IRC5-IRB340 Prod Man 3HAC022546-001 Reference Rev- En Ref
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Transcript of IRC5-IRB340 Prod Man 3HAC022546-001 Reference Rev- En Ref
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Product manual, reference informationIRB 340
Document ID: 3HAC 022546-001Revision -
The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no re-sponsibility for any errors that may appear in this manual.
In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's written permission, and contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
Additional copies of this manual may be obtained from ABB at its then current charge.
©Copyright 2003 ABB All rights reserved.
ABB Automation Technology Products ABRobotics
SE-721 68 VästeråsSweden
Product Manual IRB 340 2
1 Spare Parts
1.1 Manipulator
Item numbers in spare parts list below, refer to item numbers on the foldouts. Articles written in bold and
underlined text (Ex. Qty.2), under “Remark”, are specially designed as spare parts for Collision Main-
tenance.
See also 1.1.7 Collision Maintenance Parts in this chapter!
Different robot versions
1.1.1 Arm System and External Details
Foldouts 1 and 2.
Item Qty Name Art. No. Remark
1 6 Bar 3HAC2090-1 Qty. 2
2 12 Wear-ring 3HAC2091-1 Qty. 12
3 6 Spring unit 3HAC3958-1
4 24 Roller 3HAC3062-1 Qty. 24
6 12 Joint ball 3HAC5176-1
7 4x3ml Loctite 243 3HAC7181-1 Qty. 1
8 1 Movable plate with swivel 3HAC6913-1
9 1 Telescopic shaft, WashDown 3HAC11477-3 IRB340SA &SAS
(incl. item 12, 13)
10 1 Seal ring (V-ring) 3HAB3732-16 V-20S
11 1 Telescopic shaft 3HAC5115-2 (incl. item 12, 13)
12 4 Set screw, dog point 3HAC12846-1 M5x16
Qty. 6
13 2 Universal Joint 3HAC17400-1 Qty. 1
16 1 Dust cap 5217649-9 opt. 218-5
17 1 Dust cap 3HAA1001-630 opt. 218-5
18 1 Cover 3HAC16406-1 If not = opt. 218-5 or
opt 218-9
19 8 Hexagon bolt with flange 9ADA181-12 M6x16, 8.8
22 1 Labels IRB 340 3HAC3919-1
23 3 Parallel arms 3HAC5234-1 Incl. items 1,2,3,4
Pay load Standard WashDown WashDown Stainless
1 kg IRB 340 IRB 340SA IRB 340 SAS
2 kg IRB 340/2 IRB 340 SA/2 IRB 340 SAS/2
Product Manual IRB 340 3
1.1.2 Movable plate
Item Qty Name Art. No. Remark
24 1 Movable plate 3HAC6921-1
25 1 Parallel pin 3HAC6912-1
26 1 Swivel cup 3HAC6922-1
27 1 Swivel axis 3HAC020806-001
28 1 Lock nut 3HAC6925-1
29 2 Grove ball bearing 3HAB3643-19
30 1 Seal 3HAC3296-4
31 1 Spring washer 3HAC2864-14
34 1 Retaining ring bore 3HAC5215-2
1.1.3 Manipulator Base
Foldouts 3, 4 and 5.
