Installation, Operation & Maintenance Manual · Standard product with NBR is applicable from -20℃...

HP Series Pneumatic Actuator Installation Operation & Maintenance Manual

Document No. HUMG-HP-16 Rev0 / 18 Valve Automation Leader HKC

HP Series Pneumatic Actuator

Installation, Operation & Maintenance Manual

Address : Seonggok-dong, 155, Byeolmang-ro, Danwon-gu, Ansan-si, Gyeonggi-do, South Korea (15417)

Tel : +82-31-488-8266, Fax : +82-31-488-8269, Home page : www.hkcon.co.kr, email : [email protected]



Contents

1. INTRODUCTION............................................................................................................................... 3

1.1. PURPOSE ................................................................................................................................................................................... 3

1.2. SAFETY NOTICES ..................................................................................................................................................................... 3

1.3. PRODUCT IDENTIFICATION...................................................................................................................................................... 4

1.4. INITIAL INSPECTION .................................................................................................................................................................. 4

1.5. STORAGE ................................................................................................................................................................................... 4

1.6. INSTALLATION ........................................................................................................................................................................... 4

1.7. MAINTENANCE.......................................................................................................................................................................... 5

1.8. LUBRICATION REQUIREMENTS ............................................................................................................................................... 5

1.9. TOOL INFORMATION ................................................................................................................................................................ 6

1.10. CONVEYANCE............................................................................................................................................................................ 6

1.11. SUPPLY AIR VOLUME ................................................................................................................................................................ 6

1.12. OPERATING TIME ...................................................................................................................................................................... 7

1.13. WEIGHT ..................................................................................................................................................................................... 7

2. BILL OF MATERIALS ......................................................................................................................... 7

3. MOUNTING AND OPERATING........................................................................................................... 8

3.1. ACTUATOR MOUNTING ........................................................................................................................................................... 8

3.2. OPERATING PRESSURE AND METHOD .................................................................................................................................. 9

3.3. PRINCIPLES OF OPERATION .................................................................................................................................................... 9

4. ASSEMBLY .................................................................................................................................... 10

4.1. ASSEMBLY OF ACCESSORIES & VALVE ...............................................................................................................................10

4.2. OPEN/CLOSE ADJUSTMENT .................................................................................................................................................12

4.3. HP SERIES SPRING SETS ......................................................................................................................................................13

5. DISASSEMBLY ............................................................................................................................... 14

5.1. ACTUATOR TESTING ..............................................................................................................................................................15

6. TROUBLE SHOOTING GUIDE .......................................................................................................... 15

7. DIMENSION ................................................................................................................................... 16

7.1. TOP MOUNTING CONNECTION ............................................................................................................................................17

7.2. BOTTOM MOUNTING CONNECTION....................................................................................................................................17



1. Introduction The manufacturer owns the present publication. This instruction manual contains important information regarding the installation, operation, maintenance and storage for HP Series rack and pinion pneumatic actuator. HP series actuators are compact, high cycle, high quality pneumatic double rack & pinion pneumatic actuator specifically designed to meet the demanding needs of the quarter turn valve automation market. HP actuators provide a wide range of torque outputs to suit quarter turn ball, butterfly, plug and damper valves, together with the APL range of valve position monitors for complete valve automation solutions. Quality has been our primary concept in actuator development, the latest manufacturing technologies have been employed to provide both quality and performance on every HP actuator produced.

1.1. Purpose

This installation, operation and maintenance manual explain how to install, operate and maintain the HP-series pneumatic actuators.

1.1.1. The normal recommended service interval for the HP-series actuators is one years. 1.1.2. This procedure is applicable when all electrical power and pneumatic pressure has been

removed from the actuator. 1.1.3. Remove all piping and mounted accessories that may interfere with the module(s) that are

to be worked on. 1.1.4. This procedure should only be implemented by a technically competent technician who

takes care to observe good workmanship practices. 1.1.5. Products supplied by HKC, in its "as shipped" condition, are intrinsically safe if the

instructions contained within this Service Instruction are strictly adhered to and executed by well-trained, equipped, prepared and competent personnel.

