© 2004 BRP US Inc. All rights reserved.TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.

2005

90, 115 HP (1950cc)4 Stroke Models

Parts Catalog

J115PL4SORBJ115L4SORJ115PX4SORBJ115X4SOR

J90PL4SORBJ90PL4SORJ90PX4SORBJ90PX4SOR

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ABOUT THIS CATALOG

Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, tofeatures, specifications, and model availability. The right is also reserved to change any specification orpart, at any time, without incurring any obligation to update older models. The information in this catalogis based on the latest specifications available at the time of publication.

Illustrations used in this catalog may not depict actual models or equipment, but are intended as repre-sentative views for reference only. Certain features, equipment or accessories shown in this catalogmight not be found on or included with all models in all marketing areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Man-ual for exact service and maintenance information. Use exact engine model number, including any suffixletter, when indentifying parts in this catalog.

The continuing accuracy of this catalog cannot be guaranteed.

PARTS LIST REFERENCE

WARNINGWhen replacement parts are required, use Evinrude/Johnson Genuine Parts orparts with equivalent characteristics, including type, strength, and material.Using substandard parts could result in injury or product malfunction.

For the latest service part number information visit

www.dealerport.com EPC (Electronic Parts Catalogs) on the DealerPort™ website.

1 584348 BATTERY CABLE, 10ft. (3.M) (DR Models Only) 1

2 351839 SCREW, Starter to C/C New 23 586774 STARTER SOLENOID Assy 1

(Solenoid Assy. included on DR, DE & DP models)4 N/A *DRIVE KIT NS 15 586103 **GROMMET, Starter solenoid mount Opt. 26 341512 BOLT, Double ended-Harness ground A 1

A Only used on WR, WPR Models

Following Example for Reference Only d

e

f

g

c

a

b

c

a

cdefg

Additional part information.

"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually."*" Indicates parts are included in the preceding assembly.

EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) - P/N 586101 includes (Ref # 5) - "GROMMET".

b

"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.

"Opt." Indicates part is an OPTIONAL or ACCESSORY part.

"New" Indicates part and/or part number has been added or changed from previous model year."NS" Indicates part is Not Shown in illustration.

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TABLE OF CONTENTSLITERATURE .............................................................................................................................. 2PAINT .......................................................................................................................................... 2MODEL FEATURES .................................................................................................................... 3PARTS SHIPPED WITH ENGINE “IN BOX” ............................................................................... 3PROFILE DRAWING ................................................................................................................... 42005 LITERATURE - ALL MODELS ........................................................................................... 5DECALS ...................................................................................................................................... 6ENGINE COVER ......................................................................................................................... 6LOWER ENGINE COVER........................................................................................................... 7CYLINDER HEAD ....................................................................................................................... 7CYLINDER & CRANKCASE ........................................................................................................ 8CRANKSHAFT & PISTONS ........................................................................................................ 9TIMING CHAIN ............................................................................................................................ 9CAMSHAFT ............................................................................................................................... 10INTAKE MANIFOLD .................................................................................................................. 11AIR SILENCER.......................................................................................................................... 11FLYWHEEL COVER ................................................................................................................. 12FLYWHEEL ............................................................................................................................... 12RECTIFIER................................................................................................................................ 13IGNITION COIL ......................................................................................................................... 13ENGINE ELECTRICAL HARNESS ........................................................................................... 14ENGINE CONTROL MODULE & POWER TRIM SWITCH ....................................................... 14FUEL VAPOR SEPARATOR ..................................................................................................... 15FUEL PUMP .............................................................................................................................. 15FUEL INJECTOR ...................................................................................................................... 16THROTTLE BODY .................................................................................................................... 16SENSOR GROUP ..................................................................................................................... 17OIL PUMP ................................................................................................................................. 17EXHAUST ADAPTER ................................................................................................................ 18EXHAUST HOUSING ................................................................................................................ 18OIL PAN .................................................................................................................................... 19STERN BRACKET .................................................................................................................... 19SWIVEL BRACKET ................................................................................................................... 20GEARCASE ............................................................................................................................... 21GEARS ...................................................................................................................................... 22WATER PUMP .......................................................................................................................... 23THERMOSTAT .......................................................................................................................... 24SHIFT ROD ............................................................................................................................... 24SHIFT LINKAGE ........................................................................................................................ 25STARTER MOTOR ................................................................................................................... 25TRIM CYLINDER....................................................................................................................... 26TRIM MOTOR ........................................................................................................................... 27STEERING & CONTROL COMPONENTS ............................................................................... 27GASKET SET (ACCESSORY) .................................................................................................. 28WATER PRESSURE HOSE KIT (ACCESSORY) ..................................................................... 28DUAL ENGINE TIE BAR CONNECTOR (ACCESSORY) ......................................................... 29DUAL ENGINE TIE BAR (ACCESSORY) ................................................................................. 29DUAL CABLE STEERING KIT - PARALLEL ENTRY (ACCESSORY)..................................... 29TILLER UPGRADE KIT (ACCESSORY) .............................................................................. 30-31TILLER HANDLE ASSEMBLY (ACCESSORY) ................................................................... 32-33PROPELLERS & HARDWARE ...................................................................................................34

2

LITERATURE

PAINT

COLOR NAME SPRAY CAN PPG # 1

1. ONE COAT FINISH FOR MIDSECTION & GEARCASE

PPG # 2

2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS

PRIMER 777172 DP40401 –BLACK 3

3. USED ON ENGINE CRANKCASE ASSEMBLY.

777179 9696 –WHITE 777171 90538 –

CLEARCOAT 772414 – –

5005998 SERVICE MANUAL – ENGLISH5005999 SERVICE MANUAL – FRENCH5035765 OPERATOR’S GUIDE – ENGLISH5035766 OPERATOR’S GUIDE – FRENCH5005924 SPECIAL TOOLS CATALOG

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MODEL FEATURES

PARTS SHIPPED WITH ENGINE “IN BOX”

Cylinder ConfigurationFuel

Induction

Model Number Shaft Length Color Steering Starting

J90PL4SOR 20 in. White Remote ElectricBJ90PL4SOR 20 in. White Remote ElectricJ90PX4SOR 25 in. White Remote Electric

BJ90PX4SOR 25 in. White Remote ElectricJ115PL4SOR 20 in. White Remote Electric

BJ115PL4SOR 20 in. White Remote ElectricJ115PX4SOR 25 in. White Remote Electric

BJ115PX4SOR 25 in. White Remote Electric

Model Specific

All Models

Charging

4 Cylinder Injection 40 Amp

P/N Name of Part Qty Application5035765 Owners Manual 1 All Models5033854 Propeller Hardware Kit 1 All Models5033567 Thrust Washer, Propeller 1 All Models5033856 Spacer, prop bushing stop 1 All Models5033829 Battery cable 1 All Models5032181 Clamp, battery cable 1 All Models5030347 Clamp, harness connector 1 All Models5033870 Steering link 1 All Models5030840 Seal, steering cable 1 All Models5030832 Tube 1 All Models5030386 Bolts, transom 4 All Models5030418 Nuts, transom bolt 4 All Models5030839 Cap, transom bolt 4 All Models5030436 Washer, transom bolt 4 All Models5030438 Washer, transom bolt 4 All Models5030462 Washer, transom lock 4 All Models5035627 Tool kit 1 All Models5035965 Cable grommet 1 All Models5035626 Band, cable grommet 1 All Models5033582 Cable stopper 1 All Models5034131 Bolt, cable stopper 1 All Models5034142 Washer, cable stopper 1 All Models5030575 Clip 2 All Models5031080 Washer 2 All Models

4

PROFILE DRAWING

FORWARD

575mm (22 3/4 in.)L: 998 (39 3/8 in.)UL:1116 (44 in.)

132mm (5 1/4 in.)

568 (22 3/8 in.)

629m

m (

24 7

/8 in

.)L:

539

mm

(21

1/4

in.)

UL:

666

mm

(26

1/4

in.)

L: 1

556m

m (

61 3

/8 in

.)U

L: 1

683m

m (

66 3

/8 in

.)

69°14°

370m

m (

14 5

/8 in

.)

757m

m (

29 7

/8 in

.)

811m

m (

32 in

.)

75mm (3 in.)

346mm (13 5/8 in.)346mm (13 5/8 in.)

