InstallationGuide en v1 Chapter 7 Floor and Roof
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Transcript of InstallationGuide en v1 Chapter 7 Floor and Roof
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7.0FLOORANDROOFSYSTEMS
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144 7.1 Wood Floor Connections
7.1 WOODFLOORCONNECTIONS
7.1.1 WOODFLOORSONARXX WALLSWhen using ARXX for a foundation wall, stem wall or crawlspace only, the floor and upper wall framing are
connected to and bear on the sill plate, similar to conventional construction. The wood sill plate is connected to
the ARXX wall with anchors bolts, which have been cast into the concrete.
It is recommended to recess the concrete by 1 (38 mm) at the top of the wall, allowing the sill plate to be set
down between the insulated panels, which maintains the full benefit of the insulation across the top of the wall (see
wall trowel, Figure 4.5-1).
FIGURE7.1.1-1 PLATFORMFRAMING
ANCHORBOLTSSHOULDBESIZEDANDSPACEDINACCORDANCEWITHLOCALBUILDINGCODEREQUIREMENTS.
EXTERIORAIRBARRIERORHOUSEWRAPSHOULDBEUSEDTOOVERLAPTHEARXX FORMSINORDERTOMAINTAINTHEAIR
SEAL. INTERIORVAPORBARRIERSHOULDBEOVERLAPPEDANDSEALEDOVERTHEWOODFRAMINGANDARXX FORMSBEHIND
THEWALLFINISH.
FLOORANDROOFSYSTEMSACTASTHELATERALSUPPORTFORTHETOPOFARXX WALLS.
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1457.1 Wood Floor Connections
Masonry veneers will require additional surface bearing, directly on concrete. When using a masonry veneer, ARXX
Prime or ARXX Edge taper top forms, which are designed to extend the concrete width at the top of the wall, fulfill
the need for additional surface space. Since ARXX taper top forms require the concrete to be placed to the top of
the form, the sill plate should be set on a sill gasket.
FIGURE7.1.1-2 BRICKVENEER
7.1.2 GARAGEFLOORFOUNDATIONWALLS
The foundation wall for a garage is typically a frost wall that penetrates a few courses into the ground with a wood
framed wall on top. The sill plate for the stud wall for a garage must bear on concrete, so ARXX standard forms are
not recommended for the top course. ARXX Prime or ARXX Edge taper top forms are used to extend the concrete
for adequate bearing under the sill plate.
The garage slab, which is placed at a later date, may butt against the ARXX foundation wall. In forming the wall,
the interior foam may be removed to provide a finished concrete curb along the inside edge.
Refer to Stem Walls Section 5.5
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146 7.1 Wood Floor Connections
FIGURE7.1.2-1 GARAGEFOUNDATIONATFLOOR
THEARXX EDGETEEANCHORSHOULDBEUSEDTOSECURETEMPORARYWOODFORMINGTOARXX EDGEFORMWEBS.
CONNECTTHEFORMSTOTHETEEANCHORSWITHPLASTICZIP-TIESORTIE-WIRE.
See Section 1.1.7 for application of tie anchors.
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1477.1 Wood Floor Connections
7.1.3 LEDGERBOARD(RIMJOIST) FLOORCONNECTIONASSEMBLIES
When using ARXX forms for the full wall height from the footings to underside of the roof, it is recommended to
install the wood or steel joist floor system to the side of the wall. A ledger board, or rim joist, installed on the inside
face of the wall requires the use of joist hangers or mechanical fasteners, for steel joists, to connect or hang the
floor joists from the ledger board.
When using the ledger board system for the floor system connections, the requirement for exact form coursing to
install the sill plates for the floor joist to bear on is eliminated.
THELEDGERBOARDMUSTBESECUREDTOTHECONCRETEWITHINTHEARXX FORM, ASITISNOTABLETOUSETHEWEBS
ORFASTENINGSTRIPSASTHEFINALSTRUCTURALCONNECTION.
There are two different ledger board attachment systems: anchor bolts and ledger connectors. Either of these
systems can be used when ARXX forms are used from the foundation wall to the roof. They may also be used for
main floor and second floor connections.
