Intake - Big Boar V-Twin

30
Intake 7

Transcript of Intake - Big Boar V-Twin

Page 1: Intake - Big Boar V-Twin

Intake

7

Page 2: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.02

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

Electronic fuel injection (EFI) performs similar to a carburetor/ignition system except exceptionally more accurately. Since the first open-loop system used on FL models in 95 we have come a long way with the current closed-loop system now being used on new bikes. By the end of 09 models production there will be over 1.5 million H-D’s on the road with injected engines.

How does EFI work? The EFI system works essentially like a carb yet with much more accuracy. It meters a specific amount of fuel and spark for the engine as per the demand of throttle position or load, engine temperature and RPM of the engine. Sensors on the engine feed back to the Electronic Control Module (ECM) what is happening and the computer determines the amount of fuel pulse for the engine requirement. There are two types of systems used on the motorcycles for measuring engine fuel demand; the current original equipment Speed Density system and aftermarket Alpha-N systems. The O.E. Speed Density system approach is performed by using the universal gas law PV=nRT to calculate airflow in the engine. By measuring the vacuum in the intake manifold, the airflow can be determined using the gas law. The appeal of the speed density system its forgiveness to blend maps or look-up tables for fuel delivery directly proportional to the manifold pressure. The disadvantage of the current O.E. closed loop system is that it uses narrow-band sensors for feedback which only tune or adjust low-load cruise rpm ranges; the system reverts back to open loop in other RPM areas. Adding post fuel devises or specialty software requires an initial tuning session and in most cases follow up tuning as the ambient conditions that the vehicle is operated in change.Alpha-N throttle-position/RPM based systems are favored for their simplicity, accuracy and performance by using engine rpm, throttle position, intake air temperature and engine temperature to determine fuel flow. It is by far the best performance system, yet also requires the most tuning to establish the all-important base map. ThunderMax has rewritten the book on this task by providing a vast library of base maps for most all factory and aftermarket engine combinations. Its AutoTune system equipped with wide-band oxygen sensors automatically fine-tunes the base map to perfectly match the engine’s requirements as the bike is ridden. Constant wide-band feedback keeps the engine in an

CLOSED LOOP OPERATION

ElectronicControlModule

Base Map

AirFuel

Spark

EngineOperation

OPEN LOOP OPERATION

ELECTRONIC FUEL INJECTION

EFI GLOSSARY OF TERMSAccel Fuel – Factor of fuel enrichment during rapid throttle movement.AFR (Air Fuel Ratio) – Percentage of air and fuel as measured from a single engine cycle. Example an AFR of 14:1 = 14 parts of air per 1 part of fuel by weight.

Auto-Tune – A feedback devise with complex algorithms using wide band sensors which works specifically with the ECM.

Barometric Pressure – The measured atmospheric pressure at the ECM, this is a variable factor relative to absolute atmospheric pressure, and ultimately effects the AFR in your engine.

Base Map – A set of curves that determine the amount of fuel and ignition timing required for each operating condition, for one engine configuration.

Crank Position Sensor – Determines the precise location and speed of the crankshaft.

DTC Warnings – Diagnostic Trouble Codes

ECM – Electronic Control Module

IAC (Idle Air Control) –A stepper motor which controls bypass air function in the throttle body. The IAC’s main purpose is to control airflow requirements at idle.

IAC Stop – A virtual lower limit for the IAC position.

Ignition Timing – A variable point at which ignition spark occurs, measured by degrees of advance or retard relative to top dead center position of the piston.

Injector Duty Cycle – Percentage of time the injector is powered by the ECM per combustion stroke.

Narrow-Band Oxygen Sensor – An oxygen sensor used to measure the amount of unburned oxygen in the exhaust stream of an operating engine. The term narrow band refers to the small range of AFRs that the sensor can report to the ECM. A factory sensor is a narrow band, typically a 2, 3 or 4 wire oxygen sensor.

Wide-Band Oxygen Sensor – A type of sensor which is capable of precisely measuring exact air/fuel ratios.

Open Loop – No feedback “loop”; manual changes to the base map required to alter or adjust the AFR. The ECM operates solely off of the Base Map File regardless of the engine’s operation.

Closed Loop - The use of a feedback sensor (oxygen sensor) to correct fuel delivery based on past air/fuel ratio readings.

Oxygen Sensor – An electronic sensor that measures the proportion of (O2) in gas being analyzed.

Stoichiometric Air-Fuel Ratio (Stoichiometry) – This is the Ideal balance of reactants and products for the chemical equation associated with the operation of combustion. For gasoline applications, a stoichiometric mixture is found to have an air-fuel ratio (AFR) of 14.7:1, or 6.8% fuel.

TPS (Throttle Position Sensor) – A potentiometer attached to the throttle shaft which communicates throttle position to the ECM using a voltage signal.

optimum state of tune no matter what conditions or elevations the motorcycle is operated in.In addition, this system is virtually the only way a high performance engine that carries little vacuum can be properly tuned. High lift/wide overlap cams can cause pressure reversions that fool the MAP sensor on a speed density system into improper fuel delivery for the map sensor reading. Throttle-position/RPM based systems are widely used on performance engines like Indy car and F1, and now Harley-Davidson motorcycles.

Page 3: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.03

The Red run is a stock EFI Road Glide The Blue run is with a Power Commander installed. The Green run is with the DFO added.

RevTech DFOOptimize your fuel injection without the need for expensive dyno tuning! Developed by Mark Dobeck, the inventor of the original Jet Kit, the DFO allows you to quickly dial in your engine’s fuel delivery, whether on a stock bike, or with free flowing air filter and/or exhaust added. Installation takes less than an hour and adjustments are made by the simple turn of a screwdriver. A little experimentation produces results you can feel, whether simply removing a lean hiccup or flat spot on your stock bike or maximizing the effect of your aftermarket exhaust. Simple screwdriver dial-in. Provides crisper throttle response. Three range adjustable fuel delivery curve. Compact size, only 3 1/2" x 1 1/2" x 3/4", allows convenient mounting. Simple, reliable, and excellent for expert mechanics or do-it-yourselfers! New DFO HP provides additional tuning capabilities for highly modified engines.

How it worksThe RevTech DFO modifies the outgoing signal from the ECU to your injectors, increasing the duration of the spray of fuel, thereby richening the mixture. Adjustable pots allow you to add fuel where it is needed over three areas of the rev range. A fourth pot allows you to set a transition point from light-load cruise to high-fuel performance mode. This allows both basic tuning and more sophisticated fine-tuning for specific racing situations. The transition feature also has a load sensitive function that overrides the base rpm setting to allow an earlier crossover whenever large throttle openings are introduced at low rpm's. If, while operating in the light load/cruise mode, the DFO detects a rapid opening of the throttle, a pre-determined amount of additional fuel is added to further increase throttle response and acceleration beyond what a factory fuel map will deliver.

RevTech Stealth DFO for 06-11 Big Twins601208 Stealth DFO for 06-11 Dyna Glide, 07-10 Softail, 07 Touring

models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $244.99

RevTech Stealth DFO HP for 06-11 Big TwinsThe Stealth DFO HP has OEM-style connectors for an effortless installation and allows for more fuel to be added for applications with 95" or more of displacement. Its stealth technology is required on 06-11 Big Twins.601209 Stealth DFO HP for 06-11 Dyna Glide, 07-10 Softail, 07 Touring

models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $244.99

RevTech Stealth DFO for 95-05 Big TwinsThe Stealth DFO has OEM-style connectors for an effortless installation. Its stealth technology is required on 05 Big Twins.601203 Stealth DFO for 95-05 Big Twins . . . . . . . . . . . . . . . . . . . . . . $244.99

RevTech Stealth DFO HP for 95-05 Big TwinsThe Stealth DFO HP has OEM-style connectors for an effortless installation and allows for more fuel to be added for applications with 85 or more horsepower. Its stealth technology is required on 05 Big Twins.601205 Stealth DFO HP for 95-05 Big Twins . . . . . . . . . . . . . . . . . . . $244.99

RevTech Stealth DFO for 07-13 Sportster ModelsThe Stealth DFO has OEM-style connectors for an effortless installation.601197 Stealth DFO for 07-13 Sportster models . . . . . . . . . . . . . . . $244.99

601203

DFODIGITAL FUEL

OPTIMIZER

Page 4: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.04

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

Dynatek Fusion EFI with Fuel and Ignition Control• The new Dynatek Fusion EFI with Fuel and Ignition Control is an ignition and

fuel injection control module that plugs in line with the bike’s stock ECM. It uses original equipment style connectors, so no splicing or cutting of the harness is required.

• The Fusion EFI has 250 rpm resolution and 10 throttle position columns giving you up to 640 individual mapping points for fuel and an equal number for ignition timing.

• Ignition Timing Control- Significant horsepower can often be made by making timing adjustments as well as being able to correct detonation problems that may occur. You can advance or retard your stock timing curve by +/- 20 degrees using the included Control Center software.

• Fuel Control - The Dyna Fusion allows for very specific fuel adjustment of the entire range of throttle openings and RPM combinations. Adjustments can also be based on additional inputs such as cylinder head temp or gear position.

• Increased Rev Limit- The rev limiter is raised to 6200 RPM.• Compatible with the DynaTune auto tuning kit- The Dyna Fusion can be used

with the DynaTune auto tune kit for on the fly automatic fuel adjustment.• DynaTune units come with 18mm sensors. Some models will require

installation/weld of new bungs (included).630030 Fits 883 Sportster models 07-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630031 Fits 883 Sportster models 10-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630032 Fits 883 Sportster models 2014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630033 Fits 1200 Sportster models 07-09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630034 Fits 1200 Sportster models 10-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630035 Fits 1200 Sportster models 2014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630036 Fits Touring models 02-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630037 Fits Touring models 2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630038 Fits Touring models 08-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630039 Fits Touring models 2014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630040 Fits Softail models 01-06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630041 Fits Softail models 07-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630042 Fits Softail models 12-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630043 Fits Softail Deluxe / Heritage models 09-11 . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630044 Fits Dyna Glide models 04-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630045 Fits Dyna Glide models 06-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

630046 Fits Dyna Glide models 12-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$378.99

DynaTune Auto Tune Units630132 Dynatune module for Delphi EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$399.99

630133 Dynatune module for CAN-BUS EFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$399.99

630031

630039

630043

630046

Page 5: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.05

Daytona Twin Tec TCFI 4 Fuel Injection Controller Kit Features• Fully programmable plug-in replacement for 01-11 Twin Cam

with the 36 pin Delphi controller with J1850 data bus. Not compatible with 2008-Up touring models with electronic throttle control or 2011-Up Softail and 2012-Up Dyna models with CAN data bus.

• Simultaneously auto-tune fuel curves for front and rear cylinders under actual riding conditions with WEGO IIID dual channel wide-band oxygen sensor interface.

• Robust alpha-N (throttle position and RPM based) fuel control eliminates problems with long duration/high overlap camshafts.

• Extended data logging and diagnostics. DataFLASH memory stores full 60 minutes of operating data at 10 samples/second.

• Powerful Windows software for custom programming and extended data logging and diagnostics.

• Programmable user input and output (not available in TCFI EX version).