1.1.6. When removing seals from seal grooves, use a commercial seal removing tool or a small screwdriver with sharp corners rounded off.

1.1.7. Use a non-hardening thread sealant on all pipe threads. 1.1.8. WARNING: Apply the thread sealant per the manufacturer’s instructions. 1.1.9. HKC CO., LTD. recommends that actuator disassembly should be performed in a clean

area on a workbench where possible. 1.2. Safety Notices

1.2.1. Safety notices in this manual outline precautions the user must take to reduce the risk of personal injury and damage to the equipment. The user(s) must read these instructions before the installation, operation or maintenance of HP-series pneumatic actuators.

DANGER: Refers to personal safety and alerts the user to danger or harm. The hazard or unsafe practice will result in severe injury or death.

WARNING: Refers to personal safety. Alerts the user to potential danger. Failure to follow warning notices could result in personal injury or death.

CAUTION: Directs the user’s attention to general precautions that, if not followed, could result in personal injury and/or equipment damage.

Notes: Highlighted information is critical to the user’s understanding of the actuator’s installation and operation.

DANGER:

n For the protection of personnel working on HKC actuators, this procedure should be reviewed and implemented for safe disassembly and reassembly. Close attention should be noted to the WARNINGS, CAUTIONS and NOTES contained in this procedure.

n This procedure should not supersede or replace any customer's plant safety or work procedures. If a conflict arises between this procedure and the customer's procedures, then the differences should be



resolved in writing between an authorized customer representative and an authorized HKC representative.

n Do not attempt to remove the pistons from the actuator body by using air pressure when the end caps have been removed

1.3. Product Identification

The actuator name plate is located on the up side of the body. The name plate contains the following:

1.3.1. Marking

① General Logo (trade mark), Model, Type, Fail position, Manufactured year & month, Fluid, Design pressure & temperature, Operating air pressure, Hydrostatic test pressure, Manufacturer address & telephone number. If the markings are not applicable on the label, the marking can be substituted to indicate on the test report.

② CE/PED certified body code (TUV SUD CE0036) 1.3.2. Applied directive and Standard

① 2014/68/EU Annex III, Module H (reference : 97/23/EC), DGR-0036-QS-1060-14,

1.3.3. Certification range

① HP-180DA/SR~HP-212DA/SR (Up to HP-160 models were self-declared) Non-electric explosion proof protective system by 94/9/EC, 09TH0074

② Applicable ambient temperature

Standard product with NBR is applicable from -20℃ to +80℃ (-4℉ ~ +176℉) Optionally, FKM O-ring : from -20℃ to +180℃, VMQ O-ring : from -40℃ to +176℃

However the O-ring was used as optional materials, if users have to operate at extremely

hot or cold condition such as under -20℃ or over +80℃, it shall be confirmed HKC Co., Ltd.

③ Design Pressure : 12 bar, Operation pressure : 8 bar max

1.4. Initial Inspection

Upon on the receipt of the actuator, the user should inspect the condition of the product and ensure that product specification stated in the name plate matches with the order sheet.

1.4.1. Remove the packing wrap or wooden box carefully. Inspect the product for any physical damage that may have occurred during shipment.

1.4.2. Check the product specification with product ordered. If a wrong product has been shipped, immediately inform to our coordinator.

1.5. Storage

Actuators must be stored in a clean, cool and dry area. The unit should be stored with the air port openings sealed. Storage must be off the floor, covered with a sealed dust protector. When actuators are to be stored outdoor, they must be stored off the ground, high enough to prevent from being immersed in water or buried in snow.

1.6. Installation

1.6.1. During the installation, be careful so that dust and metal pieces do not enter the actuator through Inlet / Outlet port.

1.6.2. When connecting air pipe to NPT tap, be careful so that excessive power cannot be given to the PF tap in the starting point of the screws because the PF tap can be worn easily.

1.6.3. Speed controllers have to be used only for controlling speed in opening / closing. Regulator cannot be used for the same purpose.

