IRONS – 2K13 -...
Transcript of IRONS – 2K13 -...
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2nd National Conference on Innovative Research on New Technologies
“Creativity in the Changing Scenario”
Copyright © 2013 by Bonfring
All rights reserved. Authorized reprint of the edition published by Bonfring. No part of this book may be reproduced in any
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ISBN 978-93-82338-49-9
Bonfring
292/2, 5th Street Extension, Gandhipuram,
Coimbatore-641 012.
Tamilnadu, India.
E-mail: [email protected]
Website: www.bonfring.org
Chairman’s Message
I delighted to express my heartfelt greeting to conduct the National Conference on
Innovative Research on New Technologies (IRONS’2k13) on 22nd March 2013 to enthuse
and motivate Faculty/Research Scholars/Engineers and Budding entrepreneurs. The
advancements in Mechanical & Production Engineering thrives in all aspects to emulate the
present global fiscal crisis and economical slow down. We feel it will be a best beginning
and well aware that it is an instance too. I am sure your stint in our college will be mentally
enriching and spiritually transforming the thoughts delivered through this conference.
This forum would definitely lay a strong platform to the Mechanical Engineers
towards the speedy growth and development of their field.
I am so happy to know this National conference will certainly serve the purpose and
a lot number of new thoughts and ideas are expected to be coming up.
I wish let all their efforts be directed towards the success and all the best.
Lion.C. Subramanian
Chief Patron, IRONS - 2K13
Lion.C. Subramanian
Chairman
Principal’s Message
I am very glad that the Mechanical and Production Engineering Department
organizing a 2nd
National Conference on Innovative Research On New
Technologies “IRON’S 2k13” on 22 March 2013. This platform motivates the
Faculty/Research Scholars/Engineers to gain higher levels of knowledge apart
from their academic studies. The fundamental needs of research especially in
Mechanical engineering fields are important because it is finding increasing use in
the study of other disciplines. Conferences, not only provide opportunities to get
exposed one’s own knowledge but also to acquire the cherished experience of
others. They also provide chances to get interacted with different people of
different expertise.
Hope you all would get the optimum benefit through your participation in
the Conference. The Conference aims to Introduce and discuss the recent advances
in the various emerging areas as well as to review the promising research trends in
Mechanical & Production Engineering. Another objective of this conference is to
make it possible for all Participants to combine together and share their research
experiences. Participating as an author in IRONS 2k13 would give you an
unrivalled opportunity to disseminate the findings of your research work to the
congregation.
Dr.S. Ragunathan, Ph.D.,
Principal
Join us to enjoy this great professional event along with the warmth and
beauty of JIT.
As a Patron of the IRON’S 2k13, I believe that this conference will help us
in many directions to think in developing our country’s research activities and to
make India as a well country before 2020.
I congratulate the Department of Mechanical and Production Engineering
their untiring efforts in organizing this National conference and also for bringing
out the proceedings of the conference.
My greetings to all the participants of this conference.
Dr.S. Ragunathan, Ph.D.,
Patron, IRONS 2K13
Chief Guest’s Message
Raja M Ph.D
Assistant General Manager
Tata Motors Ltd
I am very glad to hear that M/S. Jayalakshmi institute of Technology is
organizing a day Conference on innovative research on new technologies on
22nd March, 2013 for Mechanical and Production engineering students. In this
conference, eminent personalities from industry and students also from other
institutions are invited for making presentation. Students are to be exposed
on the requirements of creativity and innovativeness in the emerging
technologies. I feel this will give an opportunity for the students to get
awareness about the industry expectations and also tools they should get
familiarized for meeting future requirements of industry which will enable the
students for preparation to work on emerging new technology.
I wish the management of Jayalakshmi institute of Technology great
success tuning student community for future human resource requirements of
our country and also to organize more such conferences in future for the
benefits of the students.
About College
JAYALAKSHMI INSTITUTE OF TECHNOLOGY is one of the fastest
growing Institution in Tamilnadu. It is situated at eco-friendly hillock areas
with a sprawling campus on NH-7 in between Dharmapuri-Salem towns.
The college was established in the year 2008 by Chenthamarai
Ramanujam Educational Service Trust (CREST). The founder, Ln.C.
Subramanian, who is the great Philanthropist and well known Industrialist,
has a vision to impart quality education at optimal cost with a special focus for
the education, empowerment and entrepreneurship for rural youth. Since
JIT’s inception, it has been relentlessly servicing the society by, providing
Technical Education to the urban & rural youth. The college has six
departments offering 4-year BE/B.Tech Programme and 2-PG programme in
Master of Engineering (ME), and Master of Business Administration (MBA).
The college has highly qualified, experienced, efficient, devoted & dedicated
faculties. It has established itself as one among the best institutions in
Tamilnadu.
