SPARE PARTS LIST

CHAIN SAWS

545

ACCESSORIES 545

ACCESSORIES 545

Ref Part No Description Remark QTY KIT1 575 43 92-01 TOOL 12 522 52 11-01 COMBINATION WRENCH 1 13 503 55 86-01 SPANNER 1 14 503 55 86-02 SPANNER 1 15 503 62 12-01 GREASE 1 16 501 91 14-01 GREASE GUN 1 17 576 69 23-01 SERVICE TOOLS Engine diagnostic tool 18 576 18 34-01 CABLE ASSY Diagnostics cable 1 79 522 98 66-01 WINTER KIT 110 525 55 80-01 WINTER COVER 1 911 578 12 55-01 WINTER PLUG 1 912 503 21 70-16 SCREW CCRPANT 2 913 740 42 01-00 O-RING 2 914 577 88 72-01 ENCLOSED KIT 115 576 95 22-01 CABLE ASSY Diagnostics cable 545 1 716 503 26 72-01 GLUE 1

CARBURETOR & AIR FILTER 545

CARBURETOR & AIR FILTER 545

Ref Part No Description Remark QTY KIT1 522 67 54-04 AIR FILTER ASSY NYLON 80 µm black 11 522 67 54-05 AIR FILTER ASSY NYLON 44 µm yellow 11 522 67 54-06 AIR FILTER ASSY FELT white 11 522 67 54-07 AIR FILTER ASSY NYLON 25 µm orange 12 574 19 89-03 FILTER HOLDER ASSY 13 522 90 73-01 SHACKLE 1 24 510 01 72-02 CHOKE CONTROL ASSY 15 505 15 62-01 SCREW 16 525 58 81-01 SEALING 17 503 93 66-01 PRIMER HOUSING 18 503 20 25-50 SCREW IHSCM 29 587 64 54-04 VENTILATING HOSE From s/n 20153900097 1 99 589 35 71-01 VENTILATING HOSE Up to s/n 20153900096 110 587 08 48-04 CARBURETTOR KIT AT-7B 111 510 02 06-01 SCREW IHSCM 412 523 06 40-02 FLANGE 113 503 22 65-03 SQUARE NUT 2 1214 525 50 00-03 INLET PIPE ASSY 115 522 95 10-01 INTERMEDIATE WALL 116 525 61 92-01 SEALING 117 525 61 90-01 SEALING 118 523 05 68-01 FUEL HOSE 1

19 . TBD Download from your localsupportsite 1

20 577 53 64-01 WIRING ASSY 121 585 19 50-01 SUPPORT SLEEVE 1

CARBURETOR DETAILS 545

CARBURETOR DETAILS 545

Ref Part No Description Remark QTY KIT1 587 08 48-04 CARBURETTOR KIT AT-7B 14 577 26 29-01 RETAINER 1 15 574 35 77-01 LEVER 1 16 576 61 85-01 LEVER 1 17 577 21 92-01 THROTTLE LEVER ASSY 1 18 574 35 79-01 LINK 1 19 574 35 81-01 COVER 1 110 575 79 48-01 INLET 1 111 575 79 47-01 COVER 1 112 574 35 84-01 SHAFT ASSY 1 113 574 35 82-01 SHAFT 1 114 574 35 85-01 VALVE 1 115 574 35 75-01 VALVE 1 116 503 56 34-01 INLET 1 119 576 61 88-01 NOZZLE ASSY 121 504 79 08-01 PLUG 1 122 502 84 69-01 PLUG 1 125 504 13 09-06 GASKET 1 126 574 35 86-01 GASKET 1 127 574 35 87-01 GASKET 1 128 577 01 66-01 DIAPHRAGM 1 129 574 35 88-01 DIAPHRAGM ASSY 1 130 501 46 87-01 SCREW 1 131 537 00 34-01 SCREW 1 132 537 00 31-01 SCREW 4 133 502 84 71-01 SCREW 1 134 544 11 15-01 SCREW 2 135 574 35 90-01 SCREW 1 137 576 61 89-01 SCREW 4 138 503 56 24-01 SPRING 1 139 574 35 93-01 SPRING 1 140 574 35 94-01 SPRING 1 141 577 66 61-01 REPAIR KIT 145 579 32 31-01 THROTTLE VALVE ASSY 1 146 501 66 61-01 SCREEN 1 147 505 52 01-25 PIN-METERING LEVER 1 148 574 35 96-01 BUSHING 1 149 502 84 74-01 LEVER 1 151 574 35 74-01 SHAFT ASSY 1 152 574 35 76-01 SPRING 1 153 576 61 90-01 VALVE 1 154 505 31 67-36 RING 1 155 576 66 65-01 GASKET KIT 1

