Installation Procedure: EVC-E D4/D6 Aquamatic &...

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14 8 25 9 7 7 To trim pump power supply 7 Installation Procedure: EVC-E D4/D6 Aquamatic & Inboard Installation Procedure: EVC-E D4/D6 Aquamatic & Inboard Document number: 47702212 Release date: 06-2012 Joystick Joystick Steering wheel Steering wheel Multilink hub Multilink hub Multilink hub Multifunction panel (Start/Stop panel) 2.5” displays 2.5” display Levers Levers Lever connections Lever connections Lever Lever connections Buzzer Buzzer Actuator Power- trim pump Connection for safety lanyard Steering Control Unit Buzzer Connection for safety lanyard Rudder angle sender (not used) Rudder angle sender Fresh water and fuel level senders Fresh water and fuel level send- ers Engine Diagnose connection (VODIA) Flybridge DPH twin, electronic steering Typical installation / Main station DPH twin, electronic steering Steering Control Unit DPH twin, electronic steering Typical installation Single engine, inboard IMPORTANT! Never cut or modify the Volvo Penta EVC harnesses. For extra hower supply, use the Volvo Penta relay for external accessories. Controls Use template when making holes in dash- board DPH/DPR connections Reverse gear connections Rev. pickup A B Standard–right hand rotation: Connector A to solenoid A Connector B to solenoid B To POWER TRIM CONN To trim potentiometer Gear FWD Gear REV Connect shift cable. Lock cable with cotter pin. Power up before connecting shift cable to secure neutral position of actuator. To GEARSHIFT CONN. Shift cable bending radius max. 200 mm (8”) Shift cable fitting down- wards. Cover upper slot with a decal Mount actuator on transom preferably, angled 5˚ downwards Clamp steering hoses and cables To levers, standard EVC bus cable To engine, ex- tension cable IMPORTANT! The SCU can be mounted vertically or horizontally. Do NOT mount the SCU with hoses lead- ing up. This will trap air in the hydraulic valve body and cause erratic operation. Connect power to SCU Engine starting battery Main switch Fuse Tightening torque: 5 Nm (3.7 lbf.ft) Helm station Helm station To next helm station To next helm station Engine Engine IMPORTANT! This end of Y-connector must be con- nected directly, without exten- sion, to levers. Y-connector Multiple helm stations Engine Engine 11 11 10 7 12 5 2 3 11 10 8 8 8 8 7 7 8 7 OK! For information on cable lengths etc. please refer to Installation manual. NOT OK! OK! Connecting multiple Multilink hubs 12 Tilt adjuster bracket Steering wheel hub Steering DPH twin, electronic steering Joystick Max. 15 mm (0.59”) dashboard thickness Steering unit Docking station DPH twin, electronic steering Joystick Stand- alone HCU Multifunction panel (Docking station panel) Stand-alone HCU connections Buzzer 11 11 10 Termination plug Multisensor Battery sensor Battery Control Unit (BCU) 2.5” Battery Management display Battery Battery sensor Compass (CCU) To NMEA2000 backbone Autopilot 4” display 2.5” displays 7” display 4” display Battery Control Unit (BCU) e-Key panel 11 8 10 19 10 11 11 10 12 21 21 25 Termination plug 5 5 10 Battery Management Negative terminal Starter motor Remote frequency reciever with WLAN (RFW) Continuous output 20 A B: fused output A: unfused output House loads 2.5” Battery Management display Battery sensor To engine connector (AUX) To external switches (optional) Termination plug 5 e-Key Remote (optional) Locking/unlocking the boat system. Controls main circuit breaker and two aux relays e-Key (standard) Locking/unlocking the boat system e-Key System 10 10 10 11 11 10 e-Key panel Termination plug 10 7 7 10 Autopilot 4” display 21 7 NMEA2000 backbone Female terminator Male terminator Chartplotter EVC Autopilot Compass (CCU) EVC Autopilot Battery 12 VDC T-connector Backbone ex- tension cable Fuse Power cable 23 20 20 20 20 Use AUX relay 24 20 22 24 AUX-bus termination Correct! Termination in the beginning and at the end of the AUX-bus Incorrect! No end termination of the AUX-bus Termination plug 5 5 Termination plug To NMEA 2000 backbone 1 1 20 20 20 Multilink minimum requirements: NOTE! Minimum two 2.5” displays or one 4” or 7” display. Maximum two 4” or 7” displays on one helm station. NOTE! Minimum one 2.5” display per driveline or one 4” or 7” display. Maximum two 7” displays on one helm station.

