This publishing is an installation guide of Staunch

Machinery’s concrete mixer accompanied with

detailed images of the steps to be followed. The

following images show some of the guide’s content.

Contents1) Remove the cover from the Concrete Mixer

2) Separating the Ladder

3) Fixing the Pulley Chassis

4 ) Removing the Drum , and take the accessories found inside

5 ) Assembling the Drum

6) Assembling the Clutch Handle Axle & Winch Operating Lever

7) Removing the bucket and take the accessories found inside

8) Mounting the Ladder

9) Mounting the Bucket Base to the Bucket

10) Mounting the Bucket to the Ladder

11) Installing the Exhaust pipe with its Filter

12) Installing the Wheel Brakes :

13) Installing the Drum Steering Handle

14) Installing the Water Tank Plate :

15) Installing the Bearing Cover :

16) Installing the Locomotive

17) Assemble the Ladder Connectors:

18) Mounting the Skewer that guards the Bucket

Fig.1

1) Remove the cover of the Concrete Mixer

2) Separating the LadderFig. 2 - Cut the wire holding the Ladder , and remove the keys of the Motor Cabin from attached to the LadderFig . 3,4 - Lower the Ladder using a crane , or manually by two individuals . Fig. 5 - Then , move the ladder to the basket's side.

Fig.3Fig.2 Fig.5

3) Fixing the Pulley Chassis Fig. 6 - Disassemble the fasteners of the Chassis including their nut (from the right side of the Cabin) Fig. 7 - Take out the Pulley Chassis from inside the BucketFig. 8-Insert the Pulley Chassis in its appropriate place and push it inside Fig. 9 - Fasten the bolts and tighten them using a wrench 19 mm

Fig.7Fig.6 Fig.8 Fig.9

Fig.4

4 ) Removing the Drum , and take the accessories found inside

Fig.10 - Rotate the Drum Bracket upwards and keep it in this position

Fig.11 - Hang the Drum from inside using a crane

Fig.12 - Raise the Drum with a crane and take the accessories form inside

Fig.13 - The accessories inside the Drum are: Clutch Handle Axle ,Winch Operating Lever, Water

Tank Plate , Two Axes for the Bucket , Upper and Lower Bucket Rollers, Brake Lining ,Exhaust Axle,

Exhaust Filter, Steering Wheel Claveté , Wrench for assembling the Motor's fasters.

Fig.10 Fig.11 Fig.12 Fig.13

5 ) Assembling the Drum

Fig.14 - Lower the Drum Bracket

Fig.15 - Raise the Drum and keep it hanged with a crane

Fig.16 - Disassemble the Shaft Housing nut

Fig.17,18 - Lower the Drum to its Bracket and insert the shaft housing in its place

Fig.19 - Fasten the screw of the Drum Bracket and anchor the nut of the Shaft Housing with a

hammer

Fig.15Fig.14 Fig.16 Fig.17 Fig.18 Fig.19

6) Assembling the Clutch Handle Axle & Winch Operating Lever

Fig.20 - Assemble the Clutch Handle Axle and fasten its screws with a wrench 19mm

Fig.21 - Assemble the Winch Operating Lever and fasten its screws with a wrench 19 mm

7) Removing the bucket and take the accessories found inside

Fig.22- disassemble the Motor shaft fasteners with a wrench 14

Fig.23- bring the motor's shaft from the toolbox found inside the Cabin , place it and fasten it's

screws with wrench 14.

Fig.24,25- bring the Crank from the toolbox, and turn the motor shaft with it in a clockwise sense ;

another person has to rotate the Clutch Handle Axle to the left side and turn the Bucket Pin in a

180 degree anticlockwise sense to pull it.