672852 TCFI 4 Fuel Injection Kit for 01-11 Twin Cam with 36 pin Delphi system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $894.99

Replacement Parts672523 Wide-band exhaust gas oxygen sensor (cannot be used

with original WEGO system. Replacement for Bosch LSU 4.2 sensor for WEGO II) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $95.99

672507 Weld nut (18 x 1.5mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $6.49

672508 Hex socket plug (18 x 1.5mm) permits removal of sensor after completion of tuning . . . . . . . . . . . . . . . . . . . . . . . . . . $6.49

Notice: If your highway motorcycle is emission-controlled, that is, if it is newer than a 1978 model, any modification to the carburetor is a violation of Federal law and the laws of some states. Further, modifications to the air cleaner which affect the air flow, or change the configuration of the air cleaner or air inlet system, is likewise a violation of law. Such modification may not be performed on any motorcycle in which is used on public roads or highways.

602406

602405

602411

RCX-Celerator Closed-Loop Fuel Management System by RC Components• The only “Closed Loop” Fuel Management System that utilizes the

factory Dephi ECU and factory sensors.• Quick connect plugs for easy installation.• Available for all 08-13 Throttle by Wire models.• Available for all Harley Delphi & Magneti-Marelli ECU.• Works in conjunction with factory “Closed Loop System” and uses

both factory O2 sensors.• No manual adjusting ”Tamper proof” surface mount design.• Maximizes performance and efficiency while decreasing emissions

and fuel consumption.• Replaces costly and punishing Dyno time.• Automatically adjust as you ride and compensates for changes in

load conditions.• Re-calibrates for specific modifications made to your motorcycle

such as pipes, air cleaner, etc.• Increases horsepower and torque up to 20% for most

motorcycles.• Works in conjunction with both factory and race tuner

downloads.• Made in USA.

602410 Fits 01-05 FXST, 04-05 Dynas, 02-05 FLH and V-rod models 02-07. Has 3-pin Flat “Throttle Position Sensor” plug and includes one O2 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$449.99

602411 *Fits 06 FXST and Touring models. Has 3-pin Round “Throttle Position Sensor” plug and includes one O2 sensor . . . . . .$449.99

*Note: On 2005 Harley models they had two different Throttle Position Sensor plugs. If it’s a Flat Throttle Position Sensor plug you should use CCI# 602410 Terminal Velocity III unit.

602412 Fits all Big Twin models with Magneti Marelli fuel injection from 95-01. Has Flat “Throttle Position Sensor” plug and includes one O2 sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$449.99

602413 Fits Softail models 07-11, Dyna Glide models 06-11 and all 07 Touring (2010 CVO) models. Has Round “Throttle Position Sensor” plug and uses factory O2 sensors . . . . . . . . . . . . . .$399.99

602418 Fits 12-14 Softail and Dyna models including Switchback $399.95

602415 Fits Sportster models 07-13. Has 3-pin Flat “Throttle Position Sensor” plug and uses factory O2 sensors . . . . . . . . . . . . . .$399.99

602416 Fits V-Rod models 08-14. Has 3-pin Flat “Throttle Position Sensor” plug and uses factory O2 sensors . . . . . . . . . . . . . .$399.99

602405 Replacement O2 sensor (sold each) . . . . . . . . . . . . . . . . . . . .$104.99

602406 Replacement O2 sensor bung (sold each). . . . . . . . . . . . . . . .$15.99

Page 6: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.06

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

Daytona Twin Tec Twin Tuner 2The Twin Tuner II has the same features as the Twin Tuner and additionally it allows you to adjust the ignition timing to the requirements of your engine. You can add or subtract fuel and retard spark timing up to 10 degrees.672860 Fits all fuel injected Big Twins from 01-11 with 36 pin Delphi

ECM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$263.99

672861 Fits all fuel injected Touring models from 08-13 with 73 pin Delphi ECM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$313.99

672857 Fits all fuel injected Big Twins with CAN-BUS system and all 2014 (except Touring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$313.99

Oxygen Sensor Harness ExtensionsUsed to extend the factory 12mm O2 sensor harness with 4 pin plugs when an aftermarket exhaust is installed that has a different bung location. Harness length is 22”. Sold each.622332 O2 sensor harness extension. . . . . . . . . . . . . . . . . . . . . . . . . . .$22.99

TCFI5 EFI Tuner for CANBUS Models by Daytona Twin TecTCFI Gen 5 Fuel Injection Kit for 2012-Up Softail and Dyna with CAN data bus, also fits all 2014 models (except Touring). Includes TCFI Gen 5 fuel injection controller, USB interface for PC link, WEGO IIID dual channel wide-band exhaust gas oxygen sensor interface, two Bosch LSU 4.2 wide-band exhaust gas oxygen sensors, and two 18 x 1.5mm weld nuts for exhaust pipe. • Fully programmable plug-in replacement for the 36 pin controller

with CAN data bus used on 2012-up Softail and Dyna models. Not compatible with 2011 Softail that uses a different size controller.

• Continuously auto-tunes fuel curves for front and rear cylinders under actual riding conditions with WEGO IIID dual channel wide-band oxygen sensor interface.

• Robust alpha-N (throttle position and RPM based) fuel control eliminates problems with long duration/high overlap camshafts.

• Extended data logging and diagnostics. DataFLASH memory stores full 60 minutes of operating data at 10 samples/second.

• Powerful Windows software for custom programming and extended data logging and diagnostics.

• Two programmable user inputs for functions such as two stage RPM limiter, nitrous retard, and shift kill.

• Two programmable user outputs for functions such as shift light, nitrous activation, and electric shifter.

The TCFI solves tuning problems with highly modified engines. Alpha-N eliminates any dependence on manifold pressure and is unaffected by long duration/high overlap camshafts. The user programs a table with the desired air/fuel ratios - the system then does the rest.672858 TCFI5 for 12-Up Softails and Dynas . . . . . . . . . . . . . . . . . . . .$895.00

Page 7: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.07

Parts for Fuel Injected Models by Standard Motor ProductsCompetitively priced and high-quality American-made alternatives to the Original Equipment replacement components for the electronic fuel injection systems on many models from 95-08. Sold each.617520 Injector for Delphi EFI Twin Cam models from 01-05 (repl.

OEM #27609-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $187.99

617527 High-Flow fuel injector for Delphi, .47 lbs. /hr. flow rate @ 3-bar. 01-05 (up-grade repl. for OEM 27609-01). . . . . $221.99

17517 Air temperature sensor for models from 95-05 (repl. OEM 27270-95) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $43.99

617522 Engine temperature sensor for Twin Cam fuel injected models from 99-13 (repl. OEM #32446-99 except XL models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $39.99

617523 Throttle position sensor fits Twin Cam fuel injected Softail models from 01-05, FLT models from 02-05, Dyna Glide models from 04-05 and XL models from 07-13 (repl. OEM #27629-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $69.99

617532 Throttle position sensor, all EFI bikes 06-13 (repl. OEM 27659-06) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $34.99

617524 Barometric sensor fits fuel injected Evolution FLT models from 95-98 (repl. OEM #32424-95) . . . . . . . . . . . . . . . . . . $67.99

617531 High performance map sensor 250 KPA for Magneti Marelli 95-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $77.99

617528 Map sensor, 99-09 (repl. OEM 32316-99) . . . . . . . . . . . . $70.99

617536 Idle air control motor for Twin Cam models from 06-08 (repl. OEM# 27658-06) . . . . . . . . . . . . . . . . . . . . . . . . . . . . $52.99

17516 Fuel pressure regulator ( 3-Bar) stock Magneti Marelli for models from 95-01 (repl. OEM 27219-95) . . . . . . . . . . . . $75.99

617530 High performance fuel pressure regulator (3.5 Bar) for models from 95-01 ( up-grade repl. for OEM 27219-95) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $92.99

617535 Coolant temp. sensor for V-Rod models 06-13 (repl. OEM 32315-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $16.99

617531

617524

617528 617520

617527 617522

17517

617532617523

617535

17516

617536

617530

EFI Fuel Line Kits by Goodridge USAThese durable and attractive kits feature your choice of either clear or black PVC coated, Teflon lined, stainless steel braided hoses with chrome plated steel valves and hardware. Kits come complete with fuel line, necessary hardware and replacement o-rings.

Clear coated Braided Stainless Steel614176 Fits all 02-06 Touring models and

04-Up Dynas . . . . . . . . . . . . . $42.99

614178 Fits all 08-Up Touring models . . . . . . . . . . . . . . . . . . . . . . . . . $68.99

614180 Fits all 07-Up Sportster models . . . . . . . . . . . . . . . . . . . . . . . . . $68.99

Black PVC coated Braided Stainless Steel614175 Fits all 02-06 Touring models and

04-Up Dynas . . . . . . . . . . . . . $42.99

614177 Fits all 08-Up Touring models . . . . . . . . . . . . . . . . . . . . . . . . . $68.99

614179 Fits all 07-Up Sportster models . . . . . . . . . . . . . . . . . . . . . . . . . $68.99

Fuel Inlet Fittings for Keihin CarburetorsStock type replacement fuel inlet fitting. Presses into the carburetor body. Sold each.268071 Fits 4-speed Big Twins from 79-80; Sportster models

from late 76-80 and 83-87 (repl. OEM 27594-76) . . . $9.99

268072 Fits Big Twin models from 76-78 and 81-05; Sportster models from 81-82 and 88-03 (repl. OEM 27371-76) . . $9.99

Fuel Line Fitting CoverThis chromed cover will conceal the EFI fuel fitting underneath the tank, includes hardware. 688170 Fuel fitting cover for 03-Up Touring models, 02-Up

Softails and 04-07 Dynas (Repl. OEM #62809-06) . $19.99

268071

614175

614176

Page 8: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.08

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

23866

Mikuni HSR42/HSR45 CarburetorsCustom bike builders looking for Mikuni performance and show-winning style will find everything they’re looking for in these versions of the popular Mikuni carburetors. Mid-range jetted for easy bolt-on installation to a wide variety of bikes. Comes without cables or intake adapter to permit tailoring to specific custom applications. Available in polished and standard aluminum finishes.23871 Polished HSR45 carb ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .$579.99

23420 Standard HSR45 carb ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . .$399.99

23866 Polished HSR42 carb ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .$509.99

23411 Standard HSR42 carb ONLY . . . . . . . . . . . . . . . . . . . . . . . . . . .$374.99

Replacement Parts23864 Rebuild kit for HSR42/45 carbs . . . . . . . . . . . . . . . . . . . . . . . . .$43.99

23860 K&N 2 1/2"-wide filter element. . . . . . . . . . . . . . . . . . . . . . . . .$84.99

23421 K&N 3"-wide filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . .$84.99

23861 Chrome air cleaner cover (without cutout) . . . . . . . . . . . . . .$65.99

23422 Chrome air cleaner cover (with cutout) . . . . . . . . . . . . . . . . .$65.99

23863 Short idle adjusting screw, 61 mm flexible (does not include spring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$16.99

23427 Long idle adjusting screw, 158 mm flexible (does not include spring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$15.99

260804 42/45 Intake manifold for Twin Cam 88 models with MAPS hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$73.99

23438 42/45 Intake manifold for Evolution models without hole $73.99

675003 Rubber flange adapter for late 45 mm carb. Black w/stainless clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$31.99

23440 Clamp for CC #’s 23438 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$2.49

23857 Rubber flange adapter for early HSR42 carbs. Black w/stainless clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$31.99

23796 Rubber flange adapter for early HSR45 carbs. Black w/stainless clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$31.99

23859 Choke cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$29.99Note: Applications listed here are for early Mikuni kits ONLY. Kits manufactured after May of 1999 use stock cables.