Ledger boards can be dimensional lumber, engineered lumber, laminated veneer lumber (LVL), or steel joists. The
size and material requirements for ledger boards are directly related to the floor joist systems and the floor loading
requirements.
ARXX WALLSMUSTBELATERALLYSUPPORTEDBYTHEFLOORSYSTEMORROOFSYSTEMALONGEVERYEXTERIORWALL.
7.1.4 ANCHORBOLTCONNECTIONSYSTEM
The design requirements for anchor bolts must be according to the building code, ARXX Prescriptive Design
Guide, or an engineers specifications for size, number, and spacing.
In order to achieve a solid to solid concrete connection when installing anchor bolts, the following steps are
required:
Tapered rectangular holes should be cut in the ARXX forms where the anchor bolts will go prior toconcrete placement. A temporary plywood form should be fabricated with the anchor bolts attached to cover the holes. The temporary form should then be secured to the fastening strips in the web.
Placing a temporary plywood form with the anchor bolts into the ARXX forms allows the concrete to extend to the
back face of the ledger board.
When installing the ledger board, care should be taken to not over-tighten anchor bolts before the concrete is
completely cured, as over-tightening can cause the bolt to separate from the green concrete. The nuts on the bolts
should only be tightened after the concrete has achieved adequate strength.
Refer to Figure 7.1.4-1 Ledger Board Connection with Anchor Bolts.
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148 7.1 Wood Floor Connections
FIGURE7.1.4-1 ANCHORBOLTLEDGERCONNECTION
ITISRECOMMENDEDTHATHOLESCUTFORANCHORBOLTSSHOULDBETAPEREDAT45,WHICHREDUCESTHEPOTENTIALFOR
FAILUREOFTHECONCRETEDUETOSHEAR.
ENGINEERINGDESIGNANDBUILDINGCODETAKE INTOACCOUNTBOTHLOADANDFLOORSPANWHENDETERMININGTHE
NUMBEROFBOLTSPERCONNECTION, BOLTDIAMETER (TYPICALLY1/2 (12.7 MM) OR5/8" (15.9 MM)), ANDBOLT
SPACING.
EITHERTREATEDLUMBERORAMOISTUREBARRIERBETWEENTHEREGULARLUMBERANDTHECONCRETESHOULDBEUSED.
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1497.1 Wood Floor Connections
7.1.5 LEDGERCONNECTORSYSTEMS
Customized ledger connector systems have been developed for use with ICFs. The ledger connector system
engineered by Simpson Strong-Tie Company Inc. is compatible with ARXX forms and is recommended. This two
part system of galvanized connectors is easy to install and provides both vertical and lateral in-plane resistance. It
works for both wood and steel ledgers
The Simpson Strong-Tiesystem has three components:
ICFVL 14 gauge, galvanized connectors with legs that are embedded through the EPS panel intothe concrete ICFVL-W (for wood ledger), ICFVL-CW (for LVL ledger) 14 or 16 gauge galvanized exposed flangesthat provide the structural surface for mounting ledger boards screws 8-ICF D3 self-tapping screws
FIGURE7.1.5-1 LEDGERCONNECTORSYSTEM
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150 7.1 Wood Floor Connections
Simpson Strong-Tie system should be installed according to the manufacturers recommendations. The following
steps are generally used to install the system:
To install the ICFVL in the ARXX form, a chalk line should be snapped to mark the top of the ledgerboard. A second chalk line should be snapped measured down the depth of the ledger board.
The required on center spacing for the ICFVLs should be marked off. The ICFVL should be used to mark two cut lines for the legs of the ICFVL and then the cuts madeand the ICFVL inserted into the foam tightly. When installing wood ledgers greater than 10 (267 mm), the ICFVL should be installed on thebottom chalk line. When installing wood ledgers equal to or smaller than 10 (267 mm), the ICFVL
should be installed on the top chalk line.
When installing steel ledgers, the ICFVL should be installed centered on the ledger.
In all cases, the ICFVL should be installed so that the exposed plate is accessible for the top and
bottom screws, through the ICFVL-W or the ICFVL-CW and the ledger board.The holes provided in the embedded leg of the ICFVL permits the concrete to flow around it,anchoring the ICFVL securely within the concrete wall.