1.6.4. In case of air supply in the product, it is a general rule to use dry air without any dust. 1.6.5. The temperature around the actuators must be below 80°C. If the temperature is over

80°C, smooth operation cannot be guaranteed. For use in low temperatures, consult the manufacturer prior to order.

1.6.6. Shock and overpower from external forces should not be applied to the actuators.



1.6.7. It is a general rule to use separate lubricate oil in the actuators but not excessively. To protect the actuators, the ISO VG32 is recommended as the lubricate oil.

1.6.8. Check all the bolts and correctly tighten them if necessary. 1.6.9. Close checking and cleaning should be carried out over once a year periodically, not only

during operation but also during shutdown. 1.6.10. If air is let out inside/ outside for a long time, the o-ring sliding parts can be damaged. So,

in case of air leakage, replace or repair immediately on discovery.

1.7. Maintenance

For the maintenance of the actuators, there should not be any air or electrical leaks. Periodical checking should be carried out regardless of whether joints always seemed fastened. For optimal working life of the actuators, it is necessary to use enough lubrication oil. The inner seal should be replaced periodically. When there is a need for repairing tools (including seals), they can be purchased through agreed representative(s). In the case of spring return actuators, as repeated condensed power is added on the spring, output torque is reduced due to change of spring length in long term operation. The spring set can be purchased at any time via the head office:

Table 1-1. HKC Co., Ltd. Contact Information

Tel. +82 31 488 8266 Fax. +82 31 488 8269 / 8696 Homepage www.hkcon.co.kr Email [email protected]

Address Sunggokdong,155, Byeolmang-ro, Danwon-gu, Ansan-si, Gyeonggi-do, Republic of Korea (15417)

CAUTION: n Turn off all power services before attempting to perform any service on the actuator. n POTENTIAL HIGH PRESSURE VESSEL. Before removing or disassembling your actuator,

ensure that the valve or other actuated devices are isolated and not under pressure.

Perform maintenance procedures, under normal conditions, in six month intervals. But when conditions are more severe, more frequent inspections is advised.

1.7.1. Ensure that the actuator is properly aligned with the valve or other actuated device 1.7.2. Ensure that all screws are present and tight 1.7.3. Ensure that air supply connections are installed properly 1.7.4. Check that the supply pressure of the operating media is in the required range 1.7.5. Check the enclosure of O-ring seals and verify that the O-rings are not pinched between

flanges 1.7.6. Visually inspect the open/close cycle 1.7.7. Inspect the identification labels for wear and replace it if necessary

1.8. Lubrication Requirements

CAUTION: Due to safety measures, alternative lubricants should not be used without the prior written recommended of HKC Co., Ltd.

The HP-series are a totally enclosed unit with permanent lubrication in the actuator. Once installed, lubrication should not be required. However, periodic preventative maintenance will extend the operating life of the actuator.

1.8.1. Lubrication Points ① Cylinder Body ② Piston Seals ③ End Cover Seals



Table 1-2. Grease Specification

Manufacturer Shell

Product Bearing Grease (Low Temp)

Color Brown

Model No Shell DARINA GREASE R2

ISO NLGI2

Additional grease is required on the following conditions (see Table 1-3).

Table 1-3. Additional Grease

1. Humidity Moisture found inside pipeline (water ingress and/or condensation)

2. Cycle Frequency of operation is

- over 100,000 cycle times per year

- less than 3 cycle times per year

3. High Temp. Over 80℃ ambient temperature

1.9. Tool Information

1. Allen key set 6. L-screwdrivers

2. Oblate spanner set 7. Adjustable monkey wrench

3. Snap ring clip 8. Impact end wrench set

4. Rubber or leather mallet 9. Impact socket

5. Air impact wrench

Note: Hexagons are metric standard tools

1.10. Conveyance

1.10.1. Ensure the actuator is fully vented and decontaminated before operation. 1.10.2. Pay attention in shock. 1.10.3. Ensure all power supplies are removed before operation.

