InsulCorr INSULCORR TM is a high build single component multi polymer acrylic resin matrix coating...
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Transcript of InsulCorr INSULCORR TM is a high build single component multi polymer acrylic resin matrix coating...
InsulCorr
• INSULCORRTM is a high build single component multi polymer acrylic resin matrix coating
• Incorporates insulating, blocking and reflective agents to reduce the transfer of heat
• Designed to provide an economical and fast turnaround approach to thermal insulation
• Insulating complex components becomes seamless and simple
Ceramic Science at Work
Industrial Insulative Coatings
• Personnel Protection - used to lower substrate temperatures within safe to touch guidelines
• Heat exchanger protection - used for personnel protection • Boiler protection and heat retention - used to protect personnel and
provide more efficiency for boilers• HVAC - used to control and eliminate condensation in plant areas• Rooftops - used to reduce and seal rooftops from weather and radiant
heat gain• Tanks - used to reduce thermal shock, increase control condensation and
for heat or cold retention• Piping - used to insulate pipes and provide substrate protection• Substrate protection and insulation - used in various industrial
equipment to help insulate equipment against radiant heat gain• Cold boxes - used to help insulate and reduce/eliminate condensation
Application
• Single component• Water based• Low to no odor• Mix with mud mixer before use (do not over mix)• Brush, roller, spray (min 33:1 airless)• First coat mist coat application• Subsequent coats are applied in multiple thin
passes 10 mil (dft) per pass
Service Exposure
• Max temperature rating 400 oF (205 oC) intermittent up to 500 oF (260 oC)
• For higher temperature glass mat/adhesive system top coated with InsulCorr can be applied
• Primer is required for temperatures above 250 oF (120 oC)
• For added corrosion protection primer is recommended
Personal Protection
• InsulCorr’s cool to touch effect will safeguard employees from hot surface contact
• Cool to touch is a result of the lower thermal inertia and heat transfer properties
• ASTM C1055 defines safe to touch of a heated surface as the effect on skin contact after 5 seconds of exposure
• At temperatures above the maximum safe to touch quantification temperature of 140 oF per ASTM the InsulCorr coating remains cool to touch
Safe to Touch Temperature
• With exposure to metallic substrates above 70°C, the rate of injury from a high capacity surface exceeds the body reaction time (less than 1 s to have completed epidermis cell death) such that the blood vessel location or flow has little effect on the level of burn
Exposure Zone• Exposures below the lower
curve should not produce permanent injury in normal humans.
• Exposures between the curves are described as second-degree burns and have intermediate levels of cell damage.
• Exposures at levels above the top line are defined as third-degree burns that cause deep, permanent cell damage and scarring.
InsulCorr
CoatingThermocouple
Hotplate¼” Plate
PlateThermocouple
237 262 280 305 325 3600
20
40
60
80
100
120
140
160
180
200
InsulCorr Thickness Requirement to Achieve Surface Temperature Drop to 140 oF
Surface Temperature (oF)
Thick
ness
(mils
)
114 128 138 152 163 1820
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
InsulCorr Thickness Requirement to Achieve Surface Temperature Drop to 60 oC
Surface Temperature (oC)
Thick
ness
(micr
ons)
Furnace Mineral Products Inc.7065 Tranmere Dr, Ste 6
Mississauga, ON, L5S 1M2Email – [email protected] – www.fmpcoatings.comPhone – 905-676-1969
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