 *SCREW, (6X30mm) 214 5031778 *CAP,TRIM SWITCH 1 54 5030054 *NUT 115 5031484 *HORN ,WARNING 1 55 5031610 *WASHER 516 5032814 *HOUSING,TILLER 1 56 5031612 *BUSHING 317 5031779 *COVER,LOWER 1 57 5031613 *SPRING 118 5030315 *GRIP COMP, HANDLE 1 58 5031801 *SCREW 219 5031780 *SHAFT,THROTTLE 1 59 5031802 *CLAMP 120 5031576 *STOP HANDLE,SHAFT 1 60 5031736 *STEERING FRICTION KIT 121 5031577 *BUSHING 1 61 5031080 *WASHER,CONNECTOR 222 5031578 *PIN 1 62 5030575 *CLIP 223 5031781 *HOLDER, SHAFT 1 63 5033995 *DECAL 124 5031782 *ADJUSTER,HANDLE 1 64 5030316 *DECAL,HANDLE GRIP 125 5032466 *ARM,THROTTLE 1 65 514688 *CONNECTOR, 6 Pin 126 5032842 *GEAR AY,SHIFT 1 66 514690 *PLUG, Seal 627 5031785 *BUSHING,GEAR-SHIFT 1 67 586841 *ADAPTER CABLE Assy 128 5031786 *BUSHING,SHIFT LEVER 1

Page 30: Johson sea motor 70 h.p. 4 stroke

28

STEERING CONNECTOR

DUAL CABLE STEERING KIT - PARALLEL ENTRY (ACCESSORY)

WATER PRESSURE HOSE KIT (ACCESSORY)

1

4

6

365

5

66

2

EPC3182

Ref P/N Name of Part Qty1 5030840 SEAL, Steering cable 12 5032844 DRAG LINK Assy 13 5032845 *SPACER 14 5032247 *BOLT, Drag link 15 5032175 *NUT 26 5032176 *WASHER 4

1EPC3880

Ref P/N Name of Part Qty1 5005819 CABLE MOUNTING BRACKET KIT 12 N/A *CABLE MOUNTING BRACKET 13 N/A *CABLE SUPPORT TUBE 14 N/A *CABLE CONNECTOR 15 N/A *WASHER, Flat 26 N/A *LOCKNUT 27 N/A *SCREW, Mounting bracket 48 N/A *WASHER, Support tube 29 N/A *NUT, Support tube 210 N/A *SEAL, Steering cable 111 N/A *BUSHING, Support tube 1

1

2

52

32

2 4

EPC3855

Ref P/N Name of Part Qty1 5033833 WATER PRESSURE HOSE KIT 12 5030577 *CLAMP 43 5032158 *TEE FITTING 14 *HOSE (L:110mm) 1

Cut to length from P/N 50301225 *HOSE (L:30mm) 1

Cut to length from P/N 5030122

Page 31: Johson sea motor 70 h.p. 4 stroke

29

60, 7

0 4

STR

OK

E

PROPELLERS & HARDWARE (ACCESSORY)

70HP 1998-2001 Thrust washer 5030924

60 & 70HP 2002-Current Thrust washer 5032551

Propeller Hardware Kit 5032934 *Nut 5030422 *Cotter Pin 5030087 *Spacer washer 5030441 *Spacer 5030925

Prop Hardware

60 & 70HP 1998-Current

PropellerHub

Thrust Washer

AluminumPropellerSpacer

ConvergingRing

Cotter Pin

Nut

PropellerHubSleeve

Blades Design Prop SizeRight Hand Propeller

Propeller HubConverging

RingPropeller

Hub Sleeve

13 7/8 x 9 17720113 7/8 x 11 17720213 7/8 x 13 177203

14 x 9 17714714 X 11 17714814 X 13 177149

13 3/4 X 15 17715114 X 17 17713114 X 19 17713914 X 21 177140

12 3/4 X 23 390895

313926

HYDRUS

Std.

3 384977 332393

EPC3858

Page 32: Johson sea motor 70 h.p. 4 stroke

2005 Parts Catalog

*5006040*