Transcript of Installation Procedure: EVC-E D4/D6 Aquamatic &...

Page 1: Installation Procedure: EVC-E D4/D6 Aquamatic & …muldermotoren.nl/volvopentadvd/marine/orderspec/opt_eq/47702212.pdf14 8 25 9 7 7 To trim pump power supply 7 Installation Procedure:EVC-E

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Installation Procedure: EVC-E D4/D6 Aquamatic & InboardInstallation Procedure: EVC-E D4/D6 Aquamatic & Inboard

Document number: 47702212

Release date: 06-2012

Joystick

Joystick

Steering wheel

Steering wheel

Multilink hub

Multilink hub

Multilink hub

Multifunction panel(Start/Stop panel)2.5” displays

2.5” display

Levers

Levers

Lever connections

Lever connectionsLever

Lever connections

Buzzer

Buzzer

Actuator

Power-trim pump

Connection for safety lanyard

Steering Control Unit

Buzzer

Connection for safety lanyard

Rudder angle sender (not used)

Rudder angle sender

Fresh water and fuel level senders

Fresh water and fuel level send-ers

Engine

Diagnose connection (VODIA)

FlybridgeDPH twin, electronic steering

Typical installation / Main stationDPH twin, electronic steering

Steering Control UnitDPH twin, electronic steering

Typical installationSingle engine, inboard

IMPORTANT! Never cut or modify the Volvo Penta EVC harnesses. For extra hower supply, use the Volvo Penta relay for external accessories.

Controls

Use template when making holes in dash-board

DPH/DPR connections

Reverse gear connections

Rev. pickup

A

B

Standard–right hand rotation: Connector A to solenoid A Connector B to solenoid B

To POWER TRIM CONN

To trim potentiometer

Gear FWD

Gear REV

Connect shift cable. Lock cable with cotter pin. Power up before connecting shift cable to secure neutral position of actuator.

To GEARSHIFT CONN.

Shift cable bending radius max. 200 mm (8”)

Shift cable fitting down-wards. Cover upper slot with a decal

Mount actuator on transom preferably, angled 5˚ downwards

Clamp steering hoses and cables

To levers, standard EVC bus cable

To engine, ex-tension cable

IMPORTANT! The SCU can be mounted vertically or horizontally. Do NOT mount the SCU with hoses lead-ing up. This will trap air in the hydraulic valve body and cause erratic operation.

Connect power to SCU

Engine starting battery

Main switch

Fuse

Tightening torque: 5 Nm (3.7 lbf.ft)

Helm station

Helm station

To next helm station To next helm station

EngineEngine

IMPORTANT! This end of Y-connector must be con-nected directly, without exten-sion, to levers.

Y-connector

Multiple helm stations

Engine Engine

11 11

10

7

12

5

2

3

11

108

8

8

8

77

8

7

OK!

For information on cable lengths etc. please refer to Installation manual.

NOT OK!

OK!