(9 1/2 in.) (9 1/2 in.)240mm 240mm

30° 30°

ALL MEASURMENTS BASED ON: TRANSOM ANGLE 14°TRANSOM THICKNESS 3 in. (76.2mm) MAXIMUM

GRAPHICAL REPRESENTATION ONLY:TOTAL RANGE 75° POWER TRIM & TILT:

ALL DIMENSIONS ± 1/4 in. (6.35mm)

S = 15 in. (381mm) ModelL = 20 in. (508mm) Model

UL = 25 in. (635mm) Model

All Evinrude® / Johnson® outboards are designed to function within the minimum clearances outlinedin ABYC transom and motor well Standard S-12-83.

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2005 LITERATURE - ALL MODELS

Description P/N

2005 Part Catalog Set - Paper 50060442005 Part Catalog Microfiche Set 5006045Illustrated Parts & Accessory Catalog 50060462005 Genuine Parts Accessory Parts Dealer Catalog 7788802004 Part Catalog CD (PDF Set) 50060722005 Part Catalog CD (PDF Set) 50060752005 English Service Manual Set - 2 Stroke 50059802005 French Service Manual Set - 2 Stroke 50059812005 English Service Manual Set - 2 Stroke D.I. & E-TEC 50059822005 French Service Manual Set - 2 Stroke D.I. & E-TEC 50059832005 English Service Manual Set - 4 Stroke 50059842005 French Service Manual Set - 4 Stroke 5005985

Description P/N2004 Special Tools Catalog 50059241913-2005 Model Number Reference Guide 50061452005 Warranty Procedures & Flat Rate Guide - English 50062172005 Warranty Procedures & Flat Rate Guide - French 5006218Predelivery & Installation Guide - All Models - English 5006079Predelivery & Installation Guide - All Models - French 5006121

Literature Sets

Shop Catalogs

DescriptionEnglish

Operator's Guide

French Operator's

GuidePart Catalog

English Service Manual

French Service Manual

DescriptionEnglish

Operator's Guide

French Operator's

Guide

Part Catalog

English Service Manual

French Service Manual

3.5 HP 215587 215588 5006019 5005962 5005963 4/5/6 HP 5035751 5035752 5006036 5005988 50059896 & 8 HP 215589 215590 5006020 5005962 5005963 9.9/15 HP Rope 5035753 5035754 5006037 5005990 50059919.9/15 HP 215597 215598 5006021 5005964 5005965 9.9/15 HP Remote 5035755 5035756 5006037 5005990 500599115 HP Commercial 215597 215598 5006021 5005964 5005965 25 HP Rope & Tiller Electric 5035769 5035770 5006038 5005992 500599325/30 HP Rope 215593 215594 5006022 5005964 5005965 25 HP Remote 5035771 5035772 5006038 5005992 500599325/30 HP Tiller Electric 215593 215594 5006023 5005964 5005965 30 HP Rope & Tiller Electric 5035757 5035758 5006038 5005992 500599325/30 HP Remote 215595 215596 5006024 5005964 5005965 30 HP Remote 5035759 5035760 5006038 5005992 500599325 HP Commercial 215593 215594 5006022 5005964 5005965 40/50 HP 5035761 5035762 5006039 5005994 500599540 HP Rope 215599 215600 5006025 5005966 5005967 60/70 HP 5035763 5035764 5006040 5005996 500599750 HP Remote 215601 215602 5006025 5005966 5005967 90/115 HP 5035765 5035766 5006041 5005998 500599940 HP E-TEC Rope 215638 215640 5006027 5005968 5005969 140 HP 5035765 5035766 5006042 5005998 500599940-50 HP ETEC Remote 215639 215641 5006027 5005968 5005969 200/225 HP 5035767 5035768 5006043 5006000 500600160 HP E-TEC Commercial 215568 215659 5006027 5005968 500596975/90 HP E-TEC 215642 215643 5006028 5005970 500597155 HP Commercial 20 in. 215603 215604 5006029 5005972 500597355 HP Commercial 22.5 in. 215603 215604 5006029 5005972 5005973115 HP Commercial 215605 215606 5006030 5005974 500597590 - 115 HP Carbureted 215605 215606 5006030 5005974 5005975135 - 175 HP Carbureted 215605 215606 5006031 5005974 5005975100 - 115 HP D.I. 215610 215611 5006032 5005976 5005977135 - 175 HP D.I. 215610 215611 5006033 5005976 5005977200 - 250 HP D.I. 215610 215611 5006035 5005978 5005979200 - 250 HP E-TEC 215645 215647 5006061 5006059 5006060

2 Stroke Models 4 Stroke Models

6

DECALS

ENGINE COVER

5

43

2

1

67

EPC3500

Ref P/N Name of Part Qty1 5033237 DECAL, Stripe, Stbd A 12 5033236 DECAL, Stripe, Port A 13 5033242 DECAL, "BOMBARDIER" A 24 5032867 DECAL, "Johnson" - Port, Stbd A 25 5033239 DECAL, "90HP" 16 5033240 DECAL, "115HP" 17 5034204 DECAL, FUEL 1

A Included with "ENGINE COVER Assy".

2

4

5

6

7

8

9

11

12

13

14

15

181716

3

10

1

3

15

15

4

19

EPC3464

Ref P/N Name of Part Qty1 5035966 ENGINE COVER Assy New A 12 5033862 *BRACKET 13 5033866 *BRACKET, FASTENER 24 5030519 *RIVET New 45 5033603 *RIVET 36 5033574 *HANDLE, TILT UP 17 5033859 *LOUVER 18 5033860 *SEAL 19 5033861 *FASTENER 110 5033867 *FASTENER, REAR STBD 111 5033868 *FASTENER, REAR PORT 112 5030560 *CUSHION 213 5033620 *CUSHION 214 5033606 *CAP 315 5030988 *BOLT 316 5030989 *BOLT 417 5030990 *BOLT 118 5031012 *SCREW 319 5034538 TOOL SET New 1

AIMPORTANT: When ordering "ENGINE COVER Assy" also

order appropriate "HP" Decal.

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LOWER ENGINE COVER

CYLINDER HEAD

16

27

2625

2423

22

21

28

31

29

30

2

4

5

6

7

8

9

11

12

13

14

15

20

1918

17

3

10

1

22 23

24

2423

25

223332

35

3734

EPC3465Ref P/N Name of Part Qty1 5033857 SEAL, SIDE COVER - UPPER 12 5034642 SEAL, SIDE COVER - LOWER 13 5033578 COVER, SIDE STBD 14 5032128 PLUG, SIDE COVER 15 5033579 COVER, SIDE PORT 16 5033869 HOLDER, SIDE COVER 17 5036047 PANEL, FRONT New 18 5030402 BOLT (8X40mm) 29 5033589 SCREW (6X35mm) 710 5033590 SCREW (6X55mm) 211 5030473 WASHER 212 5030558 CUSHION 213 5033619 CUSHION 214 5031906 PIN 215 5031279 CLIP 116 5033575 LEVER, HOOK RR STBD 117 5033576 LEVER, HOOK RR PORT 118 5033863 HOOK, ENGINE COVER RR STBD 119 5033864 HOOK, ENGINE COVER RR PORT 120 5033865 HOOK, ENGINE COVER FRONT 121 5033577 LEVER, HOOK FRONT 122 5031821 BOLT (6X12mm) 323 5031833 WASHER (13.2X25X1.0mm) 324 5031858 WASHER, WAVE 325 5033518 BUSHING, REAR 226 5036048 BUSHING, FRONT New 127 5035965 GROMMET, CONTROL CABLE New 128 5033581 HOLDER, CONTROL CABLE 129 5033582 STOP, CONTROL CABLE 130 5030347 STRAP 131 5030989 BOLT 232 5034131 BOLT 133 5034142 WASHER (6.5X20X2.0mm) 134 5032150 FUEL CONNECTOR 135 5032817 BOLT (6X15) 137 5030430 WASHER 1