1.11. Supply air volume

Model Part

HP125 HP145 HP160 HP180 HP200 HP210 HP211 HP212

Inner size(mm)ø 125 145 160 180 200 210 210 210

Air Volume DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR

Open(L) 1.5 1.5

2.4 2.4

3.1 3.1

4.3 4.3

5.9 5.9

7.8 7.8

5.1 5.1

9.6 19.6

Close(L) 2.3 3.8 4.2 6.9 9.5 8.2 8.6 10.7

Model

Part HP035 HP050 HP063 HP066 HP075 HP088 HP100 HP115

Inner size(mm)ø 35 50 63 66 75 88 100 115

Air Volume DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR

Open(L) 0.1 -

0.1 0.1

0.2 0.2

0.2 0.2

0.3 0.3

0.5 0.5

0.7 0.7

1.2 1.2

Close(L) 0.1 0.1 0.3 0.3 0.5 0.8 1.1 1.8



1.12. Operating time

Model Part


Operating time(sec)

DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR

Open 0.15 0.2 0.25 0.25 0.3 0.3 0.35 0.3 0.35 0.4 0.5 0.5 0.6 0.7 0.8

Close 0.15 0.25 0.3 0.3 0.35 0.35 0.4 0.4 0.5 0.5 0.6 0.7 0.9 0.9 1.1

Model Part


Operating time(sec)

DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR

Open 0.9 1.1 12 1.4 15 1.7 2 2.2 2.7 3.2 3.1 3.5 2.7 3.2 3.5 4

Close 1.2 1.4 1.5 1.8 1.8 2.1 2.4 2.8 3.5 4 4 4.5 4.3 4.3 5 5.5

1.13. Weight

Model Part


Type DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR

Close 0.54 - 1.16 1.28 1.68 1.82 2.4 2.6 3 3.4 4.3 5 6 7 9 10.5

Model Part


Type DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR

Close 11.3 13.4 15.5 19 22 25.9 26.5 33 38.4 46 46 54.5 46 62 71 91

2. Bill of Materials



Part

No

Unit

Q’ty Part Description Standard Material Corrosion Protection Optional Material

1 4 Position Indicator Polypropylene +GF

2 1 Position Indicator Holder Polypropylene +GF

3 1 Spring Clip (Pinion) Stainless Steel HP160,200 Nickel

plated

4 1 Thrust Washer (Pinion) Stainless Steel

5 1 Thrust Bearing (Pinion) Polyphthalamide

6 1 Body Extruded Aluminium alloy Hard Anodized

7 2 Bearing(Piston back) Polyphthalamide

8 2 Piston Die Cast Aluminium Hard Anodized

9 2 O Ring (Piston) Nitrile (NBR70) NBR, FKM, VMQ

10 2 Bearing(Piston head) Polyphthalamide

11 8 Cap Bolt Washer Stainless Steel

12 2 Cap Bolt(End cap) Stainless Steel

13 2 Right and Left End Cap Die Cast Aluminium Chromate +

Polyester coated

14 2 O Ring (End cap) Nitrile (NBR70) NBR, FKM, VMQ

15 2 Piston Guide Polypropylene +GF

16 1 O Ring (Pinion top) Nitrile (NBR70) NBR, FKM, VMQ

17 1 Bearing (Pinion top) Nylon 46

18 1 Thrust Bearing (Pinion) Polyphthalamide

19 1 Open / Close Cam

(Stop arrangement) Stainless Steel Nickel plated

20 1 Drive Shaft Steel alloy

21 1 Bearing(Pinion bottom) Nylon 46

22 1 O Ring (Pinion bottom) Nitrile (NBR70) NBR, FKM, VMQ

23 1 O Ring (Stop screw) Nitrile (NBR70) NBR, FKM, VMQ

24 2 Stop Bolt Washer Stainless Steel

25 2 Stop Nut Stainless Steel

26 2 Stop Bolt Stainless Steel

27 5~12 Spring (Cartridge) High alloy Spring Steel Epoxy coated

28 1 Spring Holder Polypropylene +GF

3. Mounting and Operating

3.1. Actuator Mounting

CAUTION: Do not attempt to work on your HKC actuator without first shutting off its incoming power, compressed air & related internal piping fluid Note: Prior to mounting, the part-turn actuator must be checked for any damage

Damaged parts must be replaced by original spare parts 3.1.1. Mounting is most easily done with the valve shaft pointing vertically upward. But mounting

is also possible in any other position; the actuator may be mounted in any position. 3.1.2. The ET-series pneumatic actuators are supplied with a female drive output. The ISO5211

bolt patterns are provided for actuator mounting. The actuator drive bush is removable for ease of machining.

