INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David...

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INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David Randall R&D Manager Chemoxy International Ltd

Transcript of INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David...

Page 1: INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David Randall R&D Manager Chemoxy International Ltd.

INTEGRITY. SUSTAINABILITY. FOCUS.

Production of Lactic Acid Esters from Waste Derived Glucose

David RandallR&D Manager

Chemoxy International Ltd

Page 2: INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David Randall R&D Manager Chemoxy International Ltd.

Slide

Building our Future

Scope of Presentation

– Introduction to Chemoxy

– Review of Waste2Go Project

– Conclusions

Chemoxy Presentation © Chemoxy International Ltd www.chemoxy.com 2

Page 3: INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David Randall R&D Manager Chemoxy International Ltd.

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Building our Future

Chemoxy Presentation © Chemoxy International Ltd www.chemoxy.com 3

1868

Dow Acquired Business

Company formed- All Saints Refinery Tar processing

North Western Oil Co purchased

Management buy out – Became Chemoxy Int’lSuter Group Buys ChemoxyBillingham site purchased

Ascot Holdings acquire SuterChemoxy renamed Haltermann

Management buy out Renamed Chemoxy Int’l Ltd

1965-1975

1984-1994

1997-2000

2001-2011

2012-Present

History>100 years operating

experience

Page 4: INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David Randall R&D Manager Chemoxy International Ltd.

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Building our Future

Chemoxy Presentation © Chemoxy International Ltd www.chemoxy.com 4

Distillation 7 High Resolution Fractionation Columns Up to 50 Theoretical Plates 0.7 – 1.5m Diameter High Vacuum Side Streams Temp to 240°C

Reaction 8 Reaction Units 9-30m3

Glass, Stainless Steel Chloride resistant steels Solids handling/Filtration Hazardous Chemistry

Capabilities

Page 5: INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David Randall R&D Manager Chemoxy International Ltd.

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Building our Future

Waste2Go Project –Chemoxy Participation

Initial Intention – Production of Industrially Useful Products from MSW Feedstock

Actual Activity

• Fermentation of glucose derived from paper waste at CPI

• Conversion of Lactic Acid to Butyl Lactate

Page 6: INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David Randall R&D Manager Chemoxy International Ltd.

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Building our Future

Chemoxy Presentation © Chemoxy International Ltd www.chemoxy.com 6

Stage 1

• Conversion of waste paper to Glucose

Stage 2

• Fermentation of Glucose to Lactate Salt (Fermentation)

Stage 3

• Acidulation to liberate Lactic Acid

Stage 4

• Extraction with n-butanol

Stage 5

• Esterification to Butyl Lactate (acid catalysed)

Stage 6

• Neutralisation of catalyst

Stage 7

• Distillation of spec Butyl Lactate

Lactic Acid Ester Production

Page 7: INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David Randall R&D Manager Chemoxy International Ltd.

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Building our Future

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Lactic Acid Ester ProductionChemistry

Page 8: INTEGRITY. SUSTAINABILITY. FOCUS. Production of Lactic Acid Esters from Waste Derived Glucose David Randall R&D Manager Chemoxy International Ltd.

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Building our Future

CONCLUSIONSPOSITIVES• Collaboration with partners excellent• Industrially important product manufactured as demonstration• Commissioning of equipment at CPI a bonus

PROBLEMS• Final outcome somewhat disappointing• Project Management difficult

OVERALL – Rather like the Curate’s Egg! Good in Parts!