1617

18

19

20

12

11

9

10

342

1

5

7

21

14

13

1715

6

8

22

EPC3467

Ref P/N Name of Part Qty1 5035936 HEAD, CYLINDER New 12 5033636 *GUIDE, VALVE 163 5033638 *BOLT, CAM SHAFT HOUSING 214 5030515 *PIN 185 5033639 BOLT, CYLINDER HEAD New 106 5034645 GASKET, CYLINDER HEAD 17 5033638 BOLT New 88 5031014 PIN 29 5033640 COVER, CYLINDER HEAD 110 5033641 PLATE, BREATHER 111 5033642 GASKET, SPARK PLUG HOLE 412 5033643 GASKET, CYLINDER HEAD COVER 113 5030633 CAP, OIL FILLER 114 PROTECTOR, BREATHER HOSE 1

Cut to length from P/N 503291215 5030541 O RING 116 HOSE, BREATHER 1

Cut to length from P/N 503106417 5032822 CLIP 218 5030985 BOLT 1119 5034124 BOLT 420 5034132 SCREW New 721 5033634 SPARK PLUG (BKR6E) 422 5034541 BOLT 8

8

CYLINDER & CRANKCASE

13

65

2

1

6

5

10

9

87

11

4

3

12

EPC3466

Ref P/N Name of Part Qty1 5033646 HOOK, ENGINE 12 5034129 BOLT 23 5034542 BLOCK, CYLINDER 14 5033637 *BOLT, CRANKCASE 105 5033645 *GASKET, OIL GALLERY PLUG 36 5033604 *PLUG, OIL GALLERY 37 5034146 *COVER, C/C WTR JKT 18 5033648 *O RING, C/C WTR JKT COVER 19 5031066 *PIN 510 5030000 *BOLT 811 5034545 *BOLT 1012 5034544 PLUG 113 5030521 PLUG 1

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CRANKSHAFT & PISTONS

TIMING CHAIN

EPC3468

Ref P/N Name of Part Qty1 5035947 PISTON New 42 5033654 RING SET, PISTON 42 5033655 RING SET, PISTON (OS:0.050mm) Opt. 43 5033871 PIN, PISTON 44 5033623 CIRCLIP 85 5033522 CONNECTING ROD Assy 46 5033514 *NUT 87 5033521 BEARING SET, CONNECTING ROD 47 5033911 BEARING SET, CONNECTING ROD Opt. 4

(US:0.25mm)8 5033523 CRANKSHAFT 19 5033529 BEARING SET, CRANKSHAFT - Green 59 5033530 BEARING SET, CRANKSHAFT - Black 59 5033531 BEARING SET, CRANKSHAFT - No color 59 5033532 BEARING SET, CRANKSHAFT - Yellow 59 5033533 BEARING SET, CRANKSHAFT - Blue 59 5033524 BEARING SET, CRANKSHAFT Opt. 5

(US:0.25mm) - Green9 5033525 BEARING SET, CRANKSHAFT Opt. 5

(US:0.25mm) - Black9 5033526 BEARING SET, CRANKSHAFT Opt. 5

(US:0.25mm) - No color9 5033527 BEARING SET, CRANKSHAFT Opt. 5

(US:0.25mm) - Yellow9 5033528 BEARING SET, CRANKSHAFT Opt. 5

(US:0.25mm) - Blue10 5033872 BEARING SET, CRANK THRUST 110 5033873 BEARING SET, CRANK THRUST Opt. 1

(OS:0.12mm)11 5030550 SEAL, OIL 112 5035946 PISTON SET (OS:0.50mm) New Opt. 413 5033656 *RING SET, PISTON (OS:0.50mm) Opt. 4

124

13

7

65

321

10

9

8

11

1711

6

1

2

97

5

14

1910

4

3

3

8

12

13

1620

18

15EPC3470Ref P/N Name of Part Qty1 5033662 GEAR, DRIVEN 12 5033663 PLUG, DRIVEN GEAR 13 5033664 SPROCKET, CAM SHAFT TIMING 24 5033585 BOLT (12X25mm) 25 5033608 BEARING 16 5033609 BEARING 17 5033516 O RING 18 5031015 PIN 29 5034140 CIRCLIP 110 5033665 CHAIN, TIMING 111 5033666 GUIDE, TIMING CHAIN 112 5033667 TENSIONER, TIMING CHAIN 113 5031337 *PAD, TIMING CHAIN TENSIONER 114 5033668 SPACER, TIMING CHAIN TENSIONER 115 5034356 ADJUSTER, TENSIONER 116 5034121 BOLT, STUD 117 5034125 BOLT 218 5031666 BOLT 119 5034126 BOLT 120 5034138 NUT 1

10

CAMSHAFT

10 11 85

3

4

1011

7 49

9

3

7

6

2

1

98

9

EPC3469

Ref P/N Name of Part Qty1 5033901 CAMSHAFT, INTAKE - 90HP 11 5033660 CAMSHAFT, INTAKE - 115HP 12 5033902 CAMSHAFT, EXHAUST - 90HP 12 5033661 CAMSHAFT, EXHAUST - 115HP 13 5033669 TAPPET 164 5033670 SHIM, TAPPET (T:2.18mm) AR4 5033671 SHIM, TAPPET (T:2.20mm) AR4 5033672 SHIM, TAPPET (T:2.23mm) AR4 5033673 SHIM, TAPPET (T:2.25mm) AR4 5033674 SHIM, TAPPET (T:2.28mm) AR4 5033675 SHIM, TAPPET (T:2.30mm) AR4 5033676 SHIM, TAPPET (T:2.33mm) AR4 5033677 SHIM, TAPPET (T:2.35mm) AR4 5033678 SHIM, TAPPET (T:2.38mm) AR4 5033679 SHIM, TAPPET (T:2.40mm) AR4 5033681 SHIM, TAPPET (T:2.43mm) AR4 5033682 SHIM, TAPPET (T:2.45mm) AR4 5033683 SHIM, TAPPET (T:2.48mm) AR4 5033684 SHIM, TAPPET (T:2.50mm) AR4 5033685 SHIM, TAPPET (T:2.53mm) AR4 5033686 SHIM, TAPPET (T:2.55mm) AR4 5033874 SHIM, TAPPET (T:2.58mm) AR4 5033875 SHIM, TAPPET (T:2.60mm) AR4 5033876 SHIM, TAPPET (T:2.63mm) AR4 5033877 SHIM, TAPPET (T:2.65mm) AR4 5033878 SHIM, TAPPET (T:2.68mm) AR4 5033879 SHIM, TAPPET (T:2.70mm) AR4 5033880 SHIM, TAPPET (T:2.73mm) AR4 5033881 SHIM, TAPPET (T:2.75mm) AR4 5033882 SHIM, TAPPET (T:2.78mm) AR4 5033883 SHIM, TAPPET (T:2.80mm) AR4 5033884 SHIM, TAPPET (T:2.83mm) AR4 5033885 SHIM, TAPPET (T:2.85mm) AR4 5033886 SHIM, TAPPET (T:2.88mm) AR4 5033887 SHIM, TAPPET (T:2.90mm) AR4 5033888 SHIM, TAPPET (T:2.93mm) AR4 5033889 SHIM, TAPPET (T:2.95mm) AR4 5033890 SHIM, TAPPET (T:2.98mm) AR4 5033891 SHIM, TAPPET (T:3.00mm) AR4 5033892 SHIM, TAPPET (T:3.03mm) Opt. AR4 5033893 SHIM, TAPPET (T:3.05mm) Opt. AR4 5033894 SHIM, TAPPET (T:3.08mm) Opt. AR4 5033895 SHIM, TAPPET (T:3.10mm) Opt. AR4 5033896 SHIM, TAPPET (T:3.13mm) Opt. AR5 5033897 VALVE, INTAKE 86 5034594 VALVE, EXHAUST 87 5033899 SPRING, VALVE 168 5033900 RETAINER, VALVE SPRING 169 5033687 VALVE COTTER 3210 5031959 SEAT, VALVE SPRING 1611 5033614 SEAL, VALVE STEM 16

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INTAKE MANIFOLD

AIR SILENCER

EPC3471

Ref P/N Name of Part Qty1 5035951 MANIFOLD, INTAKE New 12 5033688 GASKET 13 5033689 COVER, WATER JACKET 14 5033690 RING 15 5033726 GASKET, IAC VALVE 16 5033727 VALVE, IAC 17 5033728 HOSE, IAC 18 5030121 INSULATOR 19 5030979 BOLT, STUD 110 5034122 BOLT, STUD 111 5030000 BOLT 1012 5030998 BOLT 813 5031069 BOLT 114 5033288 PIN 215 5031021 NUT 2