3.1.3. It is mandatory for the actuator to be firmly secured to a sturdy mounting bracket or directly mounted to the valves’ ISO mounting pad. High tensile bolts or studs with spring locking washers must be used.



3.1.4. The valve output shaft must be in lined with the actuator output drive to avoid side-loading the shaft. To avoid any backlash, flexibility in the mounting bracket or mounting should not be allowed.

3.2. Operating Pressure and Method 3.2.1. The maximum operating Air supply pressure should not exceed 8 bar (115psi). The air

supply should be clean, dry and lubricated. 3.2.2.

CAUTION: Before using an alternative air supply that is not of instrument quality, please consult with HKC Co., Ltd.

3.3. Principles of Operation

3.3.1. Air connections double acting OPEN Air to port 2 : counter clockwise/open

CLOSE Air to port 4 : clockwise/close

* Pistons must be inverted to reverse actuator rotation

3.3.2. Air connections of spring return Spring to Close Air to port 2: counter clockwise / open

Spring return: clockwise / close



4. Assembly 4.1. Assembly of accessories & valve

4.1.1. Assembly of valve(Direct mounting)

Spring to Open Air to port 2: clockwise / close

Spring return: counter clockwise / open

Valve: close

Actuator: close

Caution! Never disassemble a valve that is under pressure!

FIG 1 Make sure that both valve

and actuator are close.

FIG 2 Insert actuator on top of adapter

and assembly it through screws



4.1.2. Assembly of accessories

FIG 3 Connect eventual accessories, making sure of the real position of the valve.

Connect pneumatic/electric feeding and verify correct operation.

Tightening torque table

Metric Screw

Tightening torque table(Nm)

M5 5~6 M6 10~11

M8 23~25

M10 48~52

M12 82~86

M14 132~138

M16 200~210

M20 390~410 M24 675~705

M30 1340~1400

Solenoid valve Before mounting a s/o valve ensure that the actuator is in its normal position(close)

Valve position monitor or Positioner Fit the valve position monitor or positioner and bracket on the actuator using four screws provided.

Bracket

Pneumatic Actuator

Solenoid valve Fit the solenoid valve on the actuator using the screws provided.

Bracket

Coupling

Valve (Direct mounting)

Valve (Bracket mounting)



4.1.3. Valve mounting Before proceeding with the assembly of a valve onto an actuator be sure that the actuator operates in the desired direction of rotation and both actuator / valve are correctly orientated. Important : When using a spring return actuator for a fail safe operation, ensure that when air or electricity failure occurs the direction of rotation is correct for your application. There are two types of valve assembly onto the actuator:

① Bracket-mount : Mounting with a bracket and coupling the bracket is bolted to the actuator / valve to join them together and the coupling is used to connect the actuator output drive to the valve stem (max. tightening torque see table).

② Direct-mount : Fit the square of the valve directly into the square of the actuator and bolt together through the valve ISO pad (max. tightening torque see table above).

4.2. Open/close adjustment

OPEN/CLOSE Adjustment of HP 050~212 series (Except with HP-035)

OPEN/CLOSE Adjustment of END STOPPER TYPE (Option or HP-035)

4.2.1. Adjustment CLOSE

After Valve and Actuator are assembled for Close condition, adjust stop bolt inside actuator for correct closed condition as shown on picture on the right-hand. Disassemble bolts both side like shown on the picture and, remove end-cap covers and springs(single acting actuator)

Loosen nut for adjustment of stop bolt like shown on the picture on the left-hand.