Fig. 26,27 - Rotate the Clutch Handle Axle for 180 degrees and lower the Bucket gently

Fig. 29,30 - Pull the rope and move the Bucket backwards

Fig. 31 - Get the Bucket Base and the Drum Steering Handle from inside the Bucket

Fig. 31 - You can find inside the Bucket : Clutch Handle Axle and the Drum Steering Handle

Fig.22 Fig.23 Fig.24 Fig.25 Fig.26

Fig.27 Fig.28 Fig.29 Fig.30 Fig.31

Fig.20 Fig.21

8) Mounting the Ladder

Fig.32 - disassemble the screws of the Ladder together with their nuts ( 4 screws on the upper UPNand 2 on the Chassis ) Fig. 35 - Raise the Ladder by a crane , and place it in its appropriate place Fig. 34 - fasten the screws and tighten them with a wrench (19mm)

Fig.32 Fig.33 Fig.34 Fig.35

9) Mounting the Bucket Base to the Bucket

Fig.37 - Mount the Bucket Base from the lower side of the Bucket and insert the two axes into their

opening-

Fig.39 - Mount the Upper Bucket Rollers to the upper axis that connects the Bucket to its Base

Fig.40 - Mount the Lower Bucket Rollers to the lower axis of the Bucket Base

Fig.36 Fig.37 Fig.38

Fig.39 Fig.40 Fig.41

10) Mounting the Bucket to the Ladder

Fig. 42 - Mount the Bucket manually with the help of another individual

Fig. 43 - Insert the Upper Bucket Rollers from the bottom of the Ladder

Fig. 44 - Then , insert the Lower Bucket Rollers to the UPN and push upwards

Fig. 45 - Rotate the Motor's crank to operate it

Fig. 46 - Rotate the Clutch Handle Axle to the left side in order to raise the Bucket

Fig. 49 - When the Bucket reach its appropriate place , and becomes in a vertical position insert

the Bucket pin in its place

Fig.42 Fig.43 Fig.44 Fig.45

Fig.46 Fig.47 Fig.48 Fig.49

11) Installing the Exhaust pipe with its Filter

Fig. 50,51,52 - Install the Exhaust Pipe above the Motor's Cabin , and rotate it in a clockwise sense

Fig. 53 - Mount the Filter to the Exhaust Pipe , and rotate it in a clockwise sense

Fig.50 Fig.51 Fig.52 Fig.53

12) Installing the Wheel Brakes :

Fig.54 - Disassemble the screws and their nuts from the lower side of the Cabin

Fig. 55 - Install the Brakes above the rear wheels

Fig. 56 - Then, assemble the screws and tighten them with a wrench 19mm

Fig.54 Fig.55 Fig.56 Fig.57

13) Installing the Drum Steering Handle

Fig. 58,59 - Place the Drum Steering Handle in its place from the Cabin's side

Fig. 60 - Place the Keyway ( Clavette)

Fig. 61 - Fasten the screws with a wrench 21mm

Fig.58 Fig.59 Fig.60 Fig.61

14) Installing the Water Tank Plate :

Fig. 62 - Disassemble the two screws of the Water Tank Plate from the sides of the Ladder

Fig. 63 - Mount the Water Tank Plate alongside the Ladder

Fig. 64,65 - Fasten the screws with a wrench 19mm

Fig.62 Fig.63 Fig.64 Fig.65

15) Installing the Bearing Cover :

Fig. 66 - Mount the Bearing Covers of the four wheels and press them forward

Fig.66

16) Installing the Locomotive

Fig. 67,68 - Fasten the two screws with their nuts and tighten them with a wrench 24mm

Fig.67 Fig.68

17) Assemble the Ladder Connectors:

Fig. 69 - Place the Ladder Connectors on the lower side of the Ladder and tighten them by rotating the HandleFig. 70 - Mount the Ladder Connectors as shown in figure 70

Fig.69 Fig.70

18) Mounting the Skewer that guards the Bucket

Fig. 71 - Insert the Skewer in the drilled holes inside the Ladder from the left and the right side

whenever the concrete mixer is not in use

Fig. 72 - Remove the Skewer before operating the Concrete Mixer again

Fig.71 Fig.72