10

15

14

1211 96

5

2

1

13

3 11

4

7

8

EPC3472

Ref P/N Name of Part Qty1 5031070 ARRESTER, FLAME 12 5033694 SILENCER Assy 13 5033695 HOLDER 14 5033696 DUCT, SILENCER 15 5033697 GROMMET, SILENCER 16 5030056 WASHER, (6.5X18X1.6mm) 57 5033598 WASHER 58 5030556 CUSHION 59 5030001 BOLT 5

8

96

1

3

7 25

4

12

FLYWHEEL COVER

FLYWHEEL

EPC3473

Ref P/N Name of Part Qty1 5033650 COVER Assy 12 5030639 CUSHION 23 5030410 SCREW, (6X18mm) 14 5030336 DECAL, CAUTION 1

1

2

3

4

1

24

3

5

6

7

8

9

11

12

10

EPC3474

Ref P/N Name of Part Qty1 5033550 FLYWHEEL 12 5033819 COIL, BATTERY CHARGING 13 5034149 COIL, IGNITION TIMING 14 5031468 SENSOR, CAM POSITION 15 TUBE AR

Cut to length from P/N 50341826 5033584 BOLT (6X35mm) 47 5033512 BOLT (16X50mm) 18 5033515 WASHER (16.5X60.5X7.0mm) 19 5030989 BOLT 110 5034133 SCREW 211 5031024 KEY, WOODRUFF 112 5033818 DECAL, MAG BOLT 1

13

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RECTIFIER

IGNITION COIL

1

24

5

11

12

13

14

15

3

6

7

8

9

17

16

10

EPC3475

Ref P/N Name of Part Qty1 5034669 COVER, PROTECTION ANODE New 22 5030623 GASKET, COVER 2

3A 5034351 ANODE, PROTECTION Opt. 13 5031705 ANODE, PROTECTION 24 5030413 BOLT (6X14mm) 25 5033698 GASKET, RECTIFIER 16 5034603 RECTIFIER & REGULATOR 17 5034604 HOLDER, ELECTRIC PARTS 18 5033822 COVER, ELECTRIC PARTS HOLDER 19 5030428 WASHER (6.5X22X1.6mm) 110 5030557 CUSHION 211 5030559 CUSHION 112 5033022 CUSHION 113 5030135 CLAMP 114 5030989 BOLT 115 5030000 BOLT 416 5030001 BOLT 917 5034135 BOLT 1

EPC3476

Ref P/N Name of Part Qty1 5033823 COIL Assy, IGNITION 12 5033825 *LEAD, HIGH TENSION 13 5033828 *LEAD, HIGH TENSION 14 5033824 COIL Assy, IGNITION 15 5033826 *LEAD, HIGH TENSION 16 5033827 *LEAD, HIGH TENSION 17 5030590 CLAMP 28 5030000 BOLT 4

7

65

4

1

8

32

14

ENGINE ELECTRICAL HARNESS

ENGINE CONTROL MODULE & POWER TRIM SWITCH

59

15

3

1

1112

1314

67

27

28

31

24,25,26 TRIM AND TILT

20,21,22,23

16,17,18,19SYSTEM CHECK

KEY SWITCH10

8

3029

EPC3477

Ref P/N Name of Part Qty1 5033829 CABLE Assy, Battery 13 5031021 NUT 15 5030800 CAP 16 5035960 HARNESS Assy New 17 5032630 *FUSE (30A) 18 5033834 HOLDER 19 5034182 TUBE 110 5031690 SCREW 211 5033835 TERMINAL, MAIN FUSE 212 5033633 FUSE Assy 213 5034130 BOLT 214 5031020 NUT 215 5030347 STRAP 116 514687 CONNECTOR, 6-SKT 117 514790 *SEAL 118 514683 LOCKWEDGE 119 514680 TERMINAL, SOCKET 620 514688 CONNECTOR, 6-PIN 121 514679 TERMINAL, PIN 522 514684 LOCKWEDGE 123 514690 PLUG, SEAL - POS 4 124 514686 CONNECTOR, 3-PIN 125 514682 LOCKWEDGE 126 514679 TERMINAL, PIN 127 5030529 CAP 228 5034515 BRACKET 129 5035107 LEAD, BATTERY New 130 5035674 *FUSE Assy, 15A New 131 5035674 CAP New 1

10

4

1

8

2

5

3

9

12

11

7

4

13

615 16

17

14

EPC3478

Ref P/N Name of Part Qty1 5033257 SWITCH, NEUTRAL 12 5030824 ACTUATOR, NEUTRAL SWITCH 13 5033837 BRACKET, NEUTRAL SWITCH 14 5030989 BOLT 25 5030827 SWITCH, TRIM/TILT 16 5034606 RELAY, TRIM/TILT 27 5030529 CAP 18 5036046 UNIT, ENGINE CONTROL - 90HP New 18 5036043 UNIT, ENGINE CONTROL - 90HP New 1

"B" Prefix Models only8 5036044 UNIT, ENGINE CONTROL - 115HPNew 18 5036045 UNIT, ENGINE CONTROL - 115HPNew 1

"B" Prefix Models only9 5032441 CUSHION, ENGINE CONTROL UNIT 1

10 5030135 CLAMP 211 5033264 RELAY, ENGINE CONTROL UNIT 112 5033258 HOLDER, RELAY 113 5034607 HOLDER, RELAY 114 5034516 SWITCH, Tilt limit 115 5034518 CLAMP, Tilt limit lead 116 5034517 BOLT New 117 5035347 TIE STRAP New 1

15

90, 1

15

4 ST

RO

KE

FUEL VAPOR SEPARATOR

FUEL PUMP

1

2

4

3

5 23

21

6

7

8

9

11

12

13

14

10

17

15

24

20

22

19

18

16

20

8A

EPC3479

Ref P/N Name of Part Qty1 5033705 SEPARATOR Assy, FUEL VAPOR 12 5031105 *VALVE, NEEDLE 13 5031107 *PLATE 14 5033702 *PUMP, FUEL 15 5033706 *SEAL 16 5031110 *SCREW (L:15mm) 57 5031111 *SCREW, DRAIN 18 5034147 *SPACER 1

8A 5034148 *FILTER 19 5032219 *FLOAT 110 5032220 *PIN 111 *HOSE, DRAIN 1

Cut to length from P/N 503168412 5031650 *REGULATOR 113 5031106 *SCREW 114 5031652 *SCREW 115 5034595 PROTECTOR, EVAP HOSE 116 5030056 WASHER (6.5X18X1.6mm) 317 5033598 WASHER 318 5030556 CUSHION 319 HOSE (L:340mm) 1

Cut to length from P/N 503127420 5031278 CLIP 221 5031902 CLAMP 122 5033631 CLAMP 123 5030988 BOLT 124 5030990 BOLT 3

1

4

6

7

13

15

5

10

3

12TOSEPARATOR

13

13 13

2

11

TO CONNECTOR

13

13

89

14

16

EPC3481

Ref P/N Name of Part Qty1 5033699 PUMP Assy, FUEL 12 5033700 HOSE, FUEL 13 5033701 HOSE, FUEL 14 5035974 FILTER, FUEL New 1

5035975 *CAP, FUEL FILTER (Not Shown) New 15030578 *CLIP (Not Shown) New 1

5 5036042 BRACKET New 16 PROTECTOR (L:610mm) A 17 PROTECTOR (L:450mm) A 18 PROTECTOR (L:160mm) A 19 PROTECTOR (L:230mm) A 110 5030540 O-RING 111 5033618 CUSHION 112 HOSE, (L:530mm) B 113 5030578 CLIP 614 5033628 CLAMP 115 5030989 BOLT 216 5030990 BOLT 2

A Cut to length from P/N 5030753B Cut to length from P/N 5030126

16

FUEL INJECTOR

THROTTLE BODY

EPC3480

Ref P/N Name of Part Qty1 5033704 FILTER, FUEL 12 5033536 HOSE Assy, FUEL 13 5033708 INJECTOR Assy, FUEL 44 5032694 *GROMMET KIT 45 5030709 PIPE, SLEEVE 26 5036041 PIPE, DELIVERY New 17 5033709 COOLER, FUEL 18 5033538 UNION, FUEL HOSE 19 5033710 BRACKET 210 5031754 UNION, 3 way 111 5030056 WASHER, (6.5X18X1.6mm) 212 5030466 GASKET 613 5030471 WASHER, THROTTLE 214 5030555 CUSHION 215 5031139 CUSHION 416 HOSE (L:50mm) A 117 HOSE (L:110mm) A 118 HOSE (L:130mm) A 119 HOSE (L:50mm) A 120 5030567 BOLT 221 5030569 UNION 222 5030579 CLIP 1023 5030979 BOLT, STUD 224 5030982 BOLT 225 5030989 BOLT 626 5031003 BOLT 127 5031021 NUT 2