Adjust stop bolt using hex-wrench while actuator stem is fixed by spanner at closed position. - Clockwise : CLOSE- - Counterclockwise : CLOSE+

Tighten and fasten NUT while STOP BOLT is being fixed by hex-wrench like picture on the left-hand. And assemble end - cap covers and springs in reversed order.

Open/close adjustment Max: ±4~5° CLOSE - Clockwise : CLOSE- - Counterclockwise :CLOSE+ OPEN - Clockwise : OPEN- - Counterclockwise :OPEN+



4.2.2. Adjustment for OPEN

Loosen NUT a little to adjust OPEN STOP BOLT like picture on the

right-hand.

Make actuator OPEN position by air like picture on

the left-hand.

Adjust and fix STOP BOLT using hex-wrench.

- Clockwise : OPEN-

- Counterclockwise : OPEN+

Tighten and fasten NUT while STOP BOLT is

being fixed by hex-wrench.

4.3. HP Series Spring Sets

ASSEMBLY

SET #5

SET #6

SET #7

SET #8

SET #9

SET

#10

SET

#11

SET

#12

Caution! If the actuator is a

"spring return" model, uniformly loosen

all end caps screws, two to three turns

at a time, in sequence, to relieve pre-

load of the springs.

On all actuators with springs use caution when removing end caps.



5. Disassembly

5-5. Pistons shaft disassembly 5-6. Drive shaft assembly 5-4. Pistons disassembly Holding the body in vice,

rotate the drive shaft until the piston.

5-9. Pistons assembly 5-8. Pistons assembly 5-7. Pistons shaft assembly

5-2. Remove both (open / close) stop cap screws together with nut and washer and o-ring

5-3. Remove end cap screws

5-1. Remove cap screws

5-12. Indicator assembly 5-11. End cap assembly 5-10. Spring assembly



5.1. Actuator Testing DANGER: n Pressure applied to the actuator is not to exceed the maximum operating pressure rating listed on the actuator name tag. Test the actuator using a properly adjusted self relieving regulator, with gauge. CAUTION: n If excessive leakage across the piston remains, the actuator must be disassembled and the cause of leakage must be determined and corrected.

5.1.1. Leakage Testing: All areas where leakage to the atmosphere may occur are to be checked using a commercial leak testing solution.

5.1.2. Cycle the actuator 5 times at the nominal operating pressure (NOP) as listed on the actuator name tag or the user default actuator supply pressure. If excessive leakage across the pistons is noted, generally a bubble which breaks three seconds or less after starting to form, cycle the actuator five times as this will allow the seals to seek their proper service condition.

5.1.3. Check the piston for leaks. 5.1.4. The cover, drive shaft and air ports should be tested by pressurizing each port in turn and

applying the test procedure. 5.1.5. Remove pressure from the pressure inlet port 5.1.6. If an actuator was disassembled and repaired, the above leakage test must be performed

again. 6. Trouble Shooting Guide

Table 6-1 provides solutions for the most commonly encountered issues during installation and start-up.