Connecting multiple Multilink hubs

12

Tilt adjuster bracket

Steering wheel hub

SteeringDPH twin, electronic steering

Joystick

Max. 15 mm (0.59”) dashboard thickness

Steering unit

Docking station DPH twin, electronic steering

Joystick

Stand-alone HCU

Multifunction panel(Docking station panel)

Stand-alone HCU connections

Buzzer

11 11

10

Termination plug

Multisensor

Battery sensor

Battery Control Unit (BCU)

2.5” Battery Management display

Battery

Battery sensor

Compass (CCU)

To NMEA2000 backbone

Autopilot 4” display

2.5” displays

7” display

4” display

Battery Control Unit (BCU)

e-Key panel

11

8

10 1910

11 11

10

12

2121

25

Termination plug 5

5

10

Battery ManagementNegative terminal

Starter motor

Remote frequency reciever with WLAN (RFW)

Continuous output 20 A

B: fused output

A: unfused output

House loads

2.5” Battery Management display

Battery sensor

To engine connector (AUX)

To external switches (optional)

Termination plug

5

e-Key Remote (optional)

Locking/unlocking the boat system. Controls main circuit breaker and two aux relays

e-Key (standard)

Locking/unlocking the boat system

e-Key System

10

1010

11 11

10

e-Key panel

Termination plug

10

7

7

10

Autopilot 4” display

21

7

NMEA2000 backbone

Female terminator

Male terminator

ChartplotterEVC AutopilotCompass (CCU)EVC Autopilot

Battery 12 VDC

T-connectorBackbone ex-tension cable

Fuse

Power cable

23 20

202020Use AUX relay

24 20 22 24

AUX-bus termination

Correct!Termination in the beginning and at the end of the AUX-bus

Incorrect!No end termination of the AUX-bus

Termination plug 5

5

Termination plug

To NMEA 2000 backbone

11

2020

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Multilink minimum requirements: NOTE! Minimum two 2.5” displays or one 4” or 7” display.Maximum two 4” or 7” displays on one helm station.

NOTE! Minimum one 2.5” display per driveline or one 4” or 7” display. Maximum two 7” displays on one helm station.

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Components and Cables

SteeringControls

Joystick

Incl. cables 1.5 m (5 ft.)

Twin engine levers

Built-in HCUs

Twin engine levers

Built-in HCUs

Powertrim control

Single engine lever

Built-in HCU

Single engine lever

Built-in HCU

Powertrim control

Side mounted

Single engine lever

Built-in HCU

Powertrim control

Steering wheel tilt adjuster Steering wheel hub

Incl. cables 2.5 m (8 ft.)

1b. Wiring harness, Reverse gear / Inboard

Feet Meter Part no.

1 0.3 21865858

Cables

1a. Wiring harness, Stern drive / AQ

Feet Meter Part no.

12.5 3.8 21865856

2. Multisensor Y-split*

Feet Meter Part no.

1.9 0.6 21825662

*) Wiring harness AUX-bus.

3. BM-display Y-split*

Feet Meter Part no.

1.9 0.6 21825656

*) Wiring harness AUX-bus.

24. NMEA2000 Termination plugs

Type Part no.

Male 21812196** Female 21812203**

23. NMEA2000 Powercable

Feet Meter Part no.

6.6 2 21812205**

22. NMEA2000 T-connector

Part no.

21812195**

**) Incl. in Autopilot kit

19. Display cable, 5/6-pin

Feet Meter Part no.

5 1.5 21640400

Incl. in display kit

20. NMEA2000 Extension cable

Feet Meter Part no.

1 0.3 21812185 6.6 2 21812194** 13 4 21867150 19 6 21867151 33 10 21867152

21. Battery sensor cable

Feet Meter Part no.

9.8 3 21840060

17. Steering adapter, 12/6-pin

Feet Meter Part no.

0.6 0.2 21421945

18. Y-split multilink, 6-pin

Feet Meter Part no.

1.6 0.5 3588206

11. Extension cable, 6-pin

Feet Meter Part no.

5 1.5 3889410 10 3.0 3842733 16 5.0 3842734 23 7.0 3842735 30 9.0 3842736 36 11.0 3842737 66 20.0 21172469 131 40.0 21172470

16. Extension cable, 3-pin

Feet Meter Part no.

3 1.0 874759 10 3.0 3807043

12. Sender cable, 6-pin

Feet Meter Part no.

16 5.3 3807229

15. Extension cable, 6-pin

Feet Meter Part no.