A Cut to length from P/N 5030566

13

1124

14

1

22

2216

1922

2210

2217

20

12

1221

6

23

1226

2

228

12 3

415

5

259

7

12 211222

22

27

22

20

22

18

12

4

3

5

6

7

8

9

1112

13

1415

16

10

12

14

12

1617

1918

EPC3482

Ref P/N Name of Part Qty1 5033691 BODY Assy, THROTTLE 12 5033692 GASKET 13 5031642 BOLT 44 5033693 ROD, THROTTLE 15 5030088 *PIN, SPRING 16 5033781 HOLDER 17 5033782 LEVER, THROTTLE #1 18 5033783 ROD 19 5030760 CONNECTOR 110 5033784 LEVER, THROTTLE 111 5032289 PIN, CONNECTOR 112 5030403 BOLT 313 5030416 NUT 114 5031222 WASHER 215 5031236 SPACER 116 5030989 BOLT 317 5030002 BOLT 118 5030575 CLIP 219 5031080 WASHER (7X12X1.0mm) 2

17

90, 1

15

4 ST

RO

KE

SENSOR GROUP

OIL PUMP

EPC3483

Ref P/N Name of Part Qty1 5031392 SENSOR-IAT 12 5031393 GROMMET 13 5033780 SENSOR, PRESSURE 14 5034087 SENSOR Assy, TEMP 16 5030826 SWITCH, OIL PRESS. 17 5031173 O-RING 28 5034134 SCREW 29 5031118 TIE STRAP, Trim sender 19 5030589 TIE STRAP, Temp sender 110 5031474 SENDER Assy, TRIM 111 5031117 BOLT 212 5030409 SCREW, (6X10mm) 113 5030135 CLAMP, (L:80mm) 1

6

4

7

8

31

2

9

13

12

1110

EPC3485

Ref P/N Name of Part Qty1 5033534 GEAR, OIL PUMP 12 5033711 GEAR 13 5033712 PUMP Assy, OIL 14 5030712 VALVE Assy, OIL RELIEF 15 5033713 O-RING 16 5033714 STRAINER, OIL PUMP 17 5030469 GASKET, (16X22X2mm) 18 5033600 SHIM, (12X20.0.5mm) 19 5033607 PIN (5x8mm) 110 5033610 O-RING 111 5030985 BOLT 112 5034123 BOLT 213 5034125 BOLT 314 5034139 CIRCLIP 115 5033539 FILTER, OIL 1

1

2

4

5

1112

13

14

15

3

67

8

9

10

18

EXHAUST ADAPTER

EXHAUST HOUSING

5

1011

1315

14

4

9

12

6

328

2219

18

7

161

201727

2524

2623

21 29

28

31

30

EPC3488Ref P/N Name of Part Qty1 5034629 HOLDER, ENGINE 12 5030442 *WASHER (18.5X28X2.6mm) A 13 5030522 *PLUG A 14 5033841 UNION, WATER RETURN 15 5034757 GASKET, ENGINE HOLDER New 16 5033587 BOLT (8X70mm) 47 5035665 BOLT (8X40mm) New 48 5030515 PIN 29 5030541 O RING 110 5033611 SEAL, OIL A 211 5033613 SEAL, OIL A 112 5030990 BOLT 113 5034127 BOLT 114 5033591 WASHER (8.5X19X2.3mm) 115 5033596 WASHER 116 5033288 PIN 317 5033560 BOLT, UPPER MOUNT 218 5033561 MOUNT, UPPER 219 5030419 NUT 220 5033594 WASHER (12.5X24X2.5mm) 221 5033904 WASHER (12X22X3.0mm) 222 5033842 MOUNT, UPPER THRUST REVERSE 223 5033562 COVER, UPPER MOUNT 224 5031609 BOLT (10X45mm) 425 5031221 NUT 226 5030057 WASHER (10.5X19X2.0mm) 427 5033597 WASHER (12.5X22X2.5mm) 228 5034630 BEARING, Clutch shaft A 129 5034631 SEAL, Clutch shaft A 130 5033609 BEARING A 131 5034601 PLUG, Clutch shaft 1

A Included in P/N 5034629

1

2

1112

13

1415

7

6

89

4

18

5

1716

10

3

EPC3491

Ref P/N Name of Part Qty1 5034635 HOUSING - 20 in. 11 5035962 HOUSING - 25 in. New 12 5035792 BOLT, (10X45mm) New 83 5030511 PIN 24 5033625 CIRCLIP - 25 in. Models 15 5033850 BUSHING, DRIVESHAFT - 25 in. Models 16 5030409 SCREW, (6X10mm) 27 5033157 LEAD (L:210mm) 18 5030885 STOP 29 5033844 MOUNT, LOWER 210 5033583 BOLT, (12X231mm) 211 5031221 NUT 212 5030437 WASHER, (12.2X40X3mm) 213 5030438 WASHER, (12.5X22X2.5mm) 214 5033843 MOUNT, LOWER THRUST 115 5033563 BRACKET 116 5033564 COVER, LOWER MOUNT 217 5030399 BOLT, (10X45mm) 618 5033593 WASHER, (12.5X30X2.5mm) 2

19

90, 1

15

4 ST

RO

KE

OIL PAN

STERN BRACKET

1

2

3

8

1011

12

13

16

15

14

4

5

67

9

EPC3486

Ref P/N Name of Part Qty1 5033649 GASKET, OIL PAN 12 5035944 PAN, OIL New 13 5032682 PLUG, WATER 14 5030850 PIPE, EXHAUST 15 5030930 COVER 16 5031173 *O-RING 17 5030929 TUBE, WTR INDICATOR 18 5035665 BOLT, (8X40mm) New 39 5033588 BOLT 810 5030465 GASKET 111 5034465 PLUG New 112 5030536 O-RING 113 5033715 GAUGE, OIL LEVEL 114 5033540 GUIDE 115 5032782 O-RING 116 5030988 BOLT 1

1

2

4

5

17

18

13

1415

3

6

7

8

129

15

10

16

11

1921

20

22

EPC3489

Ref P/N Name of Part Qty1 5034519 BRACKET, CLAMP STBD New 12 5035803 BRACKET, CLAMP PORT New 13 5034521 SHAFT, CLAMP BRACKET New 14 5030839 CAP, TRANSOM BOLT 45 5030907 ZINC, PROTECTION 16 5030391 *BOLT (6X25mm) 2

7A 5033511 BOLT Opt. 47 5030386 BOLT (12X115mm) 48 5030418 NUT 49 5032820 NUT 110 5030436 WASHER (12.5X35X3.2mm) 411 5030438 WASHER (12.5X22X2.5mm) 412 5031846 WASHER (22.5X38X1.0mm) 113 5030462 WASHER, LOCK 414 5030388 BOLT (10X20mm) 215 5030057 WASHER (10.5X19X2.0mm) 216 5030409 SCREW (6X10mm) 117 5033839 PIN, TILT LOCK Opt. 118 5030426 NUT Opt. 219 5034523 CAM, Tilt limit New 120 5034524 HOLDER, Tilt limit New 121 5033965 BOLT 222 5034522 ANODE Opt. New 1

