ISO AluminumBattery Cables

Flexible Light-weight Solutions for Power Applications

General Cable’s Prestolite Wire Brand of ISO aluminum battery cable products are used in a variety of vehicle environments including battery positive, electric vehicle battery, hybrid electric,and other specialty applications.

Our aluminum battery cables provide the best value in the industry with class leading materials, offering you a great combination of properties such as flexibility, fluid resistance, and abrasion resistance at lower weight than copper cables for your demanding needs.

Since 1911, Prestolite Wire has been engineering a complete line of wire and cable, electrical components, wire harnesses and fully assembled electronic modules and systems to serve the global transportation market and the automotive aftermarket.

ApplicationsThe superior product of choice for the harsh conditionsencountered in the following environments:• Battery Positive• Starter Cable• Grounds• Electric Power Steering, Air Conditioning, Brakes• Any place routing is a challenge

Features• Light-weight aluminum conductors • Flexibility allowing for ease of installation• High temperature capabilities• Cut, tear, and abrasion resistance• Thermoset materials will not melt• Resistant to automotive chemicals• Low temperature impact resistance

Design Options• Materials: EDPM, XLPE, XLPO, XLFE• Temperature Classes: 125°C, 150°C, 200°C, 225°C• Thin and Thick Wall Constructions• ISO A, B, or C Strand Available, other lower cost options available• Colors: black, red or orange (others available upon request)

CompliancesMeets and exceeds the following requirements:• ISO 6722-2 and ISO 19642(2018)• FORD ES-BK2T-1A348-AA• GM GMW17059• FCA MS.90036, MS-13226

Nominal Conductor

Size (mm2)

Maximum Conductor Diameter

(mm)

Thin wall Thick wall

Insulation thickness

(mm)

Cable OD (mm) Insulation

thickness (mm)

Cable OD (mm)

Min Max Min Max

8 4.30 0.32 4.60 5.00 0.64 5.00 5.90

10 4.50 0.48 5.30 6.00 0.80 5.90 6.50

12 5.40 0.48 5.80 6.50 0.80 6.60 7.40

16 6.30 0.52 6.40 7.2 0 0.80 7.7 0 8.30

20 6.90 0.52 7.00 7.80 0.88 8.1 0 9.10

25 7.80 0.52 7.90 8.70 1.04 9.40 10.40

30 8.30 0.64 8.70 9.60 1.04 9.70 10.90

35 9.00 0.64 9.40 10.40 1.04 9.60 11.60

40 9.60 0.71 10.00 11.10 1.12 11.20 12.40

50 10.50 0.71 11.00 12.20 1.20 11.50 13.50

60 11.60 0.80 12.00 13.30 1.20 13.40 14.60

70 12.50 0.80 13.00 14.40 1.20 13.50 15.50

85 13.60 0.90 14.40 15.80 1.28 14.80 16.80

95 14.80 0.90 15.30 16.70 1.28 16.00 18.00

120 16.50 1.28 17.70 19.70

ISO Aluminum Battery Cables

Strand construction per customer requirement. ISO A, B, and C stranding, and lower cost alternatives available.