Item Qty Name Art. No. Remark
1 1 Basebox 3HAC5354-1 White
2 3 Motor axes 1-3 3HAC9494-1 Siemens
2 3 Motor axes 1-3 3HAC023938-001 Yaskawa
2 3 Gear axes 1-3 3HAC5228-1 White
3 6 Parallel pin, hardened 3HAC3785-3
4 18 Plain washer 9ADA312-8 10.5x20x2
5 18 Hex socket head cap screw 3HAB3402-51 M10x30, 8.8
Gleitmo 610
6 6 Distance screw 3HAC3030-11 M8
7 3 Distance screw 3HAC3030-12 M6
8 1 Sealing strip 3HAC2989-1 EDPM rubber
9 30 ml Loctite 406 12341919-37
10 1 Transmission cover axes 1-3 3HAC5153-1 Flexlogo
11 1 Push-button 1SFA616100R1006 Black
12 1 Bracket SK616013-F
13 1 Membrane SK615503-2
14 1 Lamp unit 3HAC16738-1 opt. 213-1
15 7 Hexagon bolt with flange 9ADA181-11 M6x12, 8.8
16 3 Flange cover 3HAC4250-1 Without mech. stop
16 3 Flange axis 1-3 3HAC021118-001 Incl. m echanical stop
17 3 Sealing ring 3HAC3934-1 D=60/70 B=10
Product Manual IRB 340 4
18 3 Flange gasket, axes 1-3 3HAC4309-1
19 9 Hexagon bolt with flange 9ADA181-12 M6x16, 8.8
20 1 Console 3HAC4272-1
21 4 Connector bracket 3HAC4232-1
22 1 Gearbox with motors 3HAC17374-2 Siemens
22 1 Gearbox with motors 3HAC2641-6 Yaskawa
23 3 Plain washer 9ADA312-6 6.4x12x1.6
24 3 Hex socket head cap screw 9ADA183-25 M6x20, 8.8
25 1 Back-up washer 3HAC0110-1 82x40, H=2
26 1 Flange gasket axis 4 3HAC5329-1
28 1 Serial measurement board 3HAC17396-1
29 5 Torx pan head screw 9ADA618-44 M5x12, 8.8
30 1 Power cable 3HAC1761-1
31 1 Signal cable 3HAC1762-1
32 1 Base cover gasket 3HAC3399-1
33 1 Base cover 3HAC5356-1 White
34 1 Fan 3HAB7311-1
35 1 Fan cable 3HAC3196-1
36 2 Torx counters roll screw 9ADA633-37 M4x25, 8.8
37 1 Fan cover 3HAC3029-1
38 6 Hexagon bolt with flange 9ADA181-29 M8x50,8.8
39 3 Lifting eye 3HAC16404-1 90x60, T = 5
40 3 Upper arm 3HAC2078-1 Without mech. stops
40 3 Upper arm 3HAC021121-001 Incl. mechanical stop
41 18 Hex socket head cap screw 3HAB3409-29 M6x40, 12.9
Gleitmo 610
42 3 VK-cover 3HAA2166-21 D=68, B=8
43 1 Ventilation gasket 3HAC3400-1
44 1 Top cover gasket 3HAC3401-1
45 1 Gasket 3HAB7957-1
46 1 External Air connection 3HAC16405-1
47 1 Ventilation hose 3HAC4426-1
48 2 Hose clip 3HAC4428-1 D=73-83
49 17 Cable straps, outdoors 21662055-3 4.8x208
50 1 Earth symbol 3HAB5617-1
51 1 Membrane SK615503-2
52 3 Sync. cover 3HAC2094-1
53 3 Hex socket head cap screw 9ADA183-34 M8x12, 8.8
Product Manual IRB 340 5
54 1 Label 3HAC2151-1 Resolver values
55 10 ml Grease 3HAC3262-1 Qty 1
Approved for consumer goods industry
57 1 Flange cover axis 4 3HAC5328-1
58 1 Sealing ring with dust lip 3HAB3701-27 D = 12/28, B =7
59 6 Hexagon bolt with flange 9ADA181-11 M6x12, 8.8
60 3 Hexagon bolt with flange 9ADA181-11 M6x12, 8.8
61 18 Plain washer 9ADA312-6 6.4x12x1.6
62 1 Battery pack 4944026-4 Ni-Ca 7.2V, 4Ah
63 2 Cable straps, outdoors 21662055-6 7.6x368
64 1 Instruction plate 3HAC2589-1
65 7 Hexagon bolt with flange 9ADA181-11 M6x12, 8.8
66 1 Internal air tube 3HAC7095-1 IRB340SA & SAS
70 1 VK-cover 3HAA2166-22 D = 110, B = 12
71 1 Signal cable 3HAC9880-1
72 1 Basecover, Stainless 3HAC16403-1 IRB 340 SAS
73 1 Basebox, Stainless 3HAC16402-1 IRB 340 SAS
74 1 Gearbox ax 1-3 with motor 3HAC7093-1
and hosekit
1.1.4 Vacuum System
Foldout 6.