20

SWIVEL BRACKET

1

2

4

5

6

7

8

9

11

13

12

14

2726

2524

23

22

21

20

19

18

17

16

28

3

10

5

6

8

11

19

1512

EPC3490

Ref P/N Name of Part Qty1 5030207 FITTING, GREASE 52 5030821 LEAD (CLAMP TO SWIVEL) 13 5033836 LEAD (SWIVEL TO MOUNT BRKT) 14 5034527 BRACKET, SWIVEL 20 in. New 14 5034625 BRACKET, SWIVEL 25 in. New 15 5032634 BUSHING, CLAMP SHAFT SWIVEL 26 5030852 BUSHING, STEERING 27 5033554 BRACKET, STEERING 20 in. 17 5034153 BRACKET, STEERING 25 in. 18 5030407 SCREW (5X8mm) 39 5030409 SCREW (6X10mm) 210 5030456 WASHER (39.5X64X1.0mm) 211 5032635 WASHER 212 5030477 SHIM (39.5X64X0.3mm) 413 5033605 PLUG 214 5030548 SEAL, OIL 115 5030572 CIRCLIP 116 5030135 CLAMP 217 5032917 LEVER, TILT LOCK 118 5030842 LEVER, TILT LOCK PORT 119 5030843 BUSHING, TILT STOP ROD 220 5030844 RUBBER, TILT LOCK LEVER 121 5032918 SPRING, TILT LOCK LEVER 122 5030846 LINK, TILT LOCK LEVER 123 5030847 BRACKET, TILT LOCK SPRING 124 5030409 SCREW (6X10mm) 125 5030417 NUT 126 5030429 WASHER (6.5X13X1.0mm) 127 5030512 PIN, COTTER 128 5030597 SPRING 1

21

90, 1

15

4 ST

RO

KE

GEARCASE

614

16

7 8

10

19

5

20

18

152

121

11

3

13

9

17 22

23

18

15

412

24

Seal Kit

EPC3492

Ref P/N Name of Part Qty5034495 GEARCASE Assy, Complete (White) 20 in. 1

Not Shown5034743 GEARCASE Assy, Complete (White) 25 in. 1

Not Shown1 5034536 CASE SET, GEAR (WHITE) 12 5032541 *BEARING, PINION 13 5032882 *BEARING 14 5032929 TAB, TRIM 15 5030906 UNION, SPEEDOMETER HOSE 16 5032930 ANODE, GEAR CASE 17 5032544 RUBBER, EXHAUST SEAL 18 5032545 PLATE, EXHAUST SEAL 19 5033847 HOUSING, SHIFT CAM 110 5030338 BOLT (6X12mm) 111 5034400 BOLT, TRIM TAB (8X22mm) 112 5030400 BOLT (10X55mm) 613 5030401 BOLT (10X80mm) 114 5030430 WASHER (6.5X15X1.0mm) 115 5030071 GASKET, DRAIN PLUG 216 5030511 PIN 217 5032549 PIN 218 5030094 PLUG, DRAIN 219 HOSE (L:940 mm) 20 in. models AR

Cut to length from P/N 503362219 HOSE (L:1100 mm) 25 in. models AR

Cut to length from P/N 503362220 5030568 FITTING 121 5031118 CLAMP 322 5030990 BOLT 323 5032685 PLUG 124 5033798 SEALING KIT, GEAR CASE 1

22

GEARS

EPC3494

Ref P/N Name of Part Qty1 5034639 DRIVE SHAFT, 20 in.Models 11 5034640 DRIVE SHAFT, 25 in.Models 12 5032553 COLLAR, DRIVE SHAFT 16 5030532 BEARING 17 5034641 PINION/GEAR SET 18 5032877 NUT 19 5035810 SHIM SET, DRIVE SHAFT New 110 5035979 *SHIM (T:0.50mm) New AR10 5035980 *SHIM (T:0.55mm) New AR10 5030488 *SHIM (T:0.60mm) AR10 5030489 *SHIM (T:0.65mm) AR10 5030490 *SHIM (T:0.70mm) AR10 5030491 *SHIM (T:0.75mm) AR10 5030485 *SHIM (T:0.80mm) AR10 5030492 *SHIM (T:0.85mm) AR10 5030493 *SHIM (T:0.90mm) AR10 5030494 *SHIM (T:0.95mm) AR10 5030486 *SHIM (T:1.00mm) AR10 5030495 *SHIM (T:1.05mm) AR10 5030496 *SHIM (T:1.10mm) AR10 5030497 *SHIM (T:1.15mm) AR11 5032882 BEARING AR12 5032559 SHIM (T:0.45mm) AR12 5032560 SHIM (T:0.50mm) AR12 5032561 SHIM (T:0.55mm) AR12 5032562 SHIM (T:0.60mm) AR12 5032563 SHIM (T:0.65mm) AR12 5032564 SHIM (T:0.70mm) AR12 5032565 SHIM (T:0.75mm) AR12 5032566 SHIM (T:0.80mm) AR12 5032567 SHIM (T:0.85mm) AR12 5032568 SHIM (T:0.90mm) AR13 5032569 SHIM (T:1.0mm) AR13 5032570 SHIM (T:1.1mm) AR13 5032571 SHIM (T:1.2mm) AR13 5032572 SHIM (T:1.3mm) AR13 5032573 SHIM (T:1.4mm) AR13 5032574 SHIM (T:1.5mm) AR13 5032575 SHIM (T:1.6mm) AR14 5032576 SHIM (T:1.5mm) AR14 5032577 SHIM (T:1.0mm) AR14 5032578 SHIM (T:1.2mm) AR14 5032579 SHIM (T:1.3mm) AR14 5032580 SHIM (T:1.4mm) AR14 5032581 SHIM (T:1.6mm) AR15 5034158 SHAFT Assy, PROPELLER 116 5033953 SHIFTER, CLUTCH DOG 117 5032584 PIN 118 5033855 PIN, CONNECTOR 119 5034145 SPRING 120 5033952 SPACER 121 5033565 HOUSING, PROP SHAFT BEARING 122 5033845 *WASHER 123 5034143 *BEARING 124 5032589 *O RING 125 5032590 *OIL SEAL 226 5034137 *BEARING 127 5032592 *RING 128 5031216 BOLT (8X30) 229 5033846 HOUSING 130 5030542 *O RING 131 5033612 *OIL SEAL 232 5030398 BOLT (8X25mm) 4

1

2525 22

27

23

7

14

15

24

19

1716

18

20

1112

8

28

13

2126

3131

30 9-106

2

29

32

23

90, 1

15

4 ST

RO

KE

WATER PUMP

4

3

11

13

15 7

9

18

17

16

1017

19

2

1

5

12

14

6

8

11A

EPC3493

Ref P/N Name of Part Qty1 5033716 WATER PUMP HOUSING 12 5033542 IMPELLER A 13 5030724 PANEL A 14 5030725 GASKET A 15 5033543 TUBE, WATER - 20 in. Models 15 5033544 TUBE, WATER - 25 in. Models 16 5033717 BUSHING, WATER TUBE 17 5030728 BUSHING 18 5030729 BUSHING 19 5032594 FILTER, WATER-Port 110 5032595 FILTER, WATER-Stbd 111 5030739 FILTER, WATER SUB 112 5030398 BOLT, (8X25mm) 413 5030406 SCREW, (5X12mm) 214 5030461 WASHER 115 5030508 PIN 216 5034842 KEY New 117 5034510 SCREW 218 5033719 SPACER, Water tube - 25in. Models 119 5033541 WATER PUMP REPAIR KIT 120 5034509 PLUG, Water (Not Shown) 1

A Included in "WATER PUMP REPAIR KIT"

24

THERMOSTAT

SHIFT ROD

TO INDICATOR

1

23

5

6

7

8

912

13

24

20

18

17

16

19

10

19

19

19

19

19

19

19

19 20

18

TO HOLDER

TO INMF

TO COOLER

TO CRKC

23

22

21

21 1519

4

14

19

11

EPC3484

Ref P/N Name of Part Qty1 5033644 HOSE, WATER RETURN 12 5035956 COVER, WATER PRESSURE VALVE New 13 5033720 VALVE, WATER PRESSURE 14 5033721 THERMOSTAT (60.C) 14 5033722 THERMOSTAT (71.C) Opt. 15 5033723 COVER, THERMOSTAT 16 5033724 3 way, WATER HOSE 17 5030391 BOLT (6X25mm) 28 5030541 O RING 19 HOSE (HOLDER TO 3 way) 1

Cut to length from P/N 503362110 HOSE (INMF CVR TO 3 way - L:50mm) A 111 HOSE (3 way TO 3 way - L:50mm) A 112 HOSE (3 way TO Fuel CLR - L:160mm) A 113 HOSE (3 way TO INMF - L:200mm) A 114 HOSE (3 way TO C/C LOWER - L:370mm) A 115 HOSE (3 way TO INDICATOR - L:370mm) A 116 HOSE (C/C UPPER TO 3 way - L:450mm) A 117 HOSE (3-way TO HOLDER - L:690mm) 1