About Department
The Department of Mechanical & Production Engineering were
established in the year 2009 and 2010 respectively. Departments have well
equipped laboratories with state-of-the-art infrastructure facilities which
includes Heat Power Lab, Dynamics Lab, Heat Transfer Lab, Advanced
Manufacturing Lab, Strength of Materials Lab, CAD/CAM centre equipped with
Latest Softwares with Tool room and CNC Training Centres with the state of
art Technology in the field of Tool Design & Development. Departments are
supported by our promotor’s manufacturing industries such as Jayalakshmi
Engineering Enterprises (JEE), Hosur Jayalakshmi Pressings Pvt Ltd (JPPL),
Hosur which makes the programme a unique learning experience.
Mechanical Engineering Department has established, Master of
Engineering ME (CAD/CAM), ME (ED) in the year of 2011 & 2012 respectively.
The departments have conducted many National Level Seminars, Workshops,
Faculty Development Programs and Short term training Programs. It offers
industrial consultancy services and R & D Projects.
Objective and Scope of the Conference
The objective of the conference is to bring the Researchers, Educators,
Professional Engineers and Technologists into a single forum to share &
debate their Innovative ideas on newer technologies in Engineering, Product
Design, Processes, and Computing systems. Further, analysis of various
engineering system & incorporation of automation in the system will be
discussed. The end of the conference there will be possible solutions and
conclusions on the challenges emerging out of the theme.
It is anticipated that at the end of the conference there must be a
possible solution and conclusions on the challenges in emerging fields.
Organizing Committee
Chief Patron
Lion.C. Subramanian, Chairman
Patron
Dr.S. Ragunathan, Principal
Conveners
Prof.S. Siva Kumar, HOD/Production
Prof.V. Munusami, HOD/Mechanical
Organizing Secretaries
Mr.J. Balaji, Asst. Professor/Mech
Mr.P. Murugesan, Asst. Professor/Prod
Executive Committee
Mr.S. Suresh, Asst. Professor
Mr.V. Thennagan, Asst. Professor
Mr.V. Prabu, Asst. Professor
Miss.M. Bhuvaneshwari, Asst. Professor
Mr.R. Karthick, Asst. Professor
Mr.S. Hariprasath, Asst. Professor
Mr.N. Sivabalan, Asst. Professor
Mr.K.C. Rajesh, Asst. Professor
Mrs.G. Deepa, Asst. Professor
Mr.J. Karthick, Asst. Professor
Advisory Committee
Dr.L. Karunamoorthi, Professor &
Head/Dept. of Mechanical Engineering,
Anna University, Chennai.
Dr.N. Sivaprasad, Professor/Dept. of
Mechanical Engineering, IITM, Chennai.
Dr.Sarith Kumar Das, Professor/Dept. of
Mechanical Engineering, IITM, Chennai.
Dr.K.P. Karunagaran, Professor/Dept. of
Mechanical Engineering, IITB, Mumbai.
Dr.P.V. Mohanram, Professor &
Head/Dept. of Mechanical Engineering,
PSG Tech, Coimbatore.
Dr.K. Shanmuga Sundaram, Assistant
Professor/ Dept. of Mechanical
Engineering, Anna University, Chennai.
Dr.S. Bala Sivanantha Prabhu, Assistant
Professor/ Dept. of Mechanical
Engineering, Anna University, Chennai.
Dr.P. Ashokan, Professor & Head/Dept.
of Production Engineering, NIT, Trichy.
Dr.P. Vivekananda Shanmuganathan, Professor/Dept. of Mechanical Engg, VIT University, Vellore. Dr.M. Pradeep Kumar, Assistant
Professor/ Dept. of Mechanical
Engineering,Anna University, Chennai.
Dr.G.M. Vasudevan, General Manager,
Ashok Leyland, Hosur.
Dr.T. Periyasamy, Manager (Engine R & D),
Mahindra & Mahindra Ltd, Chennai.
Dr.G. Mathan, Researcher, TATA Steels,
Jamshedpur.
Mr.P.K. Saranathan, General Manager, (HRD)
TVS Motors, Hosur.
Mr.N. Sathishkumar, Scientist, DRDO, Cochin.
Contents
Paper ID Title/Author Page No.