Mikuni ‘HSR42’ and ‘HSR45’ Smoothbore Carburetors and KitsImprove starting, rideability, power and torque. The adjustable accelerator pump and smoothbore design combine to give a big increase in air flow over the earlier ‘HS40’ for excellent throttle response in any riding situation. Other features include a two-piece throttle slide that rolls on stainless roller bearings, a lighter throttle return spring, a low-speed air screw, and an enlarged needle valve and float bowl. All kits are specifically designed for each application.

HSR42 ‘Easy’ Carburetor KitsHigh-performance kits mount to stock intake manifold and include the carburetor, adapters, air cleaner cover (where necessary), and detailed installation/tuning manuals.23403 Fits Twin Cam 88 models from 99-06 and 90-99 Evolution Big

Twin models using Screamin’ Eagle air cleaner. . . . . . . . . .$399.00

23404 Fits Evolution Big Twin models with CV carburetors from 90-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$460.00

23405 Fits 1200cc Sportster models from 94-03. . . . . . . . . . . . . . . .$460.00

23406 Fits 1200cc Sportster and carbureted Buell models from 94-06 (requires aftermarket high-performance air cleaner assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$439.00

Deluxe ‘Total’ HSR42 and HSR45 KitsWith a high-performance intake manifold and free-flowing K&N filter assembly, Mikuni’s ultimate performance package has more top-end power and crisper throttle response. Each kit includes a 42mm or 45mm carburetor, manifold, air filter assembly, chrome air cleaner cover, hardware and detailed installation instructions and a tuning manual. These kits include a crankcase breather kit and utilize your stock throttle and idle cables.23401 HSR42 kit for Evolution Big Twins from 84-99. . . . . . . . . . .$599.00

23400 HSR42 kit for Twin Cam 88 models from 99-06. . . . . . . . . .$659.00

23444 HSR45 kit for Evolution Big Twins from 84-99. . . . . . . . . . .$679.99

23445 HSR45 kit for Twin Cam 88 models from 99-06 with performance modifications or 95" big-bore kit . . . . . . . . .$679.99

Note: 1984-1989 models require the use of Original Equipment or aftermarket throttle and idle cables from 1990-1995 models.

23405

23403

23401

23404

Black Top Cover for Mikuni CarburetorsThis smooth black satin powder painted top cover for your Mikuni carburetors will put the finishing touches to blackout your bike with. Includes mounting hardware and gasket. Sold each.660901 Fits Mikuni HSR 42mm & 45mm carburetors . . . . . . . . . . . . .$27.99

660902 Fits Mikuni HSR 48mm carburetor . . . . . . . . . . . . . . . . . . . . . .$27.99

Page 9: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.09

Mikuni HSR42, 45, and 48 Rebuild KitKits contains everything to rebuild HSR42, HSR45, and HSR48 Mikuni carburetors.660900 Mikuni Rebuild Kit . . . . . . . . . . .$35.99

Mikuni 48 mm Smoothbore Carburetor KitsSerious performance carburetor for race applications only! Will supply the fuel delivery needs for 120+ horsepower engines when used with an electric fuel pump (not included). This larger version of the HSR42 and HSR45 series carburetors will not clear the gas tank on stock models, and cannot be used as direct replacement for stock carburetor. Features 78 mm bolt hole centers and kits use O.E. style cables.675001 Polished carb kit (contains 48 mm

polished carb, S&S rubber flange adapter for “Super G” intake manifold, and four main jets). . . . . . . . . . . . . . . . . . . . . . . . . . $639.99

041165 Rubber flange adapter for S&S “Super G” intake manifold . . .$31.99

Chrome Top Covers for Mikuni CarburetorsBrighten up the top of your carburetor with a chrome cover. Chrome mounting hardware, gasket and wrench included. Fits 42 mm and 45 mm carburetors. Sold each.23794 Smooth . . . . . . . . . . . . . . . . . . . . .$28.99

23795 HSR logo . . . . . . . . . . . . . . . . . . . .$28.99

CV Air Cleaner to Mikuni Adapter KitIncludes everything you need to mount stock or aftermarket air cleaners originally designed for CV carbs to a Mikuni carburetor.23870 Fits Mikuni HSR4 2 and HSR45

carburetors. . . . . . . . . . . . . . . $21.99

23867 Adapter only . . . . . . . . . . . . . $17.99

23868 Screw set (sold each) . . . . . . . $1.49

23869 O-ring (sold each) . . . . . . . . . . $1.49

Replacement Parts for Mikuni ‘HS 40’ Smoothbore CarburetorsYou can still get the service parts to keep that faithful old smoothbore working fine.24014 Rebuild kit . . . . . . . . . . . . . . . . . .$35.99

17388 Rubber carburetor coupler, Replacement adapter for Mikuni ‘HS40’ smoothbore carburetor kits with 2 15/16" center-to-center stud spacing . . . . . . . . . . . . . . . . . . . . .$24.00

24028 Black vinyl throttle cable . . . . .$39.99

24029 Black vinyl idle cable . . . . . . . . .$37.99

24030 K&N air filter element . . . . . . . .$53.99

24043 Chrome air cleaner cover . . . . .$51.99

Jet Assortment for Mikuni CarbsJet assortment fits HSR42 and HSR45 carburetors. Includes 2 each of 150 thru 170 main jets, 2 each of 22.5 thru 35 pilot jets, 1 each of 95, 96, and 97 needles. 2 #60 accelerator pump nozzles and clips and washers.23882 44-piece jet assortment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $116.99

Individual Jets for HSR42 and HSR45

Main JetsPack of 4. Priced each.29740 #150 main. . . . . . . . . . . . . . . . . . . $2.50

29741 #152.5 main . . . . . . . . . . . . . . . . . $2.50

29742 #155 main. . . . . . . . . . . . . . . . . . . $2.50

29743 #157.5 main . . . . . . . . . . . . . . . . . $2.50

29744 #160 main. . . . . . . . . . . . . . . . . . . $2.50

29745 #162.5 main . . . . . . . . . . . . . . . . . $2.50

29746 #165 main. . . . . . . . . . . . . . . . . . . $2.50

29747 #167.5 main . . . . . . . . . . . . . . . . . $2.50

29748 #170 main. . . . . . . . . . . . . . . . . . . $2.50

29749 #172.5 main . . . . . . . . . . . . . . . . . $2.50

29750 #175 main. . . . . . . . . . . . . . . . . . . $2.50

29751 #177.5 main . . . . . . . . . . . . . . . . . $2.50

29752 #180 main. . . . . . . . . . . . . . . . . . . $2.50

29760 #200 main. . . . . . . . . . . . . . . . . . . $2.50

Individual Jet NeedlesSold each23412 -95 for HSR42. . . . . . . . . . . . . . . $10.99

23413 -96 for HSR42. . . . . . . . . . . . . . . $10.99

23414 -97 for HSR42. . . . . . . . . . . . . . . $10.99

23415 -98 for HSR42. . . . . . . . . . . . . . . $10.99

23416 -95 for HSR45. . . . . . . . . . . . . . . $10.99

23417 -96 for HSR45. . . . . . . . . . . . . . . $10.99

23418 -97 for HSR45. . . . . . . . . . . . . . . $10.99

23419 -98 for HSR45. . . . . . . . . . . . . . . $10.99

Pilot JetsPack of 4. Priced each.29761 #20 pilot . . . . . . . . . . . . . . . . . . . . $2.50

29762 #22.5 pilot. . . . . . . . . . . . . . . . . . . $2.50

29763 #25 pilot . . . . . . . . . . . . . . . . . . . . $2.50

29764 #27.5 pilot. . . . . . . . . . . . . . . . . . . $2.50

29765 #30 pilot . . . . . . . . . . . . . . . . . . . . $2.50

29772 #32.5 pilot. . . . . . . . . . . . . . . . . . . $2.50

29766 #35 pilot . . . . . . . . . . . . . . . . . . . . $2.50

29773 #37.5 pilot. . . . . . . . . . . . . . . . . . . $2.50

29767 #40 pilot . . . . . . . . . . . . . . . . . . . . $2.50

29768 #45 pilot . . . . . . . . . . . . . . . . . . . . $2.50

29769 #50 pilot . . . . . . . . . . . . . . . . . . . . $2.50

29770 #55 pilot . . . . . . . . . . . . . . . . . . . . $2.50

29771 #60 pilot . . . . . . . . . . . . . . . . . . . . $2.50

Accelerator Pump NozzlesSold each23428 50 . . . . . . . . . . . . . . . . . . . . . . . . . . $6.99

23429 60 . . . . . . . . . . . . . . . . . . . . . . . . . . $6.99

23430 70 . . . . . . . . . . . . . . . . . . . . . . . . . . $6.99

Page 10: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.10

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

Andrews High-Flow Accelerator Pump Kit for Keihin CarburetorsImproves the performance of stock Keihin carburetors. Fits 80-89 Big Twin and 80-87 Sportster models. Bolt-on extra power in 30 minutes by simply removing the float bowl, drilling one small hole in it, and installing this high performance accelerator pump body. Low and mid-range throttle response are noticeably increase.25186 Accelerator pump kit. . . . . . . . .$19.99

High-Performance Tuning Kit for ‘CV’ CarburetorsThis precision carb re-calibration kit allows full range performance tuning without sacrificing reliability. Kit includes needles (early and late styles) with adjusting washers, main jets (150 thru 190), main jet holder, slide spring and instructions. Fits 88-06 Big Twin and Sportster models with 40 mm Keihin ‘CV’ carbs.040561 Tuning kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$17.99

Deluxe Rebuild Kit for Keihin CarburetorsAll the rubber components contained in this exclusive 17-piece kit are molded from a ‘Viton’ material that resists swelling in all types of fuels including methanol and “oxygenated” fuels. Even the float bowl o-rings don’t swell when removed.15915 Fits all Keihin carburetors (except CV) from 76-89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$27.99

Rebuild Kits for Keihin Carbs040550 Fits Sportster models from 76-78

and Big Twins from 76-E77. . . .$10.99

040551 Fits Sportster models from 79-82 and Big Twins from L78-83. . . . .$8.99

040552 Fits Keihin type carburetors on Big Twin and Sportster models from 83-87, Sportster with Keihin Butterfly carb also Big Twins from 84-89 . . . . . . . . . . . . . . . . . . . . . . . .$9.99

Rebuild Kit for Keihin ‘CV’ CarbsIncludes everything necessary to rebuild the Keihin constant velocity carburetors on all Big Twin and Sportster models from 88-06.15799 Rebuild kit . . . . . . . . . . . . . . . . . .$12.99

Rebuild Kit for Keihin CarbsThis 17-piece rebuild kit includes all the necessary parts required to rebuild any Keihin carburetor (except CV type), and is one of the most complete kits available today.15904 Fits all Keihin carburetors (except

‘CV’ type) from 76-89. . . . . . . . .$12.99

27892-78

29058-77

27337-76 or

27886-78

27385-76

27336-76

27358-76

27311-76 27324-83

27889-7827023-71

27077-78

27892-78 or

27360-76

27360-76

27361-76

27362-76

Page 11: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.11

Billet Flange Manifold AdapterThis adapter allows the use of a Mikuni HSR42 or late model Keihin CV carburetor on a Shovel-head, Panhead, Sportster, or early Evolution model with 2-bolt flange manifold. Each unit is CNC-machined from billet aluminum.040324 Manifold Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$31.99

Manifold Adapter O-Ring KitThese adapters allow almost any possible combination of early (o-ring) or late (rubberband) manifolds and heads to be converted to the superior sealing 78-85 style rubberband intake seals and clamps. Kit includes 4 standard adapters and 2 stroker adapters. Standard adapters also work great on damaged o-ring style heads or cylinders. Stroker adapters convert most o-ring manifolds to stroker length.040351 Adapter kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $5.49Note: Manifold not included.