AFTERCONCRETEPLACEMENT, ALLICFVLSSHOULDBECHECKEDTOENSURETHEYARETIGHTTOTHEFACEOFTHEFORM
ANDHAVENOTMOVED.
THELEDGERCONNECTORSANDALEDGERBOARDMUSTBEINSTALLEDONALLEXTERIORWALLS, WHICHPROVIDESLATERAL
SUPPORTFORTHEARXX WALL. JOISTSRUNNINGPARALLELTOTHEWALLSHOULDBECONNECTEDBYBLOCKINGTOTHE
LEDGERBOARD.
THESPACINGOFTHEICFVL ISDEPENDANTONFLOORSPANSANDFLOORLOADING. REFERTOSIMPSONSTRONG-TIE
ENGINEERINGTABLESFORDESIGNSPECIFICATIONS.
7.1.5.2 Attaching Ledger Boards
Simpson Strong-Tie system should be installed and attached according to the manufacturers recommendations.
The following steps are generally used to attach the ledger board:
The ICFVL-W or ICFVL-CW should be slipped tightly underneath the wood ledger with the flangewith the pre-drilled holes exposed.
The eight self tapping screws should be partially attached into the ledger.
The ledger should be positioned level to the chalk line, tight against the wall, and the screws driven
through the wood into the plate of the ICFVL.
For steel ledgers, the ICFVL-W is not required. The steel ledger should be positioned up against the ICFVL andthe screws driven through the steel ledger into the ICFVL. All screws should be located at least (12.7 mm) from
the edge of the ICFVL and the screws spaced evenly.
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1517.1 Wood Floor Connections
FIGURE7.1.5-2 LEDGERCONNECTORINSTALLATION
FIGURE7.1.5-3 LEDGERINSTALLLOCATIONS
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152 7.1 Wood Floor Connections
FIGURE7.1.5-4 LEDGERDETAIL
THEAPPLICATIONANDENGINEERINGSPECIFICATIONSFORTHESIMPSONSTRONG-TIE ICF LEDGERCONNECTORSYSTEMIS
INACCORDANCEWITHTHEMANUFACTURERSRECOMMENDATIONS ANDSPECIFICATIONS.
CARESHOULDBETAKENTOENSURETHATTHECONCRETEISCURED14 DAYSBEFORETHELEDGERCONNECTIONSARELOADEDWITHTHEFULLFLOORSYSTEM.
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1537.1 Wood Floor Connections
7.1.6 EXTENDEDBRICKLEDGEFLOORSUPPORTASSEMBLIES
The ARXX Prime or ARXX Edge brick ledge forms may be installed to the inside of the wall as a support ledge for
floor systems. This will provide a 4 (100 mm) bearing surface. This system may be used for applications such as
top load bearing floor joists or trusses, open steel joists and crawl spaces with design criteria in accordance with
the building code criteria.
SINCETHEARXX PRIMEORARXX EDGEBRICKLEDGEFORMPROJECTSINTOTHEINTERIOROFTHEROOM, APPLYINGAN
INTERIORFINISHASTHETHERMALBARRIERMAYBEMOREDIFFICULTANDTHEAPPLICATIONSSUITETHEFORMBEINGUSEDIN
THESEINSTANCESWITHOUTATHERMALBARRIER.
FIGURE7.1.6-1 WOODFLOORTRUSSCONNECTION
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154 7.1 Wood Floor Connections
FIGURE7.1.6-2 CRAWLSPACE
THEBUILDINGCODEDOESNOTREQUIRESPECIFICCRAWLSPACEDESIGNSTOHAVEATHERMALBARRIER.
FLOORLOADSNEEDTOBECALCULATEDBYDESIGNTOENSURETHATLOADINGCONDITIONSDONOTEXCEEDTHESAFELOAD-
BEARINGCAPACITIESOFTHECONCRETELEDGEANDLOADECCENTRICITYONTHEWALL. THEARXX PRIMEANDARXX EDGE
BRICKLEDGELOADCAPACITYWITHSTIRRUPSAT8 (203 MM) O.C. IS1100 LBS/LIN.FT. (16 KN/M).