DE008 Design and Analysis of Microswitch
C. Ilaiya Perumal and Dr.M. Thangavel
1
DE020 Design and Analysis of Twelve Links and Six Legs Using Modern
Softwares
M. Sayee sankar and R. Vivekanathan
6
ME003 A Framework for Successful New Product Development
G. Rajan and G.A. Ashok kumar
10
ME005 Design and Analysis of Micro Electro Discharge Drilling Machine P. Suresh, C. Sundarapandiyan and Venkatesan
14
ME008 Abrasive Fluid Jet Machining Nozzle Wear Analyis Using CFD
E.S. Sathish kumar and A. Sittaramane
19
ME009 Design Optimization of Muffler of an Internal Combustion Engine Using Computational Fluid Dynamics
S. Sivaraj and A. Sittaramane
23
ME011 Wear Properties of Aluminium Base Titanium Coated Composite
Material
V. Sakthivel and A. Sittaramane
27
ME012 Investigation of Jute and Glass Fiber Reinforced Hybrid Composite
Material
K. Janarthanan and K. Srinivasan
31
ME014 Analysis and Improving the Performance of Heat Pipe by using
Nano Particles
Ravisankar Rajaram and G. Kanmani
38
ME015 CFD Analysis of Intake System & Air Filter of an Automobile for
its Effective Performance
R. Srinivasan and R. Sukumaran
42
ME016 Composite Material for Milling Machine Tool Bed
V. Dineshkumar
46
ME017 Fabrication and Design Analysis of Composite Pipes
G.S. Molly Irine, V. Vetriselvan and R. Sukumaran
49
ME018 Mechanical Properties of Ni –Al2o3 Composite Coating on Mild Steel Substrates Obtained by Pulse Electrodeposition
M. Vinothkumar A. Baraniraj
53
ME021 Influence of Addition of Calcium on the Wear Response of Al6063/Sic Metal Matrix Composites
V. Manoharan and D. George Oliver
56
ME025 Failure Analysis of Powder Compacting Tool Using ANSYS
R. Sulaiman and R. Sukumaran
59
ME039 Wear Behaviour of Aluminium 6061 Based Metal Matrix Composites Reinforced With Al2o3 and Sic
J. Ekanthamoorthy, D. George Oliver and K. Senthil Kumar
63
ME040 Synthesis and Analysis of Aluminium Metal Matrix Composite
R. Dinesh Kumar and P. Lakshmi Kanthan
66
TE026 Performance Improvement of Solar Cell by Nano Coating
K. Anbu Vasanthan and S. Dhanushkodi
69
TE027 Fabrication and Analysis Thermal Energy Storage System Based on Novel Phase Change Material
A. Abilash Rajiv Dharan and S. Dhanushkodi
72
TE010 CFD Analysis of Compressible Flow Across a Carburetor Venturi
K. Baskaran and A. Sittaramane
76
TE016 Optimization of Fuel Injection Regime in a Direct Injection Diesel
Engine with Diesel Blends at Various Proportions Using Fluent
K. Ramesh, S. Yaknesh and C. Prince Victor Jenies
80
TE017 Optimal Design Parameters of Natural Draught Cooling Towers Using CFD
K. Nallathambi and D. Geroge Oliver
84
DE015 Experimental Study on Contact Less Gripper Using Swirl Energy
J. Dinesh, V. Munusami and Dr.S. Ragunathan
88
DE026 Design & Analysis of Full Circle Break Pad Actuation
S. Shanmuga Sundaram and J. Balaji
92
ME002 Experimental Testing on Hybrid Polymer Composites
M. Sudhagar and K. Mohankumar
96
ME020 Mechanical Properties of Natural Fibre
(Banana, Coir, Sisal) Polymer Composites
M. Sakthivel and S. Ramesh
99
ME042 Influence of Tool Material and Tool Rotation Speed on Tensile Test Properties of FSW Joining of AZ31B Magnesium Alloys
Dr.S. Ramesh and J. Balaji
104
TE021
CFD Analysis for Flow Accelerated Corrosion Problems in Pipes and Bends
J. Vinod
108
DE001 Design Oround to L-section Using B-Spline Curves
D.R. Joshua
114
DE011 Design of Round to Square Extrusion Die using NURBS Curve by MAYA Software and Analyze using Deform 3D Software
J. Kannan, R. Raguraman and C. Ramesh
120
DE032 Design and Analysis of Mono-Rail Hydraulic Hoist
S. Udhaya Kumar, C. Ashok Kumar, S. Muniraj and M. Shanmuga Anand
124
ME006 Mathematical Modeling and Experimental Analysis of Mechanical Properties of ALFA Composites for Automotive Applications
M. Sathishkumar, B. Ramkumar, S. Ra jnarayanan, Dr.S. Selvi and Dr.E.
Rajasekar
130
ME036 Analysis of Homogeneity Performance of V-Blender Based on Certain Parameters
D. Rozinadane and G. Kanmani
134
ME037 Experimental Investigation of Mechanical Behaviour of Polymer Based Composite Material Blended with Bamboo and Glass Fiber
M. Syed Ferozkhan, V. Praveen Kumar, K. Ranjith Kumar and M. Rajesh
138
TE028 An Investigation on Jatropha curcas Bio-Diesel
N. Manikanda Prabu and Dr.S. Nallusamy
142
ME040 Friction Stir Welding for High Strength Aluminum Alloy
S. Suresh and Dr.K. Venkateshan
147
DE030 A Study on Material Selection of I.C.Engine Piston under Static Loads
M. Senthil Kumar and Dr.S. Ragunathan
153