Vulcan Engineering S&S 1” & 3/8” Carb SpacersBillet Aluminum, O-ringed Groved Works with 5 & 6 Gallon Fat Bobs668158 1” Super B&E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$32.99

668159 1” Super G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$32.99

668160 1” Super D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$38.99

668161 3/8”Super B&E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$32.99

Enrichener Knobs for S&S CarbsTired of that boring choke knob on your carb? Try one of these three knobs to add good looks to good function. They fit S&S Super E, B and G Carburetors. 629307 Solid Cross, Enricher Knob for S&S . . . . . . . . . . . . . . . . . . . $19.99

629308 Cross, Enricher Knob for S&S . . . . . . . . . . . . . . . . . . . . . . . . $19.99

629309 Star, Enricher Knob for S&S . . . . . . . . . . . . . . . . . . . . . . . . . $19.99

629307 629308 629309

Adjustable Enrichener for S&S CarburetorsThis adjustable enrichener replaces the stock fixed enrichener on all S&S Super “B” and “D” carburetors. Allows for easier starting and warm up.040448 Adjustable Enricheners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $9.99

Vulcan Engineering Mikuni Hi-Flo Carb Back ManifoldsPrecision Machined bore. Tappers from Mikuni outlet diameter to S&S manifold inlet size. Substantial flow increase using S&S’s larger plenum intake manifold. Ideal for stroker & big bore motors that require odd length intake manifolds. Includes O-ring & metric hardware.668153 HSR-42 Mikuni to S&S B&E manifold . . . . . . . . . . . . . . . . . . . .$99.99

668154 HSR-45 Mikuni to S&S B&E manifold . . . . . . . . . . . . . . . . . . . .$99.99

668155 HSR-45 Mikuni to S&S G manifold . . . . . . . . . . . . . . . . . . . . . .$99.99

668156 HSR-48 Mikuni to S&S G manifold . . . . . . . . . . . . . . . . . . . . . .$99.99

668157 HSR-48 Mikuni to S&S B&E manifold . . . . . . . . . . . . . . . . . . .$114.99

Air Cleaner Adaptor Allows the installation of air cleaners with a CV type bolt pattern to an S&S carb. Use of an air cleaner support bracket with correct spacers is recommended. 693824 Adapter CV to S&S bolt pattern . . . . . . . . . . . . . . . . . . . . . . . .$39.99

Page 12: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.12

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

Choke WiresUp to 3"-longer than stock to fit almost all models with push/pull choke controls.15900 21"-long for dash-mounted choke

assemblies with 3/16" shank and 10-32 thread. Knob and inner wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$8.99

14900 Kabel for non CV carbs . . . . . . .$15.99

14901 Motor mount/under tank style for most Sportster and Buell models with CV carbs (repl. OEM 29238-92) . . . . . . . . . . . . . . . . . . . . . . . . . . . .$12.99

Fuel Line SupportRoutes the fuel line between the cylinders. Chrome duplicate of the support on most models 66-89. Installs on lower intake manifold flange bolt. Replaces OEM 45092-66. Card of 10.15895 Fuel Line Support . . . . . . . . . . . . .$1.00

‘VOES’ SwitchesThese are Original Equipment parts. Replacement vacuum operated electric switch.75295 Fits Softail, FXR and Dyna Glide

models from 91-95 (repl. OEM 26566-91) . . . . . . . . . . . . . . . . . . .$51.99

75294 Fits Softail and 4-speed FX models from 84-90 and Sportster models from 86-93 (repl. OEM 26558-84) . . . . . . . . . . . . . . . . . . . . . . . . . . . .$51.99

75293 Fits FXR models from 84-90 and Sportster models from 83-85 (repl. OEM 26557-83) . . . . . . . . . . . . . .$51.99

617703 for RevTech Engines, 6“ Hg . . .$48.99

Chrome Manifold Flange SetFits Big Twin models 90-05 and Sportster models 86-03.260097 Replaces OEMs 27009-86A and

27010-86A . . . . . . . . . . . . . . . . . .$19.99

688176

Late Model Intake Manifold Flanges OEM style replacement intake manifold flanges for late Sportsters and Big Twins. We also offer an oversize flange set for 07 and later Softail and Dyna models that have been equipped with larger throttle bodies. Sold in sets.688175 Intake manifold flange set 07-14 XL

. . . . . . . . . . . . . . . . . . . . . . . . . . . .$22.99

688176 Intake manifold flange set 06-14 Big Twins . . . . . . . . . . . . . . . . . . . . . . .$19.99

688177 Oversize intake manifold flange set 07-14 Big Twins . . . . . . . . . . . . . .$34.99

Flange-Style AdaptorsAdaptors for Mikuni and Lectron carbs. Constructed of reinforced, temperature-resistant synthetic rubber, these versatile adaptors permit the mounting of 36-44mm spigot-style carbs to all stock flange-style manifolds.17372 Fits mounting 36-38mm spigot-style

carbs to flange-style manifolds with a 2 3/4" center-to-center stud spacing . . . . . . . . . . . . . . . . . . . . .$24.00

17373 Fits mounting 40-44mm spigot-style carbs (except Mikuni smoothbore) to flange-style manifolds with a 3 5/16" center-to-center stud spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . .$24.00

17388 Rubber carburetor coupler, Replacement adapter for Mikuni ‘HS40’ smoothbore carburetor kits with 2 15/16" center-to-center stud spacing . . . . . . . . . . . . . . . . . . . . .$24.00

Compliance FittingsReplacement compliance fittings with extra-thick flanges to eliminate leakage at the head surface. Fit Evolution Big Twin models from 84-89. Sold in pairs.17396 Replaces OEMs 27008-83A, 27012-

83A. . . . . . . . . . . . . . . . . . . . . . . . .$25.99

Spigot-Style AdaptorsStraight-thru and stepped spigot-style manifold adaptors. Double internal lip ensures an air tight seal while a thick 1/4"-wall and full 3/8"-thick center section provide a strong, stable mounting.17390 Stepped manifold adapter for use

with 36-38mm spigot-style carbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.99

17391 Straight-thru manifold adapter for use with 40-44mm spigot-style carbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.99

Intake Manifold FlangesFit Evolution Sportster models 86-03 and Big Twin models 90-05. Also fit RevTech and S&S manifolds for Evolution models.59432 Front and rear intake flange set.

Sold as pair. . . . . . . . . . . . . . . . . . . $7.99

59430 Rear flange ONLY (replaces OEM 27010-86A) sold each . . . . . . . . .$3.99

59431 Front intake flange. (repl. OEM 27009-86A) Sold Each. . . . . . . . .$3.99

54150 Intake manifold seals (replaces OEM 26995-86A) pack of 10. . .$2.00

Page 13: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.13

Cable BlocksAttaches inner cable to the carburetor on all models thru 70. Includes screw and cotter key. Card of five.20068 Cable Block. . . . . . . . . . . . . . . . . . .$4.00

Manifold Spacer for Flange-Mount Carbs7/16"-thick insulating spacer with gaskets for all carbs having 23/4" center-to-center stud mounting. Original Equipment on Bendix and Keihin carbs from 78-89 to prevent engine heat from being transferred to the carburetor. Replaces OEMs 29250-78A and 27077-78. Sold each.17375 Manifold Spacer . . . . . . . . . . . . . .$4.99

Stainless Steel Aircraft-Style Intake ClampsImproved by reducing the T-bolt diameter size and bending it to conform to the clamp’s contour, making it easier to install. Includes manifold seals and self-locking nuts. Sold in pairs.11099 Fit Shovelhead, Sportster and

Panhead models from 55-E78 . . . . . . . . . . . . . . . . . . . . . . . . . $15.99

11098 Fit Shovelhead and Sportster models from late 78-85 . . . . $15.99

Intake Manifold SealsO-ring style for Shovelhead, Panhead and Sportster intake manifolds from 55-E78. Replaces OEM 27060-55. Pack of 10. Price each.12085 O-ring Manifold Seals . . . . . . $0.40

Rubberband style for Shovelhead and Sportster models from 78-85. Replaces OEM 27062-78. Pack of 10. Price each.25102 O-ring Manifold Seal Rubberband

Seal. . . . . . . . . . . . . . . . . . . . . . . $3.00

Chrome Intake ClampsChrome clamps machined into matched halves for a tight, perfect fit combined with superior sealing and strength. Include sockethead hardware. Sold in pairs.11100 Fit Shovelhead, Sportster and

Panhead models from 55-E78 . . . . . . . . . . . . . . . . . . . . . . . . . $18.99

11103 Fit Shovelhead and Sportster models from late 78-85 . . . . $19.99

Intake Manifold SealsO-ring style for Shovelhead, Panhead and Sportster intake manifolds from 55-E78. Replaces OEM 27060-55. Pack of 10. Price each.12085 O-ring Manifold Seals . . . . . . $0.40

Rubber band style for Shovelhead and Sportster models from 78-85. Replaces OEM 27062-78. Pack of 10. Price each.25102 O-ring Manifold Seal Rubberband

Seal. . . . . . . . . . . . . . . . . . . . . . . $3.00

Intake Seals for Sportster Models & Big Twin ModelsCarburetor to intake manifold seals for Big Twin and Sportster models with CV carbs from 91-06. Replaces OEM 27002-89. (pack of 10)54422 Intake Seals . . . . . . . . . . . . . . . . . .$3.80

Intake Seal KitThis kit contains the parts necessary to reseal the intake manifold on Big Twins from 90-Up and Sportster models from 88-Up. Kits sold in packs of 5.091016 Intake Seal Kit. (repl. OEM 26995-

86A and 27002-89) . . . . . . . . . . . .$3.40

Custom Air Cleaner BracesChrome support braces come with all necessary hardware.