Issue Reason Solution

Valve open/close does not operate smoothly

Air pressure is low Raise the air supply

Pipe is obstructed by foreign substance

Remove the substance in pipe

Locked speed controller Open speed controller

Air is escaping from cylinder / piston

Replace piston O-ring

Working torque of valve is too big a) Raise the air supply b) Replace valve

Valve does not open or close correctly

Stopper setting is incorrect Perform stopper settings again

Working torque of valve is too big a) Raise the air supply b) Replace valve

The open/close valve operates too quickly or

slowly

The setting of speed controller is not calibrated correctly

Reconfigure the speed controller

Air is escaping O-ring of piston or cover bushing

is worn out Replace O-ring



7. Dimension MODEL A B C D E F G H I J K O S T U V W X

HP35 126 54 30 24 69 49 25 50 PF M6 1/8” 20 4 4 12 24 16 32

HP50 144 72 42 30 93 73 30 80 PF M6 1/8” 20 4 4 12 24 16 32

HP63 163 85 47 38 107 87 30 80 PF M6 1/8” 20 4 4 12 24 16 32

HP66 202 85 47 38 107 87 30 80 PF M6 1/8” 20 4 4 12 24 16 32

HP75 210 96 53.5 42.5 124 104 30 80 PF M6 1/8” 20 4 4 12 24 16 32

HP88 247 108 58.5 49.5 136 116 30 80 PF M6 1/8” 20 4 4 12 24 16 32

HP100 268 123 67 56 148 128 30 80 PF M6 1/4” 20 4 4 12 24 16 32

HP115 316 141 77 64 166 146 30 80 PF M6 1/4” 20 4 4 12 24 16 32

HP125 347 151 82 69 179 159 30 80 PF M6 1/4” 20 4 4 12 24 16 32

HP145 414 172 92 80 209 179 30 80 PF M6 1/4” 30 4 4 12 24 16 32

HP160 467 190 101 89 226 196 30 130 PF M6 1/4” 30 4 4 12 24 16 32

HP180 497 206 107 99 251 221 30 130 PF M6 1/4” 30 4 4 12 24 16 32

HP200 555 227 116 111 277 247 30 130 PF M6 1/4” 30 4 4 12 24 16 32

HP210 628 236 120 116 286 256 30 130 PF M6 1/4” 30 4 4 12 24 16 32

HP211 - 236 120 116 286 256 30 130 PF M6 1/4” 30 4 4 12 24 16 32

HP212 - 236 120 116 286 256 30 130 PF M6 1/4” 30 4 4 12 24 16 32



7.1. Top Mounting Connection

Top mounting connection

Model G H O

HP035 25 50 20

HP050 30 80 20

HP063 30 80 20

HP066 30 80 20

HP075 30 80 20

HP088 30 80 20

HP100 30 80 20

HP115 30 80 20

HP125 30 80 20

HP145 30 80 30

HP160 30 130 30

HP180 30 130 30

HP200 30 130 30

HP210 30 130 30

HP211 30 130 30

HP212 30 130 30

7.2. Bottom Mounting Connection Bottom mounting connection

Model Flange L (ISO5211) Q

Base Tap DP(mm) R

Stem (mm) M(DP)/N(□)

HP035 F03/F05 M5/M6

10/9 Ø36/Ø50 9/10

HP050 F03/F05 M5/M6

12/11 Ø36/Ø50 9/10

HP063 F05/F07 M6/M8

17/14 Ø50/Ø70 11/14

HP066 F05/F07 M6/M8

17/14 Ø50/Ø70 11/14

HP075 F05/F07 M6/M8

19/17 Ø50/Ø70 12/14

HP088 F05/F07/F10 M6/M8/M10

22/17 Ø50/Ø70/Ø102 12/14/18

HP100 F07/F10 M8/M10

22/17 Ø70/Ø102 14/18

HP115 F07/F10 M8/M10

25/22 Ø70/Ø102 Ø70/Ø102 14/18

HP125 F07/F10 M8/M10

25/22 Ø70/Ø102 14/18

HP145 F10/F12 M10/M12

30/27 Ø102/Ø125 18/23

HP160 F10/F12 M10/M12

30/27 Ø102/Ø125 18/23

HP180 F10/F12 M10/M12

38/36 Ø102/Ø125 18/23

HP200 F14 M16

38/36 Ø140 26

HP210 F14 M16

43/36 Ø140 26

HP211 F14 M16

53/46 Ø140 26

HP212 F14 M16

53/46 Ø140 26



HKC Co., Ltd. Sales Office Tel: +82 2 2138 8266, Fax: +82 2 2138 8269 Head Office & Plant Tel: +82 31 488 8266, Fax: +82 31 488 8269 Address (Seonggok-dong) 155, Byeolmang-ro, Danwon-gu, Ansan-si, Gyeonggi-do,15417 South Korea Website www.hkcon.co.kr

Installation, Operation & Maintenance Manual · Standard product with NBR is applicable from -20℃...

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Transcript of Installation, Operation & Maintenance Manual · Standard product with NBR is applicable from -20℃...