Cut to length from P/N 503302418 5030127 3 way, WATER HOSE 219 5030577 CLIP 1620 5033626 CLIP 221 5033627 CLIP New 222 5033629 CLIP 123 5033630 CLIP 124 5031046 BOLT New 3

A Cut to length from P/N 5030122

1

6

11

12

13

14

2

7

8

9

10

4

3

5

EPC3495

Ref P/N Name of Part Qty1 5033548 YOKE, SHIFTER 12 5034602 HOUSING, SHIFT ROD GUIDE 13 5033793 COVER, SHIFT GUIDE HSG OIL SEAL 14 5033794 MAGNET, GEAR CASE 15 5033795 SLIDER, SHIFT HORIZONTAL 16 5033796 ROD, SHIFT ASSIST- 20 in. MODELS 16 5033797 ROD, SHIFT ASSIST- 25 in. MODELS 17 5030396 BOLT (6X20mm) 38 5033595 WASHER (30X38X1.9mm) 19 5033601 PIN 110 5030096 BALL 111 5030544 O RING 112 5033517 SEAL, DUST 113 5030596 SPRING 114 5034141 CIRCLIP 1

25

90, 1

15

4 ST

RO

KE

SHIFT LINKAGE

STARTER MOTOR

1

2

5

10

12

13

14

3

7

8

917

18

151312

19EPC3496

Ref P/N Name of Part Qty1 5033546 LEVER, CLUTCH 12 5033547 HOLDER, CLUTCH LEVER 13 5034599 SHAFT, CLUTCH 15 5033787 ARM, CLUTCH SHAFT 17 5030207 FITTING, GREASE 18 5033789 ROD, CLUTCH - 20 in. 18 5033790 ROD, CLUTCH - 25 in. 19 5034600 LINK, CLUTCH LEVER 110 5033792 RING, CLUTCH ROD 112 5031147 WASHER (6.5X15X1.5mm) 213 5030512 PIN, CLUTCH LEVER LINK 214 5033615 BUSHING, CLUTCH LEVER LINK 215 5030553 BUSHING, CLUTCH LEVER 216 5033616 BUSHING, CLUTCH SHAFT 117 5033624 E RING 118 5030001 BOLT 219 5034601 PLUG 1

EPC3487

Ref P/N Name of Part Qty1 5033799 STARTER, MOTOR 12 5033800 *BRUSH SET 13 5033801 *SPRING 44 5033803 *CASE, GEAR 15 5033804 *PLATE, CENTER 16 5033805 *BRACKET, GEAR 17 5033806 *COVER KIT, DUST 18 5033807 *HOLDER, BRUSH 19 5033808 *LEVER, SHIFT 110 5033809 *SWITCH, MAGNET 111 5033810 *ARMATURE 112 5033811 *PINION 113 5033812 *SHAFT, PINION 114 5033813 *INTERNAL GEAR 115 5033814 *GEAR, PLANETARY 316 5033815 *WASHER SET 117 5033816 BAND, STARTER MOTOR 118 5033817 DAMPER, LOWER 119 5033264 RELAY, STARTER MOTOR 120 5033258 HOLDER, RELAY 121 5030994 BOLT 222 5034128 BOLT 223 5034136 PIN 2 19

20

1

2

4

5

67

8

9 11

12

13

14

15

2322

2118 17

16

10

16

3

26

TRIM CYLINDER

1

2

4

3

5

6

7

8

9

9

9

9

11

12

10

1314

16

15

EPC3497

Ref P/N Name of Part Qty1 5032646 MANIFOLD Assy 12 5032647 JOINT, METAL 13 5034626 RESERVOIR TANK 14 5032660 PLUG, RESERVOIR 15 5032641 O-RING 16 5032663 BOLT, TANK 47 5032650 SHAFT 18 5032651 SHAFT 19 5030859 BUSHING 410 5033503 BOLT, (10X35mm) 211 5030571 CIRCLIP 212 5031279 CLIP 113 5031705 ANODE 114 5030413 BOLT, (6X14mm) 115 5034351 ANODE (Optional) 116 5030135 CLAMP 1

27

90, 1

15

4 ST

RO

KE

TRIM MOTOR

STEERING & CONTROL COMPONENTS

8

4

6

5

5

72

12

13

11

18

15

17

10

14

16

1 3

2

9

8A

4A

EPC3498

Ref P/N Name of Part Qty1 5034627 MOTOR Assy, TRIM/TILT 12 5031091 *SCREW 33 5032915 *O RING 14 5032638 *BRUSH Assy 1

4A 5031093 **BRUSH 15 5031094 *SPRING 26 5033802 *BREAKER 17 5032227 *HOLDER, BRUSH 18 5031092 *ARMATURE 1

8A 5030805 *SEAL, Oil 19 5032640 BOLT 410 5030866 JOINT, DRIVE 111 5032920 PUMP Assy 112 5030865 FILTER 113 5031096 O RING 114 5034154 O RING 115 5032644 BOLT 116 5032645 BOLT 117 5032922 BOLT 118 5032643 VALVE, MANUAL 1

EPC3499

Ref P/N Name of Part Qty1 5030840 SEAL, STEERING CABLE 12 5033870 DRAG LINK Assy 13 5030958 *SPACER 14 5032247 *BOLT, DRAG LINK 15 5032175 *NUT 26 5032176 *WASHER 4

4

6

5

3

6

6

5

12

28

GASKET SET (ACCESSORY)

WATER PRESSURE HOSE KIT (ACCESSORY)

EPC3543

Ref P/N Name of Part Qty1 5033519 GASKET SET 12 5033639 *GASKET, CYL HEAD 13 5033643 *GASKET, CYL HEAD CVR 14 5030623 *GASKET, COVER 25 5033649 *GASKET, OIL PAN 16 5033688 *GASKET, INTAKE 17 5033692 *GASKET, THROTTLE BODY 18 5033698 *GASKET, RECTIFIER 19 5030725 *GASKET, WATER PUMP 110 5033557 *GASKET, ADAPTER 1

2

3

8

9

47 6

105

1

1

2

52

32

2 4

EPC3855

Ref P/N Name of Part Qty1 5033833 WATER PRESSURE HOSE KIT 12 5030577 *CLAMP 43 5032158 *TEE FITTING 14 *HOSE (L:110mm) 1

Cut to length from P/N 50301225 *HOSE (L:30mm) 1

Cut to length from P/N 5030122

29

90, 1

15

4 ST

RO

KE

DUAL ENGINE TIE BAR CONNECTOR (ACCESSORY)

DUAL ENGINE TIE BAR (ACCESSORY)

DUAL CABLE STEERING KIT - PARALLEL ENTRY (ACCESSORY)

1

3

24

EPC3878

Ref P/N Name of Part Qty1 351068 DUAL ENGINE, Tie bar connector kit 12 327254 *SCREW, Bar to adapter 23 351069 *ADAPTER, Steering Arm 24 351070 *SCREW, Adapter to arm 4

EPC3445

Ref P/N Name of Part Qty1 175171 ADJUSTABLE TIE BAR KIT, 18 1/4 in. to 1

24 in. (464-610mm)1 175172 *ADJUSTABLE TIE BAR KIT, 23 1/2 in. to 1

30 1/2 in. (596-774mm)1 175173 ADJUSTABLE TIE BAR KIT, 29 1/2 in. to 1

36 1/2 in. (749-927mm)2 315077 *LOCKNUT, Rod end 2

1EPC3880

Ref P/N Name of Part Qty1 5005819 CABLE MOUNTING BRACKET KIT 12 N/A *CABLE MOUNTING BRACKET 13 N/A *CABLE SUPPORT TUBE 14 N/A *CABLE CONNECTOR 15 N/A *WASHER, Flat 26 N/A *LOCKNUT 27 N/A *SCREW, Mounting bracket 48 N/A *WASHER, Support tube 29 N/A *NUT, Support tube 210 N/A *SEAL, Steering cable 111 N/A *BUSHING, Support tube 1

30

TILLER UPGRADE KIT (ACCESSORY)