For Stock CarburetorsFor Shovelhead Big Twins and Sportster models with Bendix or Keihin carburetors.28117 Fits Sportster models 57-85 . . . . $7.99

28118 Fits all Shovelhead models 66-84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $7.99

For Teardrop Air CleanersRecommended when installing Teardrop air cleaners.19012 Fits Shovelheads from 66-84,

Replaces OEM 29206-87T . . . . . . $7.99

Page 14: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.14

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

T-5

Supercharger

Speed Star

Velocity

Custom Chrome Modular Air Cleaner Kits

629355

Custom Chrome Deluxe Air Cleaner Kits These deluxe air cleaner kits are as beautiful as they are functional, they are made of billet aluminum and feature an internal breather system available in chrome or black finish. Combine them with any of the front covers listed on this page for the look you want. 629354 Air cleaner kit black Big Twins 93-Up

. . . . . . . . . . . . . . . . . . . . . . . . . . .$259.99

629355 Air cleaner kit chrome Big Twins 93-Up. . . . . . . . . . . . . . . . . . . . . .$259.99

629356 Air cleaner kit black Touring models 08-Up. . . . . . . . . . . . . . . . . . . . . .$259.99

629357 Air cleaner kit chrome Touring models 08-Up. . . . . . . . . . . . . . .$259.99

629358 Air cleaner kit black XL models 91-Up. . . . . . . . . . . . . . . . . . . . . .$259.99

629359 Air cleaner kit chrome XL models 91-Up. . . . . . . . . . . . . . . . . . . . . .$259.99

629300

629302

629304

629328

Custom Chrome Economy Air Cleaner KitsLet your motor breath for the performance you want without breaking the bank. These high flow air cleaner assemblies can be combined with any of the front covers listed on this page. Mounting bracket for your application sold separately. 629328 Hi-Flow air cleaner basic kit

. . . . . . . . . . . . . . . . . . . . $74.99

629305

Sinister-8

Choose any one of our front plates to install on one of our Deluxe or Economy Air Cleaner Kits

Custom Chrome Deluxe Air CleAner Kits

Custom Chrome eConomy Air CleAner Kits

629303

Custom Chrome Air Cleaner Front Covers(Matches Our RevTech Wheels - Black Backing Plate Sold Separately)Sinister-8629351 Chrome Sinister-8 air cleaner cover . . . . . . . . . . . . . $89.99

629345 Black Sinister-8 air cleaner cover. . . . . . . . . . . . . . . . $89.99

Speedstar629349 Chrome Speedstar air cleaner cover. . . . . . . . . . . . . $89.99

629343 Black Speedstar air cleaner cover . . . . . . . . . . . . . . . $89.99

Supercharger629350 Chrome Supercharger air cleaner cover . . . . . . . . . $89.99

629344 Black Supercharger air cleaner cover. . . . . . . . . . . . $89.99

T-5629353 Chrome T-5 air cleaner cover . . . . . . . . . . . . . . . . . . . $89.99

629347 Black T-5 air cleaner cover . . . . . . . . . . . . . . . . . . . . . $89.99

Velocity629352 Chrome Velocity air cleaner cover . . . . . . . . . . . . . . $89.99

629346 Black Velocity air cleaner cover. . . . . . . . . . . . . . . . . $89.99

M629343

Mounting Brackets629300 Fits Big Twins 93-Up (Except 08-Up Touring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $58.99

629302 Fits EFI XL models 07-Up (requires breather kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $29.99

629303 Fits XL models 88-06 (91-Up requires breather kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $24.99

629304 1/2" Wide Spacer for Touring models 08-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $21.99

629305 Bracket with Breather for Touring models 08-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $65.99

Page 15: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.15

Hornet

Sindwinder

Lone-Star

Smooth Cross

4-Splade

Maltese Cross

Classic Smoothie

629306 629327 629326

Finishes

Chrome Black Cut Bronze & Black

3-D Active 3-D Active 3-D Active

4-Splade 5-Splade

5-Splade Classic Smoothie

Hornet

Lone-StarProwler

Smooth Cross

Custom Chrome Air Cleaner Front CoversOur stellar air cleaner front plates are designed for our Deluxe and Economical Air Cleaner Kits, or if you’ve already started your journey to horsepower, it will fit on your Screamin Eagle Stage 1 or Arlen Ness Big Sucker Stage 1 Air Cleaner Kits as well ! ! ! Our covers are made of 6061-T6 Billet aluminum and come in High Finish Chrome, Black Contrast Cut or Bronze, Bronze and Black. We also have the perfect touch to our RevTech Billet Wheel line. Black Backing Plate & Mesh Wire Screen Sold Separately.

Custom Chrome Air Cleaner Covers3D Active629383 Chrome & Black 3D Active air cleaner cover . . . $93.99

629384 Black & Raw 3D Active air cleaner cover. . . . $94.99

629385 Bronze & Black 3D Active air cleaner cover . $93.99

4-Splade629335 Chrome 4-Splade air cleaner cover. . . . . . . . . $48.99

629336 Black 4-Splade air cleaner cover . . . . . . . . . . . $48.99

629381 Bronze 4-Splade air cleaner cover . . . . . . . . . $54.99

5-Splade629333 Chrome 5-Splade air cleaner cover. . . . . . . . . $51.99

629334 Black 5-Splade air cleaner cover . . . . . . . . . . . $53.99

629380 Bronze 5-Splade air cleaner cover . . . . . . . . . $56.99

Classic Smoothie629329 Chrome Classic Smoothie air cleaner cover . $42.99

629330 Black Classic Smoothie air cleaner cover . . . . $42.99

Hornet629337 Chrome Hornet air cleaner cover . . . . . . . . . . $54.99

629338 Black Hornet air cleaner cover. . . . . . . . . . . . . $54.99

629382 Bronze Hornet air cleaner cover . . . . . . . . . . . $64.99

Lone-Star629377 Chrome Lone-Star air cleaner cover. . . . . . . . $59.99

629378 Black Lone-Star air cleaner cover . . . . . . . . . . $62.99

Maltese Cross629375 Chrome Maltese Cross air cleaner cover . . . . $58.99

629376 Black Maltese Cross air cleaner cover . . . . . . $59.99

Prowler629341 Chrome Prowler air cleaner cover . . . . . . . . . $54.99

629342 Black Prowler air cleaner cover . . . . . . . . . . . . $54.99

Sidewinder629339 Chrome Sidewinder air cleaner cover . . . . . . $54.99

629340 Black Sidewinder air cleaner cover. . . . . . . . . $54.99

Smooth Cross629331 Chrome Smooth Cross air cleaner cover . . . . $48.99

629332 Black Smooth Cross air cleaner cover. . . . . . . $48.99

629379 Bronze Smooth Cross air cleaner cover . . . . . $55.99

Replacement & Optional Parts629306 Replacement Filter . . . . . . . . . . . . . . . . . . . . . . $22.99

629326 Black front plate . . . . . . . . . . . . . . . . . . . . . . . . . . $4.99

629327 Round 5 3/4" Diameter Stainless Steel Wire Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $4.99

Page 16: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.16

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

629306

629327 629326

629300

629302 629303

629304 629305

4-Splade 5-Spade Classic Smoothie

Hornet Prowler Smooth CrossSindwinder

Custom Chrome Hi-flow Air CleanersCustom Chrome Hi-Flow AircleanersAllowing your motor to breathe is the first step to horsepower. What better way to start than with a kit that is stylish and economical. Our round 5-7/8" air cleaner is made of 6061-T6 billet aluminum. The air cleaner assemblies come with a backing plate, a serviceable hi-flow filter and an eye catching front plate on top of a black plate and wire mesh to make it pop out! Available in either chrome or black anodized. The mounting support brackets and breather systems are sold separately.

4-Splade629296 Chrome 4-Splade Hi-Flow Aircleaner. . . . . . . . . . . . . . . . . . $109.99

629297 Black 4-Splade Hi-Flow Aircleaner . . . . . . . . . . . . . . . . . . . . $109.99

5-Splade629294 Chrome 5-Splade Hi-Flow Aircleaner. . . . . . . . . . . . . . . . . . $109.99

629295 Black 5-Splade Hi-Flow Aircleaner . . . . . . . . . . . . . . . . . . . . $109.99

Classic Smoothie 629290 Chrome Classic Smoothie Hi-Flow Aircleaner . . . . . . . . . . . $99.99

629291 Black Classic Smoothie Hi-Flow Aircleaner . . . . . . . . . . . . . . $99.99

Hornet629320 Chrome Hornet Hi-Flow Aircleaner . . . . . . . . . . . . . . . . . . . $114.99

629321 Black Hornet Hi-Flow Aircleaner. . . . . . . . . . . . . . . . . . . . . . $114.99

Prowler629324 Chrome Prowler Hi-Flow Aircleaner. . . . . . . . . . . . . . . . . . . $114.99

629325 Black Prowler Hi-Flow Aircleaner . . . . . . . . . . . . . . . . . . . . . $114.99

Sidewinder629322 Chrome Sidewinder Hi-Flow Aircleaner . . . . . . . . . . . . . . . $114.99

629323 Black Sidewinder Hi-Flow aircleaner . . . . . . . . . . . . . . . . . . $114.99

Smooth Cross629292 Chrome Smooth Cross Hi-Flow Aircleaner . . . . . . . . . . . . . $109.99

629293 Black Smooth Cross Hi-Flow Aircleaner. . . . . . . . . . . . . . . . $107.99

Brackets with Hardware629300 Fits Big Twins 93-Up (Except 08-Up Touring) . . . . . . . . . . . . $58.99

629302 Fits EFI XL models 07-Up (requires breather kit) . . . . . . . . . $29.99

629303 Fits XL models 88-06 (91-Up requires breather kit) . . . . . . $24.99

629304 1/2" Wide Spacer for Touring models 08-Up . . . . . . . . . . . . $21.99

629305 Bracket with Breather for Touring models 08-Up . . . . . . . $65.99

Replacement Parts629306 Replacement Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $22.99

629326 Black front plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$4.99

629327 Round 5 3/4" Diameter Stainless Steel Wire Mesh . . . . . . . . .$4.99

Page 17: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.17

652118

Vertex Air Cleaner by DNAAdd style and performance to your ride. Air cleaner assemblies available in chrome or black finish. Breather brackets come with all necessary hardware. A fuel tuner is recommended if used with free flowing exhaust. When using brackets listed, the air cleaner can be mounted vertically or horizontally. 652118 Vertex air cleaner chrome . . . . . . . . . . . . . . . . . . . . . . . . . $212.99

652119 Vertex air cleaner black. . . . . . . . . . . . . . . . . . . . . . . . . . . . $212.99

652131 Replacement air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $50.99

Carb/EFI Support Brackets652120 Breather bracket S&S carbs chrome . . . . . . . . . . . . . . . . . $118.99

652121 Breather bracket S&S carbs black . . . . . . . . . . . . . . . . . . . $118.99

652122 Breather bracket CV carbs/EFI (exc. TBW) chrome . . . . $118.99

652123 Breather bracket CV carbs/EFI (exc. TBW) black . . . . . . $118.99Note: When using all brackets listed above with the air cleaner can be mounted vertically or horizontally.