Item Qty Name Art. No. Remark
1 Vacuum system, complete 3HAC4236-1 opt. 218-9
1 1 Ejector unit 3HAC022922-001
2 1 Air filter plate 3HAC16410 372x322, T=2
3 2 Hose nipple 3HAC4788-1
4 1 Angle bracket for hose 3HAC16411-1 181x101, T=2
5 1 Hose grommet 3HAC4169-1 Di=16
6 1 Air filter 3HAC3718-1
7 4 Hexagon head screw 9ADA123-11 M5x12,Steel A4-80
8 4 Hexagon head screw 9ADA120-21 M6x16,Steel 8.8-A2F
9 4 Prev. torque nut, non-metallic 9ADA299-4 M6,Steel A2-70
10 2800 mm Hose 3HAC4927-1 PVC 15.5/10
1450+800+550
Qty. 1
11 3 Hose holder, medium 3HAC3150-1
Product Manual IRB 340 6
12 5 Releasable cable straps 3HAB7711-1 Qty. 3
13 1 Sealing plug 3HAC7953-1
14 1 Hose nipple 3HAC6927-1 R1/4”
15 3 Hexagon head screw 9ADA123-5 M4x20,Steel A4-80
16 6 Plain washer, large 3HAC5022-1 4.3x12x1,Steel A4
17 3 Prev. torque nut, non-metallic 9ADA299-2 M4,Steel A2-70
19 1 ml Loctite 542 12690014-412
20 1 Dust cap 5217649-9
21 1 Valve unit 3HAC8030-4 With cable
22 1 Vacuum switch 3HAC8030-3
23 2 Pump unit 3HAC8030-2
24 1 Sealing ring 3HAC4133-1 13,3 x 18
25 1 ml Loctite 243 3HAB7116-1
2 Hose nipple 3HAC4788-2
1 Air filter 3HAC023025-001
4 Hexagon head screw 9ADA123-2 M4x10,Steel A4-80
1.1.5 Hoses and Spare Parts
Foldout 7.
Item Qty Name Art. No. Remark
1 7 Prev. torque nut, non.metallic 9ADA298-4 M6
2 5 Hexagon head screw 9ADA120-21 M6x16, 8.8
3 1 Air filter plate 3HAC4114-1
4 6 Hexagon head screw 9ADA120-5 M4x20, 8.8
5 6 Plain washer, large 3HAC5022-1 4.3x12x1
6 6 Prev. torque nut, non-metallic 9ADA298-2 M4
8 3 Releasable cable straps 3HAB7711-1 250 x 4,8
9 4 Prev. torque nut, non-metallic 9ADA298-3 M5
10 4 Hexagon head screw 9ADA120-11 M5x12, 8.8
11 1 Releasable cable straps 3HAB7711-1 250 x 4,8
12 1 Angle bracket for hose 3HAC3717-1
14 1 Hose grommet 3HAC4169-1 Di=16
16 1 ml Loctite 243, (3 ml tube) 3HAC7181-1
18 1 Sealing plug 3HAC7953-1 R1/4”
19 2 Hose nipple 3HAC6927-1 R1/4”, hose diam. 10
20 300 mm Hose 3HAC4927-1 15.5/10
Product Manual IRB 340 7
21 390 mm Hose 3HAC4927-1 15.5/10
22 3 Hose holder, large 3HAC4518-1
23 1800 mm Hose 3HAC7136-1 Di=19, Dy=27
24 1 Hose holder, Upper Arm 3HAC4516-1
25 1 Hexagon head screw 9ADA56-12 M6x35
26 2 Hex socket head cap screw 9ADA183-31 M6x50
33 1450 mm Hose 3HAC4927-1 15.5/10
34 3 Hose holder, medium 3HAC3150-1
1.1.6 Ventilation Hose Parts
1 Ventilation hose parts 3HAC15475-1 Contains parts below
1 1 Hose Nipple 3HAC4769-1 1310 1/4”RX3/8”
2 1 Sealing ring 3HAC4133-1 13.3x18
3 550 mm Hose 3HAC4927-1 15.5/10
4 1 Cable straps, outdoors 21662055-3 4.8x208
5 1 VK-Cover 3HAA2166-21 D=68, B=8
1.1.7 Collision Maintenance Parts
Articles in the spare parts list above, written in bold and underlined text under “Remark” (ex. Qty. 2)
are specially designed as spare parts for Collision Maintenance. These parts can be ordered as Collision
maintenance parts.