60 . TBD Download from your localsupportsite 1

CHAIN BRAKE & CLUTCH COVER 545

CHAIN BRAKE & CLUTCH COVER 545

Ref Part No Description Remark QTY KIT1 522 67 75-01 HAND GUARD 12 537 20 90-01 SCREW 23 577 78 02-01 BUSHING 24 505 19 73-01 NUT 25 505 19 90-06 CLUTCH COVER ASSY 16 503 75 18-01 PIN KNEE-JOINT 1 57 503 21 70-10 SCREW CCRPANT 5 58 505 19 93-01 KNEE JOINT ASSY 1 59 503 90 83-01 BRAKE SPRING 1 510 505 19 95-02 BRAKE BAND ASSY 1 511 505 20 16-01 GUARD 1 512 505 19 97-01 COVER 1 514 523 05 80-01 LABEL 1 515 575 26 04-03 CHAIN TENSIONER KIT 1 516 740 48 07-02 O-RING 1 15, 517 503 23 00-63 WASHER 1 15, 520 537 01 74-01 BEARING SLEEVE 1 15, 522 505 19 98-01 CHAIN GUIDE 1 5

CLUTCH & OIL PUMP 545

CLUTCH & OIL PUMP 545

Ref Part No Description Remark QTY KIT1 577 51 82-01 CLUTCH ASSY 12 537 35 91-01 CLUTCH SPRING 3 13 575 26 10-03 CLUTCH DRUM ".325""x7" 14 501 45 74-02 RIM ".325""x7" 1 35 503 25 34-01 NEEDLE BEARING 1 36 505 20 08-01 WORM WHEEL 17 505 19 99-04 OIL PUMP ASSY 18 505 20 02-01 PUMP PISTON 1 79 505 20 03-01 CASING 1 710 503 23 00-60 WASHER 2 711 503 89 16-01 SPRING 1 712 505 20 14-01 ADJUSTMENT SCREW 1 713 721 11 64-30 GROOVED PIN 1 714 510 02 06-01 SCREW IHSCM 215 505 20 04-01 OIL HOSE 116 504 71 00-03 OIL PLUMMET 117 720 12 33-00 PARALLEL PIN 2 718 503 89 15-01 SPRING 1 719 505 20 01-01 PUMP CYLINDER 1 720 503 62 49-01 SEALING PLUG 1 7