652119

652122

Digger Air CleanersKits come ready to install, complete with HP filter, 90 degree manifold & custom housing, made from CNC billet aluminum. Can be used in forward facing or vertical positions. Use with correct adapter bracket kit for your application, sold separately. 688201 Chrome coned Digger air cleaner. . . . . . . . . . . . . . . . . . . . . .$299.99

688202 Black coned Digger air cleaner . . . . . . . . . . . . . . . . . . . . . . . .$249.99

688203 Chrome chopped Digger air cleaner . . . . . . . . . . . . . . . . . . .$289.99

688204 Black chopped Digger air cleaner. . . . . . . . . . . . . . . . . . . . . .$239.99

688228 Replacement air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$44.99

Mounting Brackets629300 Fits Big Twins 93-Up (Except 08-Up Touring) . . . . . . . . . . . . .$58.99

629302 Fits EFI XL models 07-Up (requires breather kit) . . . . . . . . . .$29.99

629303 Fits XL models 88-06 (91-Up requires breather kit) . . . . . . .$24.99

629304 1/2" Wide Spacer for Touring models 08-Up . . . . . . . . . . . . .$21.99

629305 Bracket with Breather for Touring models 08-Up . . . . . . .$65.99

688203

688202

Custom Velocity Stack Air CleanerDo you like the looks of a velocity stack but don’t want unfiltered air in your engine? Then this is your air filter, made of billet aluminum and available in chrome or black finish. Fits all CV Carb & EFI models, mounting kits sold separately. 629370 V-stack air cleaner chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $159.99

629371 V-stack air cleaner black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $159.99

629372 Replacement chrome filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $24.99

629373 Replacement black filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $24.99

Mounting Brackets629300 Fits Big Twins 93-Up (Except 08-Up Touring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . $58.99

629302 Fits EFI XL models 07-Up (requires breather kit) . . . . . . . . . . . . . . . . . . . . . . . . . $29.99

629303 Fits XL models 88-06 (91-Up requires breather kit) . . . . . . . . . . . . . . . . . . . . . . $24.99

629304 1/2" Wide Spacer for Touring models 08-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . $21.99

629305 Bracket with Breather for Touring models 08-Up . . . . . . . . . . . . . . . . . . . . . . $65.99

629370

629371

Page 18: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.18

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

Inverted Series Air Cleaner Kits by Arlen Ness• The ultimate combination of performance and design for your

V-Twin engine. • Each handmade air filter is made in the USA and features an

inverted pleated top with pleated sides to maximize airflow. Our pre-oiled black filter element is encapsulated in a stainless steel jacket for the ultimate in style and durability.

• Forged air filter housings feature built in velocity stacks that scream performance and enhance looks.

• Forged billet backing plate features our proven radius inlet, hidden breather hardware and our industry leading Big Sucker patented technology.

• Available in chrome or black anodize finishes. • All mounting hardware and gaskets are included.

Slot Track Inverted Air Cleaner654119 Slot Track air cleaner for 08-Up FLT chrome. . . . . . . . . . . . $399.95

654120 Slot Track air cleaner for 08-14 FLT black . . . . . . . . . . . . . . $399.99

654121 Slot Track air cleaner for 00-14 Big Twin (except TBW) chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $399.95

654122 Slot Track air cleaner for 00-14 Big Twin (except TBW) black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $399.95

Deep Cut Inverted Air Cleaner654123 Deep Cut air cleaner for 08-14 FLT chrome . . . . . . . . . . . . $399.95

654124 Deep Cut air cleaner for 08-14 FLT black . . . . . . . . . . . . . . $399.95

654125 Deep Cut air cleaner for 00-14 Big Twin (except TBW) chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $399.95

654126 Deep Cut air cleaner for 00-14 Big Twin (except TBW) black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $399.95

Beveled Inverted Air Cleaner654127 Beveled air cleaner for 08-14 FLT chrome. . . . . . . . . . . . . . $399.95

654128 Beveled air cleaner for 08-14 FLT black . . . . . . . . . . . . . . . . $399.99

654129 Beveled air cleaner for 00-14 Big Twin (except TBW) chrome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $399.95

654130 Beveled air cleaner for 00-14 Big Twin (except TBW) black . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $399.95

Accessories654131 Replacement filter for Inverted Series air cleaners. . . . . . . $64.95

654119

654120654123

654124

654127

654128

Page 19: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.19

04967

04935

631168

Big Sucker Kits 2014 FLT Models 08-13 FLT Models

99-Up Big Twins (except 08-Up FLT & FXD)

93-99 All Carb and Fuel Injected Models (Except 96-99 Fuel Injected FLT Models)

99-01 Twin Cam FLT Fuel Injected Models 88-Up XL Models

Stage I, Plain 654185 $144.99 618510 $129.99 650417 $129.99 04967 $129.99 650401 $129.99 650408 $129.99

Stage II, Plain 618511 $139.99 618511 $139.99 650418 $139.99 04935 $139.99 650400 $139.99 650409 $139.99

Stage I, for OEM cover, chrome 654186 $164.99 618512 $146.99 650419 $149.99 650399 $149.99 650398 $154.99

Stage II, Chrome 618513 $156.99 618513 $156.99 650420 $159.99 650397 $164.99

Little Sucker Kits

Little Sucker Kit 631169 $99.99 631169 $99.99 631168 $99.99

Accessories and Replacement Parts

Replacement Hardware Kit, Stage I

631260 $34.99 631260 $34.99 631260 $34.99 631262 $34.99 631263 $34.99

Replacement Hardware Kit, Stage II

631268 $34.99 631268 $34.99 631268 $34.99 631269 $34.99 631270 $34.99 631271 $34.99

Replacement Stage I Filter 654184 $49.99 631183 $49.99 650405 $49.99 650405 $49.99 650404 $49.99 650405 $49.99

Replacement Stage II Filter 631184 $54.99 631184 $54.99 650406 $54.99 650406 $54.99 650406 $54.99 650406 $54.99

Stage I ‘Big Sucker’ Air Filter Kit by NessAll-in-one aluminum backing plate features built-in carb support. Breather tunnels at each head to decrease crankcase pressure. High performance air filter flows better than stock Accepts all oval or round Original Equipment outer air cleaner covers. Includes the backing plate, high-flow air filter, chrome banjo bolts, and all necessary hardware.

Stage II ‘Big Sucker’ Air Filter Kit by NessHigher performance set-up flows 20% more air than the Stage 1 ‘Big Sucker’ through the larger filter. All-in-one aluminum backing plate features built-in carb support. Breather tunnels at each head to decrease crankcase pressure. Includes the backing plate, high-flow air filter, chrome banjo bolts, and all necessary hardware. Note: These kits do not fit engines equipped with the 103” Screamin’ Eagle kit. They also require the use of an 8”-round air filter cover which is standard on all 92-99 Evolution models.

‘Little-Sucker’ Air Cleaner Kits by NessIf you are looking for performance and you are not concerned about hidden hoses and billet covers, these kits are the right choice for your bike. Each ‘Little-Sucker’ kit features a steel backing plate that is integrated into the air filter element so no additional backing plate is needed. These kits utilize the factory breather hoses and hardware and accept the factory air cleaner cover.

STAGE I

STAGE II

Page 20: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.20

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

629268

629269

Street Metal Intake by K&NK&N’s New Street Metal Series High-Flow Air Intake Systems provide a good looking appearance, offer increased airflow and deliver more horsepower & torque to your Harley-Davidson motorcycle. The custom aluminum backing plate mounts directly to the throttle body via an aluminum integrated, internal-run breather system. 629268 Hammer intake 99-14 Twin Cams except throttle by wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $249.99

629272 Repl. filter element for 629268 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $60.99

629269 Flare intake 99-14 Twin Cams except throttle by wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $249.99

629260 Repl. filter element for 629269 and 629278. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $76.99

654029

Ness Pre-Filter for Big SuckersCover your Stage I or Stage II Big Sucker when cleaning your bike or riding in the rain with this pre-filter (rain sock). Sold each. 654029 Big Sucker pre filter STG I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$39.95

654030 Big Sucker pre filter STG II . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$39.95

Shown on STG I Big Sucker

Ness Replacement Air Filters for Screamin Eagle ApplicationsDirect replacement high performance filters for disposable filter elements found on the Screamin’ Eagle kits from the factory. These filters are 100% re-usable and washable so they will virtually last the life of your motorcycle. Use Ness Filter Tune-up Kits to recharge your filter and restore optimum performance. Filters are available in standard red filament or our exclusive SS stainless steel jacketed filament. Filters can accept Arlen Ness Stage 1 top covers for an exposed filter with a high performance and custom look and also accept stock Screamin Eagle covers.

Replacement Filters650405 Filter for 99-13 FXST, 02-07 FLT, 97-07 FXD. . . . . . . . . . . . . . .$49.99

654033 Filter for 08-13 SE FLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$49.99

654034 Filter for 08-13 SE FLT, stainless . . . . . . . . . . . . . . . . . . . . . . . . .$69.95

Derby Sucker FiltersThese replacement filters for Screamin’ Eagle air cleaner kits will accept any 5-hole Big Twin style derby cover. Comes with everything you need to mount to your Screaming Eagle backing plate.654037 Filter for 99-13 FXST, 02-07 FLT, 97-07 FXD. . . . . . . . . . . . . . .$69.95

654038 Filter for 99-13 FXST, 02-07 FLT, 97-07 FXD, stainless . . . . . .$89.95

654035 Filter for 08-13 SE FLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$69.95

654036 Filter for 08-13 SE FLT, stainless . . . . . . . . . . . . . . . . . . . . . . . . .$89.95

Page 21: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.21

Installed with stock air cleaner cover

629278

629271

Performanceintake systems

APPLICATION YEAR FILTER SIZE KIT Price Replacement Filter Price HP GAIN

Dyna Models 08-14 2 1/8” 629278 $241.99 629260 $76.99 + 6.54 hp

Softail Models 08-14 1 5/8” 629271 $167.99 629261 $89.99 + 7.00 hp

Softail Models, Large Capacity 08-14 2 1/4” 629285 $198.99 629263 $78.99 + 12.05 hp

Sportster 883 04-14 2 3/8” 629279 $439.99 629262 $82.99 + 4.31 hp

Sportster 1200 04-14 2 3/8” 629279 $439.99 629262 $82.99 + 7.81 hp

Touring Models 08-14 1 5/8” 629277 $266.99 629261 $89.99 + 8.43 hp

Twin-Cam Models 1 99-07 1 5/8” 629271 $167.99 629261 $89.99 + 7.00 hp

Twin-Cam Models, Large Capacity 1 99-07 2 1/4” 629285 $198.99 629263 $78.99 + 12.05 hp

1) Excludes Twin-Cam Engines with the Magnetti-Marelli Fuel Injection System 2) Now 50-State Street Legal on most 2001-07 Models Part number and vehicle specific horsepower data shown, results will vary for other models and/or applications. Dyna, Sportster, Softail, and Twin-Cam are trademarks of Harley-Davidson. Harley-Davidson is a registered trademark of H-D Michigan, Inc.