Item Qty Name Art. No. Remark
1 1 Collision maintenance parts 3HAC18244-1
Tightening torgue 4Nm
A
Axis 3
Axis 3
Axis 1 Axis 1
1
23
2
3
4
7 6
87
24
12 13
11 9
Telescopic ShaftWash Down
A
12 7
22
19
10
25
B-B26
27
28
29
30
B
B 31
34
Foldout 1
16
17
18
Foldout 2
Axis 3
Axis 1
Axis 2
Vacuum switch
Air supply (max 6 bar)
Vacuum
Exhaust Air
R1.CS
1
2
Ax.2
Ax.1
Ax.3
9 Nm
A-A
Lay out for cables see foldout 5
F-F See foldout 4
D-D See foldout 5
E-E See foldout 6
9 Nm 9 Nm
14 Nm
33 Nm
Ax.1
Ax.2
Ax.3-4
9 Nm
11 Nm
9 Nm
Ax.1
Ax.2
Ax.3
3
4 5
6
Foldout 3
7
AA
10
1855
16
19
17
4241 6140
15242322
20
59
73
70
74
F
F
E
E
DD
Foldout 4
7
9
2210
F-F from foldout 3
4 Nm
Ax.2
Ax.2
Ax.3
Ax.3
Ax.1
199 Nm
57
58
55
26
52 53333244
B
B
Ax.1
45 3946 47 48 65
14 Nm
43
38
9 Nm 60
Ax.3
Ax.2
Ax.1
B-B
37 35
36
34 33 54
25
55
8
72
R4. Fan
RM
R2.SMB
95
R4.FAN
R3.FB
4
R3.M
P2
S1R3.H1
R3.MP1R3.H2
R2.FB4-6
R1.MP1-3
R3.FB3
C
R3.F
B2
R1.H1
R3.MP3
R1.H1
R1.MP4-6
R3.M
P4
C
R3.FB1
PTC
120
Foldout 5
D-D from foldout 3
Ax.1
NoteButton/lamp must be tightend to transmission cover. This to ensure IP 67.
E-E from foldout 3
C-C from foldout 3
9 Nm
30
63
62
64 49
Placed under item 62
66
28
50
29
20
31
35
49 21 15
Signal cables.item 31, are located under connector brackets, item 21.
12
11
13
14
51
R3.
FB2
( R3.
FB1
)( R
3. F
B3 )
( R3.
FB4
)
S171
No cables in this area
Ax.2
Ax.3-4
Tube of Composit
A-A
Length=1450mm
Twisted 3/4 turn
Push the Cable Strap through the holes before mounting of item 2.
the arrow.in the direction of Mount the filter
Air Supply
Item 2 will be mounted by this screws
Straight
length
of Hose
=300±5A
A
Length= 800mm
Foldout 6
13
16
17
6 7
2
12 8 9
1 21 22 20
10
11 12
3 19 5 12 4
15
11
12
10
14
150±10
2423
150±5
10
Foldout 7
22
4
6
3
1
26
1 2
19 20 21
8
1 25
24
23 1 2
3
344
5
68
19 18
834
33 9 10 14 11 12
B-B
Hose length between clamps: 510
Hose length between clamps: 460
Large Hose Medium Hose
Twisted 3/4 turn
Item 3 shall be mounted by this screws.
50±10
150±
10
Straig
ht len
gth of
Hos
e=30
0±5
150±
5
B
280
160
160 B
BB
70
250
Content Sheet1
Number of sheets9
Revision01
Circuit D
iagram 3H
AC2105-3
Connection Point Location
Revision01
Number of sheets9
Sheet2
Circuit D
iagram 3H
AC
2105-3
Revision01
Number of sheets9
Sheet3
Serial Measurement Board
Circuit D
iagram 3H
AC
2105-3
Motor Axes 1-3
Circuit D
iagram 3H
AC
2105-3Revision01
Number of sheets9
Sheet4
Axis 4
Circuit D
iagram 3H
AC
2105-3Revision01
Number of sheets9
Sheet5
Revision01
Number of sheets9
Sheet6
Feed-Back Axes 1-4
Circuit D
iagram 3H
AC
2105-3
Circuit D
iagram 3H
AC
2105-3
Customer Connection: OptionRevision
01Number of sheets
9Sheet
7
Revision01
Number of sheets9
Sheet8
Ejector Unit: Option
Circuit D
iagram 3H
AC
2105-3
Vacuum
Blow Release
Pressure Switch
External Connections: Options
Circuit D
iagram 3H
AC
2105-3Revision01
Number of sheets9
Sheet9