FLOORLOADSTHATEXCEEDTHEAPPLICABILITYLIMITSFORICFSINTHERESIDENTIALBUILDINGCODEREQUIREPROFESSIONAL
ENGINEERINGDESIGN INORDERTOENSURETHATTHEYFALLWITHINTHECAPABILITIESOFTHEARXX PRIMEORARXX
EDGEBRICKLEDGEFORM.
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1557.2 Floor Systems
7.2 FLOORSYSTEMS
In addition to conventional wood floor framing systems, ARXX ICFs are compatible with all other floor systems
generally used including OWSJ and steel decks, Hambro composite concrete floors, composite steel decks,
precast hollow core slabs, flat slab concrete and ICF deck systems. Some of these applications are detailed in this
section. Refer to the ARXX Detail Library for more floor system details.
ANYFLOORSYSTEMTHATEXCEEDSTHEDESIGNAPPLICABILITYLIMITSSPECIFIEDINTHEBUILDINGCODEMUSTBEDESIGNED
BYAPROFESSIONALENGINEER.
FLOORSYSTEMSMUSTHAVEASTRUCTURALCONNECTIONTOTHECONCRETETOPROVIDELATERALSUPPORTFORTHEWALL.
TOENSURENON-COMBUSTIBLECONSTRUCTION, THEFOAMPLASTICONTHE INTERIORSIDEOFEXTERIORWALLSMUSTBE
DISCONTINUEDATTHEFLOORLINES. WHENTHEFLOORSYSTEMINTERSECTSWITHTHEWALL, CONCRETEORFIREBLOCKING
SHOULD
BE
USED
TO
PREVENT
THE
PASSAGE
OF
FLAME
,SMOKE
,AND
HOT
GASES
FROM
ONE
FLOOR
TO
ANOTHER
.
7.2.1 CONCRETEFLOORS
Larger construction projects often require strong, thin floor structures that are non-combustible. Concrete is
therefore one of the more reasonable and common choices. Some of the various ways to construct concrete floors
are discussed in this section.
7.2.2 HAMBROCOMPOSITECONCRETEFLOORS
Hambro composite concrete floors are constructed using an open web steel joist (OWSJ) and sheets of plywood.
The OWSJ, which is unique to Hambro, spans from wall to wall and supports the plywood sheets. Concrete isplaced on top of the sheets and allowed to cure, at which time the plywood is removed, but the joists remain in
place as an integral part of the floor structure.
When a Hambro floor system is connected to an ARXX ICF wall, concrete should be placed to the bottom of
the proposed floor. After the concrete wall has attained adequate strength, the OWSJs and plywood should be
placed, as specified by Hambro and the engineers specifications.
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156 7.2 Floor Systems
FIGURE7.2.2-1 TYPICALHAMBROFLOORCONNECTION
7.2.3 COMPOSITESTEELDECK
Another method commonly used for constructing a poured-in-place concrete floor is to use a composite steel
deck. The deck spans from wall to wall, and depending on loading conditions, may have intermediate OWSJs. The
steel deck is corrugated, which allows less concrete to be used in the floor system, yet it is stronger than a floor
made of flat stock steel. The channels created beneath the corrugated floor are advantageous, because they allow
the routing of electrical wiring, plumbing, etc.
After the ARXX concrete walls have cured to adequate strength, the steel deck is set in place. Using a composite
steel deck will almost always require a structural engineering review.
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1577.2 Floor Systems
FIGURE7.2.3-1 TYPICALCOMPOSITEDECKFLOOR- PARALLELTOWALL
FIGURE7.2.3-2 TYPICALCOMPOSITEDECKFLOOR- PERPENDICULARTOWALL
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158 7.2 Floor Systems
7.2.4 PRECASTCONCRETESLABS(HOLLOWCORE)
Concrete floors can be precast in a factory and set in place with a crane. The precast panels are self-supporting and
span from wall to wall without the need for intermediate supports, either from joists or other means.
After the concrete in the ARXX walls has reached adequate strength, the pre-cast concrete floor slabs can be set
in place on the wall. Once the concrete floor slabs are in place, a thin layer of grout can be laid over the slabs,
creating an even floor surface. Using precast concrete slabs will almost always require a structural engineering
review, which may be available directly from the manufacturer of the floor panels.
THEUSEOFARXX ICFSANDPRECASTCONCRETESLABSHASPROVENTOBEAVERYEFFICIENTSYSTEMINBUILDINGMULTI-
STORYBUILDINGS, SUCHASHOTELSANDCONDOS.