20 12 13

17

14

18

15 6

7

34

2

1

215

7

8

8

7

9

7

10

10

19

28

29

28 29

26 25 2527

26

29 28

2331

32

29

33

29 28

3030

36

37

3334

35

24

22

11

1A

38

39

40

31

90, 1

15

4 ST

RO

KE

TILLER UPGRADE KIT (ACCESSORY)

EPC3881

Ref P/N Name of Part Qty Ref P/N Name of Part Qty5034246 TILLER UPGRADE KIT - WHITE 1 21 586841 ADAPTER, MWS wiring 1

1 5034281 *BRACKET, Tiller handle 1 Used only if installing System Check® gauge.2 5034282 *SCREW, Tiller bracket 2 22 5034280 *STEERING DAMPER Assy 13 5030438 *WASHER, Flat 2 23 N/A **ROD, Link 14 5030462 *WASHER, Lock 2 24 5034295 **WASHER & SPACER SET 15 5031609 *BOLT, Tiller arm pivot 1 25 N/A ***WASHER, Flat 26 5030054 *LOCKNUT, Tiller arm pivot bolt 1 26 N/A ***WASHER, Rubber 27 5034283 *WASHER, Flat 4 27 N/A ***SPACER 18 5034284 *WASHER, Spring 2 28 5034292 **LOCKNUT 49 5034285 *SPACER 1 29 5034293 **WASHER, Flat 5

10 5034286 *BUSHING, Tiller arm pivot bolt 2 30 N/A **ARM, link 211 5030589 *TIE STRAP 1 31 N/A **CYLINDER Assy 112 5034387 *LEVER, Clutch 1 32 5034298 **BOLT, Drag link to steering arm 113 5034287 *GROMMET, Control cable 1 33 5034299 **LOCKNUT 214 5034288 *BRACKET, Trunnion 1 34 5034297 **BOLT, Drag link to bracket 115 5034289 *PLATE, Trunnion retaining 1 35 5034296 **BUSHING, Drag link bolt 116 5034290 *CUSHION, Control cable 1 36 5034294 **BOLT, Drag link bracket to cyl assy 217 5032155 *CONNECTOR, Control cable 2 37 5034296 **BUSHING, Drag link bolt to cyl assy 218 5034291 *SCREW, Trunnion plate 1 38 514688 CONNECTOR , 6 Pin 119 N/A TILLER ARM Assy 1 39 514690 PLUG, Seal 6

See TILLER HANDLE ASSEMBLY 40 586841 ADAPTOR CABLE Assy. 120 5034737 LEVER, Throttle 1

32

TILLER HANDLE ASSEMBLY (ACCESSORY)

2

6662

60

62 6565

17

15

64

18

20

27

39

28

29

30

32

33

49

47

24

23

22

48

46

41

40

38

3736

35

34

6263

63 6261

5457

58

50

19

21A21

53

5351

2625

1

35 4

16 31

45

44

43

42

68

7 8

11

12

7

11 9

13

11

148

14

10

10

67

7270

71

69

52

50

56

55

59

68

73

33

90, 1

15

4 ST

RO

KE

TILLER HANDLE ASSEMBLY (ACCESSORY)

EPC3881A

Ref P/N Name of Part Qty Ref P/N Name of Part Qty1 N/A TILLER HANDLE ASSEMBLY 1 30 5030315 *GRIP, HANDLE 1

Included with P/N 5034246 31 5030316 *MARK, HANDLE GRIP 1TILLER HANDLE CONVERSION KIT 32 5031780 *SHAFT, THROTTLE 1

2 5034281 *BRACKET, TILLER HANDLE (WHITE) 1 33 5031576 *STOPPER, HANDLE ROD 13 5034282 *BOLT, TILLER HANDLE 2 34 5031577 *BUSH, HANDLE ROD 14 5030438 *WASHER 2 35 5031578 *PIN, HANDLE ROD 15 5030462 *WASHER, LOCK 2 36 5031781 *PLATE, THROTTLE SHAFT 16 5034280 *DAMPER ASSY, STEERING 1 37 5031782 *ADJUSTER, THROTTLE 17 5034292 **NUT, ROD 4 38 5032466 *ARM ASSY, THROTTLE 18 5034293 **WASHER, ROD 5 39 5032842 *GEAR ASSY, SHIFT 19 5034294 **BOLT, DRAG LINK PLATE 2 40 5031785 *BUSH, SHIFT GEAR 1

10 5034295 **SPACER/WASHER SET 1 41 5031786 *BUSH, SHIFT LEVER 111 5034296 **BUSH, DRAG LINK 3 42 5032871 *PLATE, LOCK 112 5034297 **BOLT, DRAG LINK 1 43 5032462 *PLATE, BALL GUIDE 113 5034298 **BOLT, DRAG LINK 1 44 5032463 *BALL 114 5034299 **NUT, DRAG LINK 2 45 5032464 *E RING 115 5032853 *LEVER, SHIFT (WHITE) 1 46 5034303 *CABLE, THROTTLE 116 5033995 *MARK, SHIFT 1 47 5031606 *GROMMET, THROTTLE CABLE 117 5034300 *CABLE, SHIFT 1 48 5032936 *GROMMET, WIRE HARNESS 118 5034301 *WIRE ASSY, HANDLE 1 49 5031787 *COVER, TRIM SWITCH 119 5032042 **TERMINAL 3 50 5031791 *E RING 220 5034302 *SWITCH ASSY, IGNITION 1 51 5031796 *BOLT (8X50) 121 5034304 **KEY (931) 1 52 5031797 *SCREW (5X14) 621 5034305 **KEY (932) 1 53 5031798 *SCREW (6X12) 421 5034306 **KEY (933) 1 54 5030049 *SCREW (6X23) 121 5034307 **KEY (934) 1 55 5031799 *SCREW (5X12) 221 5034308 **KEY (935) 1 56 5031801 *SCREW (2X6) 221 5034309 **KEY (936) 1 57 5031794 *WASHER, LOCK (6.4X12X0.5) 121 5034310 **KEY (937) 1 58 5031795 *SPRING 121 5034311 **KEY (938) 1 59 5031800 *SCREW 121 5034312 **KEY (939) 1 60 5031609 *BOLT (10X80) 121 5034313 **KEY (940) 1 61 5030054 *NUT 121 5034314 **KEY (941) 1 62 5034283 *WASHER (10.5X22X1.5) 421 5034315 **KEY (942) 1 63 5034286 *BUSH 2

21A 5034453 **CAP, KEY 1 64 5030589 *CLAMP 122 5034540 *SWITCH ASSY, EMERGENCY 1 65 5034284 *WASHER, WAVE 223 5030223 **PLATE 1 66 5034285 *SPACER 124 5030224 **NUT 1 67 5034387 *LEVER, CLUTCH 125 5031777 *SWITCH ASSY, TRIM 1 68 5034287 *GROMMET, REMOCON CABLE 126 5031778 *CAP 1 69 5035969 *HOLDER, REMOCON CABLE 127 5031484 *BUZZER 1 70 5034289 *STOPPER, REMOCON CABLE 128 5032814 *HOUSING, TILLER HANDLE 1 71 5034290 *CUSHION, REMOCON CABLE 129 5031779 *COVER, UNDER 1 72 5034291 *BOLT, STOPPER 1

73 5032155 *CONNECTOR, REMOCON CABLE 2

34

PROPELLERS & HARDWARE

Thrust washer spacer 5033856Thrust washer 5033567

140HP Thrust washer 5033954Propeller Hardware Kit 5033854*Nut 5030422*Cotter Pin 5030087*Spacer washer 5030441*Spacer 5034638

90, 115, 140HP

90-115HP

Prop Hardware

PropellerHub

Thrust Washer

Spacer

CotterPin

Nut

Spacer Washer

Thrust Washer Spacer(90-115HP ONLY)

Blades Material Prop SizeRight Hand Propeller

Left Hand Propeller

Propeller Hub

13 3/4 x 13 776891 N/A13 1/2 x 15 5033322

14 x 17 503332314 x 19 503332414 x 21 503332514 x 23 5033326

13 7/8 x 17 777024 77702913 7/8 x 19 777025 77703013 7/8 x 21 777026 77703113 7/8 x 23 777027 77703213 7/8 x 25 777028

5033992N/A

N/A3Stainless

Steel

3 Aluminum

EPC4000

35

90, 1

15

4 ST

RO

KE

36

37

90, 1

15

4 ST

RO

KE

2005 Parts Catalog

*5006041*