R K S E R I E S C O M P L E T E I N T A K E S Y S T E M S

A I R C L E A N E R I N T A K E S Y S T E M SAPPLICATION YEAR BLACK Price

Replacement Filter Black

Price MIRROR Price Replacement Filter Mirror Price HP GAIN

Dyna/Softail Models 08-14 629282 $443.99 629287 $97.99 629283 $454.99 613112 $60.99 + 10.21 HP

Sportster 883/1200 Models 07-14 629284 $487.99 629287 $97.99 n/a 613112 $60.99 + 8.57 HP

Touring Models 08-14 613110 $413.99 629287 $97.99 613111 $464.99 613112 $60.99 + 12.92 HP

Twin-Cam F/I Models 01-07 629282 $443.99 629287 $97.99 629283 $454.99 613112 $60.99 + 10.21 HP

613111

629282

629284

Page 22: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.22

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

Jammer “Derby Cover” Air Cleaner AssemblyThis retro styled air cleaner was used on our “Delta 88” custom build, and was an instant hit as soon as people saw it! Featuring an early style Derby Cover for the front, this air cleaner assembly incorporates a washable, re-usable air filter element and a backing plate that allows installation on stock Keihin CV carbs and Delphi EFI (except 08 and later Touring models). Optional adaptor rings are available separately for mounting to Mikuni & S&S “E” & “G” carbs. The air cleaner assembly measures 7 1/2” wide, 7” high and 3” deep. 650800 Jammer “derby cover” air cleaner assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $119.99

25023 Replacement filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $51.99

651294

Jammer “Tear Drop” Style Air Cleaner Assemblies by PaughcoDesigned and styled after the Tear Drop Air Cleaners of the past, these beauties are made of cast aluminum, polished, then brilliantly chrome plated. Measure 8” wide, by 4 1/2” high & 2” deep. Available in either Slotted or Non-Slotted and Smooth or Ribbed styles. Offered in versions to fit either S&S E and G carbs, or CV-Keihin 98-06 and Delphi EFI 01-14. Fittings included where required. Made in USA.Note: Will not fit Magneti-Marelli EFI systems or Touring models 08-Up.

Non-Slotted Styles:632965 Tear Drop Smooth A/Cleaner – S&S E/G carbs . . . . . . . . . . . . $184.99

632966 Tear Drop Smooth A/Cleaner – Keihin 88-06, Delphi EFI’s 01-14 (except Touring 08-14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $184.99

632967 Tear Drop Ribbed A/Cleaner – S&S E/G carbs. . . . . . . . . . . . . $184.99

632968 Tear Drop Ribbed A/Cleaner – Keihin 88-06, Delphi EFI’s 01-14 (except Touring 08-14) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $184.99

651450 Replacement Air Filter for Smooth and Ribbed Tear Drop Air Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $14.95

Slotted Styles:651294 Tear Drop Smooth Slotted A/Cleaner Cover for S&S E/G carbs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $270.99

651295 Tear Drop Smooth Slotted A/Cleaner Cover for Keihin 88-06, Delphi EFI’s 01-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $270.99

651296 Tear Drop Ribbed Slotted A/Cleaner Cover for S&S E/G carbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $270.99

651297 Tear Drop Ribbed Slotted A/Cleaner Cover for Keihin 88-06, Delphi EFI’s 01-14 (except Touring 08-14) . . . . . . . . . . . . . . . . $270.99

651451 Replacement Air Filter for Slotted Smooth and Slotted Ribbed Tear Drop Air Cleaners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $39.95

632967

651296

Page 23: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.23

Classic 7" Round Air CleanersComplete assemblies with filter and backing plate have a perfect chrome finish to fit Bendix/Zenith, Tillotson and Keihin carbs.12028 Fits Bendix/Zenith, Tillotson and Keihin (except CV) carbs

thru 89 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$40.99

19030 Fits CV carburetors on Sportster models from 88-91 Big Twins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $59.99

Replacement Filters11904 Fits S&S air cleaners (except Super ‘E’ and ‘G’) and 7"

teardrop air cleaners, Replacement Premium air filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $16.99

Note: These air cleaners will not fit with CC #17398 or OEM 29116-83 head-mounted Carburetor Support Brackets.

Knuckle Style Breather Snoots for S&S Carbs by PaughcoPaughco has taken their early style breather snoots, and designed backing plates & mounts to fit them to S&S E & G carbs mounted on Evo & Twin Cam (non-EFI) engines. Reminiscent of the breather snoots ran on Knuckleheads. Measure 4” wide at the widest part, 2 1/2” wide at the end, and 8 1/2” long. Chrome plated steel. No filter element included. A real classic look for retro rides! Made in USA by the crew at Paughco.632950 Knuckle Style Breather Snoot. S&S E&G- Evo’s 84-91. . . . . .$84.99

632951 Knuckle Style Breather Snoot. S&S E&G-Evo/TC 92-06. . . . .$84.99

Early Style Breather SnootsA standard item on early models, these chromed breather snoots are available in either a smooth or ribbed version. Fit Bendix, Tillotson & Keihin (except CV) carbs. No filter element included. A real bad-ass look on retro rides! Made in USA by Paughco.632254 Breather snoot-smooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$51.99

632255 Breather snoot-ribbed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$51.99

632254

632255

Chrome Swept Teardrop Air Cleaner AssemblyThis swept air cleaner is a great addition to any motorcycle with a teardrop stretched tank. It fits all models with CV carburetors from 89-06. You must purchase the CC #31515 air cleaner support bracket separately.652105 Air cleaner ONLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $149.99

31515 Bracket Only for Evolution Big Twins 90-91 . . . . . . . . . . . $28.99

Page 24: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.24

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

K&N Air Filters for RevTech EnginesSpecifically-designed for the early and late-style air cleaner housings on all RevTech 88" and 100" engines. Sold each.25022 Fits early-style RevTech engine air cleaner housings as well as

Screamin’ Eagle high-flow air filter kits for Big Twin models (repl. OEM 29055-89). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$63.99

25023 Fits late-style RevTech engine air cleaner housings . . . . . . .$51.99

25022

25023

K&N 5" Round Air Cleaners12010 Fits 36-38mm Mikuni carb (27/16" I.D. mounting flange) .$69.99

12011 Fits 40-44mm Mikuni and 38-40mm Lectron carbs (2 3/4" flange). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$73.99

19020 Fits Keihin/Andrews flowmaster carb (2 5/8" mounting flange) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$65.99

25560 Fits 5 1/2" diameter S&S (except Super ‘E’ and ‘G’) and Keihin (except CV type) carbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$92.99

19018 5 1/2" replacement element . . . . . . . . . . . . . . . . . . . . . . . . . . .$45.99

25560

5 1/2" Round Air CleanersHigh-performance round air cleaners for Bendix/ Zenith, Keihin (except CV) and Tillotson carbs.12026 Plain chrome round air cleaner. . . . . . . . . . . . . . . . . . . . . . . . $29.99

688079 Plain black round air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . $29.99

11912 Replacement filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $10.99

Custom Skull Air CleanerAvailable in a show chrome or black finish. Measures approximately 5.5” H x 6.0” W. Support brackets and breather sold separately, fits CV carb and EFI bolt pattern. Matching gas caps available in the sheetmetal section. 688235 Skull air cleaner, chrome (except Touring 08-14) . . . . . . . .$139.99

688236 Skull air cleaner, black (except Touring 08-14) . . . . . . . . . .$139.99

Polished Aluminum 3-D Skull Air Cleaner InsertsSandcast aluminum with striking 3-D skulls polished to a brilliant shine. Includes mounting stud.37856 Fits 8" round Original Equipment air cleaners . . . . . . . . . . .$79.99

37855 Fits S&S Super ‘E’ and ‘G’ air cleaners . . . . . . . . . . . . . . . . . . .$79.99

33151 Fits Twin Cam models with Original Equipment air cleaner covers from 99-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$68.99

12026688079

Page 25: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.25

Bracket and Breather Kits for ‘CV’ CarburetorsInstall aftermarket air cleaners on late model bikes with cylinder head crankcase breather systems. Kits include everything needed for the conversion except the air cleaner itself.31658 Fits 5-speed Evolution Sportster models from 91-03 . . . $64.99

31659 Fits Evolution Big Twin models from 93-99 . . . . . . . . . . . $57.99

12012 Replacement breather filter, Dual inlet. . . . . . . . . . . . . . . $14.99

31657 Replacement banjo bolt (sold each). . . . . . . . . . . . . . . . . . . $6.99Note: Brackets do not fit CC #’s 12028 or 19030 7" round air cleaners.

Breather Kits for Custom Air CleanersRequired when installing custom air cleaners or carburetors on Evolution Sportster engines with the crankcase vented through the cylinder head (replaces OEM 29281-91).040466 Fits Sportster models from 91-Up . . . . . . . . . . . . . . . . . . . . $29.99

Breather Bolts for Twin CamsReplacement breather bolts for Twin Cam models. Sold each. 688593 Twin Cam breather bolt. Replaces OEM 29465-08 . . . . . $12.99

ø 1/2‘‘

ø 7/8‘‘

t= 1/16‘‘

Aluminium Head Breather Washers94065 Aluminum head breather washers. Pack of 10. Price each.. .$0.50

Breather Kits for Evolution ModelsFits Big Twin models from 93-99 and Sportster models from 91-03 when custom air cleaners or carburetors are installed. Accepts standard 3/8" rubber hose. Sold in pairs.040485 Breather Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$19.99

RevTech Hop-Up Kits for ‘CV’ CarburetorsRevTech Free Flow Air Filter KitKit contains washable high flow filter, spacers, brackets and hardware. Fits Evolution Big Twins with CV carburetors from 90-99.59215 Replaces OEM 29008-90A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$66.99

RevTech Universal Head Breather AdapterBreather adapter permits installation of CC #59215 on Evolution Big Twin models with CV carburetors from 93-99. Can also be used to install universal air cleaners on Big Twins with breather heads. Includes hose, banjo fittings, brackets and hardware.59219 Breather kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$33.99

59215

59219

Page 26: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.26

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

31515

Chrome Air Cleaner Support BracketsReplace the Original Equipment black plastic air boxes when installing custom air cleaners with flat backing plates, and are complete with gaskets and hardware.Note: Brackets do not fit CC #’s 12028 or 19030 7" round air cleaners

629300 Fits Big Twins 93-Up (Except 08-Up Touring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $58.99

629302 Fits EFI XL models 07-Up (requires breather kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $29.99

629303 Fits XL models 88-06 (91-Up requires breather kit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $24.99

629304 1/2" Wide Spacer for Touring models 08-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $21.99

629305 Bracket with Breather for Touring models 08-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $65.99

17398 Bracket Only for Evolution Big Twins from 84-89 (repl. OEM 29116-83) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $22.99

31515 Bracket Only for Evolution Big Twins 90-91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $28.99

31499 Bracket Only for Big Twins 93-Up (except 08-Up Touring) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $23.99

17398

629300

629302

629303

629304

629305

Page 27: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.27

629274

H D T O U R I N G M O D E L SAIR FILTER Price SE

REPL. Price CC MODEL OIL FILTER Price

629274 $88.99 629275 $74.99 1584 Road King / Road King Classic 270126* $13.99

629274 $88.99 629275 $74.99 1584 Street Glide 270126* $13.99

629274 $88.99 629275 $74.99 1584 Road Glide / Road Glide Custom 270126* $13.99

629274 $88.99 629275 $74.99 1584 Electra Glide / Electra Glide Classic 270126* $13.99

629274 $88.99 629275 $74.99 1584 Ultra Classic Electra Glide 270126* $13.99

H D S O F T A I L M O D E L SAIR FILTER Price SE

REPL. Price CC MODEL OIL FILTER Price

11997 $81.99 629272 $60.99 1584 Heritage Softail Classic 270126* $13.99

11997 $81.99 629272 $60.99 1584 Fat Boy 270126* $13.99

11997 $81.99 629272 $60.99 1584 Softail Custom / Softail Deluxe 270126* $13.99

11997 $81.99 629272 $60.99 1584 RockerTM / RockerTM C 270126* $13.99

11997 $81.99 629272 $60.99 1584 Night Train 270126* $13.99

Dyna, Sportster, Softail, Road King, Road King Classic, Street Glide, Road Glide, Electra Glide, Ultra Classic, Fat Boy, Nightster, Super Glide, Street Bob, Fat Bob, Wide Glide, V-Rod, V-Rod Muscle, Night Rod, and RockerTM are trade-marks of Harley-Davidson. Harley-Davidson is a registered trademark of H-D Michigan, Inc.