5 1.5 21480272

13. Aux. relay cable, 6-pin

Feet Meter Part no.

3.3 1.0 21427463

Kit with cable & relay 12V: 21475508 24V: 21475509

14. Extension cable, 6-pin

Feet Meter Part no.

23 7.0 21166002 30 9.0 21166003 43 13 .0 21166004

7. Standard EVC bus cable, 6-pin*

Feet Meter Part no.

5 1.5 21865234 16 5.0 874789 23 7.0 889550 30 9.0 889551 36 11.0 889552 42 13.0 888013

*) One cable per engine has to be ordered.

8. Y-connector, 6-pin

Feet Meter Part no.

1.6 0.5 3588972

10. Multilink cable, 6-pin

Feet Meter Part no.

5 1.5 3886666

6. Y-split steering, 6-pin

Feet Meter Part no.

1.3 0.4 21421941

9. 7” display cable, 6-pin

Feet Meter Part no.

5.5 1.7 21514712*

*) Incl. in display kit

5. Termination plug

Part no.

21825714

Steering wheel non tilt adjuster

Single engine lever

Built-in HCU

Side mounted

Fresh water level **

Diameter 52 mm (2.05”)

EVC system tachometer

Diameter 85 mm (3.35”) 110 mm (4.33”) 0–4000 rpm

Coolant temp **

Diameter 52 mm (2.05”) C°, F°

Speedometer Unitless **

Diameter 85 mm (3.35”) 110 mm (4.33”)

0–40 1/Hour 0–60 1/Hour

Alarm instrument **

Diameter 52 mm (2.05”)

Voltmeter **

Diameter 52 mm (2.05”) 12 V, 24 V

Rudder indicator **

Diameter 52 mm (2.05”)

Front ring kit (nut)

Diameter 52 mm (2.05”) Black/Chrome

Diameter 85 mm (3.25”) Black/Chrome

Diameter 110 mm (4.33”) Black/Chrome

Front ring kit (clamp)

Diameter 52 mm (2.05”) Black/Chrome

Diameter 85 mm (3.25”) Black/Chrome

Fuel level **

Diameter 52 mm (2.05”)

Engine oil pressure **

Diameter 52 mm (2.05”) bar, psi

Turbo pressure **

Diameter 52 mm (2.05”) bar, psi

4-in-1 Gauge **

Diameter 110 mm (4.33”) Coolant temperature Voltage Oil pressure Fuel level

Aux. Dimmer Unit (ADU) **

Instruments**) Only in combination with EVC system tachometer

1616 10 10ADU

NMEA interface

Trim instrument **

Diameter 52 mm (2.05”) analog

Trim instrument **

Diameter 52 mm (2.05”) digital

Components

Sender

Fuel level sender 3–180 ohm

Fuel level sender 240–30 ohm

Sender

Water level sender 3–180 ohm

Stand-alone HCU e-Key panel

Ignition, start/stop and locking/unlocking the boat system

Multilink hub

6 cable sockets

Autopilot interface NMEA 0183 interface NMEA 2000 interface

7” display power supply for 12 V systems

Multisensor

Transom mounted

A-CAN

Analog lever interface

Multisensor

Hull mounted

SCU

Steering Control Unit

7” display

Color display

Autopilot 4” display

Color display

4” display

Color display

Rudder angle sensor

3–180 ohm

Remote frequency reciever

with WLAN (RFW)

Battery Control Unit Battery sensore-KeyCompass (CCU)

Not in combination with 2.5” or 7” display

Not in combination with 2.5” or 4” display

e-Key Remote

25. e-Key harness with Safety lanyard

Feet Meter Type Part no.

5 1.5 Single panel 21693202 5 1.5 Twin panel 21693206

26. e-Key harness without Safety lanyard

Feet Meter Type Part no.

5 1.5 Single panel 21693204 5 1.5 Twin panel 21693208

2.5” display

Not in combination with 4” or 7” display

Multifunction panel

Function configured at startup

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