FIGURE7.2.4-1 TYPICALPRECASTDECKDETAIL- PARALLELTOWALL
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1597.2 Floor Systems
FIGURE7.2.4-2 TYPICALPRECASTDECKDETAIL- PERPENDICULARTOWALL
7.2.5 EPS DECKSYSTEMS
EPS deck systems are stay-in-place deck forming systems that are compatible with ICF wall systems. EPS deck
systems consist of interlocking rigid EPS panels, typically 24 or 48(610 mm or 1220 mm) wide, with embedded
steel C channels that act as structural support from bearing surface to bearing surface. The EPS deck panels are
designed to form the concrete floor slab with a structural T beam or concrete joist. Foam caps can be added to the
raised section of the floor panels for increased depth of the T beams for longer spans. Once the concrete deck has
cured, the EPS deck system remains in place to act as insulation for the floor assembly.
The embedded steel C channels provide a fastening surface for the ceiling finish attachments. The EPS can be
routed to allow for electrical wiring and/or plumbing to be contained within the ceiling below.
THEINSTALLATIONINSTRUCTIONSANDENGINEERINGFOREPS DECKSYSTEMSAREPROVIDEDBYTHEMANUFACTURER.
THE CONCRETE SLAB, STRUCTURAL JOIST, AND REINFORCEMENT FOR EPS DECK SYSTEMS MUST BE CONNECTED AND
SUPPORTEDBYTHECONCRETEINTHEARXX ICF WALLS.
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160 7.2 Floor Systems
FIGURE7.2.5-1 EPS FLOORDECK- PARALLELTOWALL
FIGURE7.2.5-2 EPS FLOORDECK- PERPENDICULARTOWALL
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1617.2 Floor Systems
ARXX ICFs are compatible with all roof systems, regardless of whether they are pitched or flat, including:
conventional wood framing, engineered wood trusses, steel joists or trusses, precast slabs or poured concrete and
EPS deck systems.
There are various connection systems for each variety for roof system, although most are required to be cast into
the concrete. It is recommended to pre-plan the installation of all connection systems, as some applications may
require the ARXX form to be cut to accommodate embedded connectors.
LOCALBUILDINGCODESSHOULDBECHECKEDFORANYSPECIALCONNECTIONREQUIREMENTS, ESPECIALLYINHIGHWINDAND
SEISMICZONES.
DUETOTHEIRHIGHLOADBEARINGCAPACITY, ARXX ICF WALLSPROVIDETHECAPABILITYTODESIGNGREENROOFSYSTEMS
WITHOUTADDITIONALSTRUCTURALREQUIREMENTS.
TYPICALLY, ROOFSAND/ORCEILINGSHAVEANAIRANDVAPORBARRIERMEMBRANEASPARTOFTHEBUILDINGENVELOPE
DESIGN. THISSYSTEMMUSTBEMAINTAINEDANDINTEGRATEDINTOTHETOPOFTHEARXX WALLS.
THEBUILDINGCODEAPPLICABILITYLIMITSALLOWFORAMAXIMUMROOFCLEARSPANOF40 (12.2 M). ANYROOFSPAN
LARGERTHAN40 (12.2 M) REQUIRESTHEICF WALLSTOBEENGINEEREDTOACCOMMODATETHEADDITIONALLOADING.
FORLONGSPANSTEELJOISTSORRAFTERS, ARXX WALLSMAYBEDESIGNEDTOACCOMMODATETHEPOINTLOADS. SEE
SECTION5.6 COLUMNSANDPILASTERS.
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FIGURE7.3.2-1 TYPICALFLATROOFCONNECTION
7.3.3 GREENROOFS
Designing for a green roof system adds considerable structural loading to the overall building. ARXX ICFs are
reinforced concrete load bearing walls that can be engineered to accommodate the extra loading for green roof
systems.
THIS ISAN INHERENTVALUEOFBUILDINGWITHARXX ICFSTHATPROVIDESBENEFITTHROUGHHELPINGTOCONTRIBUTE
LEED POINTSFORGREENROOFSYSTEMS.
7.0 FLOORANDROOFSYSTEMS