11997

629275

H D S P O R T S T E R M O D E L SAIR FILTER Price SE REPL. Price CC MODEL OIL FILTER Price

629270 $79.99 629280 $65.99 883 Custom / 883 Low 270126* $13.99

629270 $79.99 629280 $65.99 1200 Custom / 1200 Low 270126* $13.99

629270 $79.99 629280 $65.99 1200 Roadster 270126* $13.99

629270 $79.99 629280 $65.99 1200 Nightster 270126* $13.99

629276

5560004

AIR FILTER Price SE

REPL. Price CC MODEL OIL FILTER Price

629276 $89.99 629281 $80.99 1584 Super Glide / Super Glide Custom 270126* $13.99

629276 $89.99 629281 $80.99 1584 Street Bob 270126* $13.99

629276 $89.99 629281 $80.99 1584 Fat Bob 270126* $13.99

629276 $89.99 629281 $80.99 1584 Low Rider 270126* $13.99

629276 $89.99 629281 $80.99 1584 Wide Glide 270126* $13.99

H D D Y N A M O D E L S

AIR FILTER Price CC MODEL OIL FILTER Price

5560004 $73.99 1250 V-Rod 29266 $16.99

5560004 $73.99 1250 V-Rod Muscle 29266 $16.99

5560004 $73.99 1250 Night Rod / Night Rod Special 29266 $16.99

H D V R S C M O D E L S

629280

629270

629281

Performanceintake systems

629272

Page 28: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.28

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

Motor Factory Air Filter ElementsEngineered to increase performance. Washable and reusable 4-layer cotton element with urethane body for maximum life and precise fit. Direct OEM replacement. Made in the USA.

K&N Replacement Air FiltersThese world renowned filters combine unsurpassed air flow and dirt-trapping performance. Made with pleated gauze and designed to be washed and reused twenty five of times. Use the K&N Recharger kit to keep performance going virtually forever.

Description Replaces OEM # Uni Price Motor

Factory Price K&N Price

Fits Sportster models from 66-E73 and from 83-85; FL and FX models from 67-E75 (25/8"-wide elements) 29036-72 11900 $18.99 12007 $61.99

Fits Sportster models from late 73-E75; FL and FX models from late 75-76 (3"-wide elements) 29086-73 11901 $18.99 25562 $64.99

Fits most Twins from 41-66 (2 1/2"-wide, K&N 2 1/4") 29036-41 11902 $17.99 25561 $49.99

Fits Sportster models from late 75-78; FL and FX models from 77-E78 29086-75 11903 $18.99 19881 $65.99

Fits the ‘ham can’ air cleaners on Sportster models from 79-82; FL and FX models (except FXST) from late 78-84; FXR models from 82-83; FLT models from 80-82 (3 1/2"-wide elements)

29255-78 11903 $18.99 25563 $69.99

Fits the ‘ham can’ air cleaners on FLT/FLHT models from 83-85 (27/8"-wide elements) 29288-83 11908 $18.99

Fits Evolution Sportster models from 86-87 29036-86 11905 $18.99 25565 $58.99

Fits Evolution Sportster models 88-95 except 95up HDInternational 29036-88B 11909 $23.99 611515 $52.99 25595 $90.99

Fits Evolution Sportster models 96-03 29331-96 611515 $52.99 25595 $90.99

Fits Evolution Sportster models 04-Up 29331-04 611506 $69.99 629270 $85.99

Fits the round air cleaners on Evolution Big Twins from 84-85 29259-83A 11906 $18.99 25564 $63.99

Fits Evolution Big Twin models from 86-88 29259-86 11907 $18.99 611517 $36.99 25566 $66.99

Fits Evolution Big Twin models from 89-92 29259-89 11899 $23.99

Fits Evolution Big Twin models with carburetors from 90-99 (not for 95-99 int. Big Twin)

29259-91A 611514 $48.99 25619 $86.99

29330-96Fits Evolution Big Twin models with carburetors from 93-99 29259-93 11959 $25.99 25619 $86.99

Fits Evolution Big Twin models with fuel injection from 95-98 29291-95 611502 $56.99 25215 $94.99

Fits Twin Cam Touring Models 08-13 29633-08 611508 $55.99 629274 $94.99

Fits Twin Cam Touring Models 14-Up 2900045 611511 $59.99

Touring 08-13 with SCREAMIN' EAGLE air cleaner 29244-08 611509 $42.99 629275 $79.99

SCREAMIN’ EAGLE Ventilator air cleaner 09-13 Touring 10-13 Dyna and Softail 29670-09 611519 $41.99 629286 $63.99

Fits Dyna Glide models 08-Up (except FXDS models) 29191-08 611518 $65.99 629276 $96.99

Fits Crossbones (FLSTSB) 08-11 and Blackline (FXS) 11-12 models 29314-08 611512 $59.99 629267 $87.99

Fits all Twin Cam 88 models with carburetors from 99-06. Also fits all fuel-injected Softail models 01-11 and all models with Delphi fuel injection 02-13 (except FLSTSB)

29461-99 611500 $59.99 11997 $87.99

Fits Twin Cam 88 FLT, FLHT, and Road King models with Magneti Marelli fuel injection from 99-01 29462-99 611501 $60.99 11998 $101.99

Fits Evolution Sportster 95-03 and Big Twin models 95-98 (International Models ONLY) 29325-95A 25556 $93.99

Fits all Buell models with carburetors (except Blast models) from 96-00 29239-96Y 611504 $43.99 22165 $74.99

Fits all Buell Blast models from 00-10 22169 $78.99

Fits Buell XB9S, XB12S, XB9R and XB12R models from 02-10 5560005 $73.99

Fits V-Rod models 02-13 611505 $53.99 5560004 $78.99

Fits Screamin’ Eagle high-flow air filter kits and early RevTech engines (has integral backing plate) 29055-89 611503 $36.99 25022 $68.99

Fits late Screamin’ Eagle high-flow air filter kits - Tapered for Twin Cam air cleaners 99-07

29442-99D 29442-99C 29442-99B 29442-99A

611507 $38.99 629272 $64.99

Fits S&S air cleaners (except Super ‘E’ and ‘G’) and 7" teardrop air cleaners, Replacement Premium air filter element 11904 $17.99 611516 $26.99 25567 $50.99

Fits all S&S Super ‘E’ and Super ‘G’ (shorty) air cleaners 11898 $17.99 611513 $26.99 15924 $50.99

K&N clamp on high-flow air filter for 2 3/8” to 2 1/2” intake tubes 629287 $104.99

Uni Air Filter ElementsSuperior filtration through a unique open-cell polyurethane foam for greater air flow and improved dirt holding capacity. Drop in air filter with inner screen to hold its form. For longer life its recommended to use the UNI service kit on the last page of section 7. Made in the USA.

5574001

Page 29: Intake - Big Boar V-Twin

INTAKE

w w w.customchrome.com

SEATS &BAGS

FOOTCONTROLS

LIGHTING

ELECTRICAL

EXHAUST

ENGINE

GASKETS

DRIVELINE

WHEELSTIRES &BRAKES

CHASSIS

INSTRUMENTS& GAUGES

GENERAL

CROSSREFERENCE

HANDCONTROLS

SHEETMETAL

TRANSMISSION& CLUTCH

INTAKE

APPAREL

7.29

11900 11901 11902 11903

11904 11905 11906 11907 11908 11909

11899

11959

11898

11997

25562 25565

25595 629270

25215

55600055560004

25022

25619

25564

25566

2556125556

19881

62927225567

15924

25563

629274 629275 629276

2216511998

611506611502611500 611501 611504 611505611503

611507

611514 611515 611516 611517 611518 611519

611508 611509 611511 611512 611513

Page 30: Intake - Big Boar V-Twin

7

Please see Cautionary Information in back of catalog.7.30

INTAKE

*Prices shown are suggested retail prices only. Actual retail prices are determined by each dealer and may vary.All parts are sold each unless otherwise noted. Retail prices may reflect an each quantity.

Uni Filter Service KitUni Filter Service Kit comes with Uni’s specially designed spray oil and cleaner. Designed to work together… it’s the easiest filter cleaning kit available. For use on all foam air filters.5574001 Service kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$16.99

Uni Filter CleanerWorks great on all Original Equipment and performance air filters. Spray it on, let it soak, rinse! Biodegradable.5571639 16 oz. aerosol can (sold each) . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.99

Uni Filter OilSpecifically designed for foam air filters. Resists drain-off and traps dirt particles, providing extreme filtration efficiency.5571508 5.5 oz. aerosol can (sold each). . . . . . . . . . . . . . . . . . . . . . . . . . .$8.99

5571510 16 oz. liquid (sold each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$8.99

632966

K&N Recharger Filter Care KitsA six-step maintenance system designed to recharge any K&N Filtercharger air filter. Completely restores air flow efficiency so your Filtercharger performs like new! Available in two different kits for those who have a preference: one with an aerosol can of oil, and one with a squeeze bottle of oil. Sold each.5561123 Aerosol kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$14.99

5561125 Squeeze bottle kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$14.99

K&N Filter Cleaner and Degreaser5562931 12 oz. squirt bottle (sold each) . . . . . . . . . . . . . . . . . . . . . . . . . .$8.49

5561982 32 oz. squirt bottle (sold each) . . . . . . . . . . . . . . . . . . . . . . . . .$13.99

5562935 1 gallon refill (sold each) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$34.99

K&N Filter Oil5561966 6 oz. aerosol can (sold each) . . . . . . . . . . . . . . . . . . . . . . . . $8.49

5561973 12 oz. aerosol can (sold each) . . . . . . . . . . . . . . . . . . . . . . . . . . .$9.99

5561974 8 oz. squeeze bottle (sold each) . . . . . . . . . . . . . . . . . . . . . . . . .$5.99

Ness Filter Tune Up Kits• Clean your Big Sucker Filter• Restore full airflow efficiency• Perform like new654031 Clear filter oil/cleaner kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$15.99

654032 Red filter oil/cleaner kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .$15.99

654032

654031