CRANKCASE 545

CRANKCASE 545

Ref Part No Description Remark QTY KIT1 525 40 32-01 CARBURETTOR 12 503 20 02-16 SCREW IHSCFM 43 503 86 93-01 CARBURETTOR 24 581 55 92-01 BELLOWS 15 577 83 47-11 CRANKCASE ASSY 16 522 74 28-01 CHAIN GUIDE PLATE 17 503 21 26-16 SCREW IHPANM 28 537 40 35-01 FILTER 1 59 530 02 61-19 CHECK VALVE 1 510 537 21 07-01 SPRING GUIDE 111 503 43 65-01 POSITION SPRING 112 505 20 12-01 CATCH 113 503 75 18-01 PIN KNEE-JOINT 1 514 501 27 08-01 GUIDE BUSHING 2 515 505 21 73-01 BAR BOLT 2 516 505 11 15-01 SCREW IHSCM 2 517 503 20 08-03 SCREW IHSCM 519 578 40 05-01 SPIKE 120 537 37 79-02 CHAIN CATCHER 121 503 21 88-76 SCREW IHSCT 122 505 12 58-01 DEFLECTION LIMITER 123 503 89 47-01 SNAP 324 525 41 74-01 AIR NOZZLE 125 510 02 06-01 SCREW IHSCM 126 577 87 86-03 TANK CAP ASSY 127 589 24 13-01 GASKET 1 2628 503 57 89-01 HOLDER 1 2629 525 39 12-01 RADIAL SEAL 1 530 525 88 74-01 SCREW CITXPANT 131 577 76 66-03 GASKET KIT A=set of gaskets 132 577 88 72-01 ENCLOSED KIT 1

CRANKSHAFT 545

CRANKSHAFT 545

Ref Part No Description Remark QTY KIT1 577 76 73-10 CRANKSHAFT ASSY 12 505 13 35-03 BALL BEARING 2 13 525 43 42-03 BALL BEARING 1 14 503 25 63-02 NEEDLE BEARING 1 15 525 39 12-01 RADIAL SEAL 2 16 503 26 09-01 SEALING 1 1, 3

CYLINDER COVER 545

CYLINDER COVER 545

Ref Part No Description Remark QTY KIT1 587 24 86-04 CYLINDER COVER ASSY 12 587 14 95-01 LABEL 1 1

CYLINDER PISTON 545

CYLINDER PISTON 545

Ref Part No Description Remark QTY KIT1 574 51 96-01 SPARK PLUG 12 725 53 39-55 SCREW IHSCM 43 575 27 69-01 DECOMPRESSION VALVE 14 503 55 22-01 PLUG 15 576 71 76-02 SLEEVE 46 525 31 58-01 GASKET 1 127 577 76 47-06 CYLINDER ASSY 18 577 04 70-06 PISTON ASSY 1 79 577 95 83-01 PISTON RING 1 8, 710 737 44 10-00 SNAP RING 2 8, 711 503 25 63-02 NEEDLE BEARING 1 712 577 76 66-03 GASKET KIT A=set of gaskets 113 520 29 11-01 BUSHING 7

FUEL TANK 545

FUEL TANK 545

Ref Part No Description Remark QTY KIT1 503 21 28-13 SCREW CCRPANT 1 42 504 10 63-01 HANDLE INSERT 1 44 577 79 02-03 FUEL TANK ASSY 15 501 15 29-01 TANK VENT ASSY 1 46 544 09 98-01 THROTTLE LOCKOUT 1 47 544 09 99-01 SPRING 1 48 505 15 77-01 THROTTLE 1 49 720 18 25-20 PARALLEL PIN 1 410 579 48 24-01 THROTTLE CABLE ASSY 1 411 503 21 88-74 SCREW IHSCT 112 573 99 35-03 FUEL HOSE 113 503 44 32-01 FILTER 115 578 22 74-01 ANTIVIBRATION ELEMENT 116 505 12 87-01 ANTIVIBRATION ELEMENT 117 523 08 55-01 DEFLECTION LIMITER 118 501 00 76-01 LATERAL SUPPORT 119 522 62 00-03 TANK CAP ASSY 120 589 24 11-01 GASKET 1 1921 503 57 89-01 HOLDER 1 1922 503 21 88-76 SCREW IHSCT 123 577 84 43-01 DECAL 1 424 577 50 41-01 FUEL HOSE 1

HANDLE 545

HANDLE 545

Ref Part No Description Remark QTY KIT1 577 79 82-01 FRONT HANDLE 12 503 21 88-76 SCREW IHSCT 2 13 503 21 88-72 SCREW IHSCT 4 14 522 95 15-01 ANTIVIBRATION ELEMENT 1 1

IGNITION SYSTEM 545

IGNITION SYSTEM 545

Ref Part No Description Remark QTY KIT1 581 72 37-02 IGNITION MODULE ASSY 12 501 48 54-04 SPARK PLUG CAP ASSY 1 13 503 20 02-20 SCREW IHSCFM 24 577 96 76-02 WIRING ASSY 1 15 529 29 26-01 CABLE HOLDER 1 16 503 22 04-01 NUT 17 522 93 78-01 FLYWHEEL ASSY 18 503 23 00-42 WASHER 2 79 501 67 35-01 SPRING 2 710 501 67 32-01 PAWL 2 711 501 81 99-01 SCREW 2 712 504 04 35-05 CABLE COVER 1 113 503 23 85-01 SHRINKAGE HOSE 2 114 525 88 74-01 SCREW CITXPANT 1

MUFFLER 545

MUFFLER 545

Ref Part No Description Remark QTY KIT1 523 05 26-02 MUFFLER KIT 12 724 12 87-59 SCREW CRPANM 1 13 576 89 02-01 SPARK ARRESTER 1 14 725 53 76-55 SCREW IHSCM 2 15 576 88 56-01 SPACING TUBE 2 16 523 05 24-01 GASKET 1 1, 97 523 05 25-01 HEAT DEFLECTOR 1 18 503 20 73-20 SCREW IHSCM 29 577 76 66-03 GASKET KIT A=set of gaskets 110 577 90 22-01 WASHER 1

STARTER 545

STARTER 545

Ref Part No Description Remark QTY KIT1 522 79 62-01 AIR CONDUCTOR 12 522 74 25-04 STARTER ASSY 13 537 23 25-01 STARTER HANDLE 1 2, 144 505 30 51-25 STARTER CORD 1 2, 145 575 85 76-01 CLIP 1 2

6 537 28 32-01 REINFORCEMENT SLEEVE 1 2, 11,14, 15

7 505 15 81-01 STARTER PULLEY ASSY 1 2, 148 503 21 28-13 SCREW CCRPANT 2 2, 149 505 15 79-01 SPRING CASSETTE ASSY 1 2, 1410 544 08 03-01 SCREW 4 2, 1411 522 74 13-02 STARTER HOUSING 1 212 523 08 32-01 LABEL 113 505 15 85-01 WASHER 1 214 522 74 25-07 STARTER ASSY 115 522 74 13-04 STARTER HOUSING 1 1416 503 20 52-16 SCREW IHSCT 1 14

Illustrated Parts List - IPL Update

Product Name(s)

Description of change

Comments

Introduced from

Serial number / Date Remark s/n 20163500361 Valid for new Fuel Tank ventilation 501 15 29-01. s/n 20164300653 Valid for Air filter 522 67 54-07. s/n 20164300001 Valid for Tank cap assy. and gasket.

IPL updates

Page Title

Ref. no

New part no

Name

Excl. part no.

Remark

Fuel tank 5 501 15 29-01 Tank vent assy 537 35 95-01

Crankcase 26 577 87 86-03 Tank cap, assy 577 87 86-01

27 589 24 13-01 Gasket 505 41 10-01

Carburetor & Air filter

1 522 67 54-07 Air filter New spare part.

Form no:MERN-8SJE6Q Rev no: 4 Page 1 of 1

1. New improved Fuel tank ventilation 501 15 29-01 added on tank 577 79 02-03. Tank ventilation

improved regarding higher opening pressure.

2. A New Air filter, 522 67 54-07 has been introduced. This air filter has a new filter fabric with 25 µm. The new filter has an orange color. The filter has replaced the 44 µm filter on PNC:s 545: 966 64 85, 966 64 86, 966 64 91 and 966 64 92. 44 µm filter remains as spare part.

3. New Tank cap assy and gasket number due to change of supplier.

This update is fully exchangeable.

H545