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InsiteInsite

December 2002December 2002

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CAMSTARCAMSTAR社　社　InSiteInSite

MES software to manage “Live” information of manufacturing plant

Developed by ：ＣＡＭＳＴＡＲHead Office (California State, U.S.A)

– Since 1984» started with MESA (previous MES system )» started InSite from 1988

ExperienceMore than 150 sites around the world

– Metal/Steel– Semiconductor– Electronics– Optelectronics– Chemical

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WhereWhere CamstarCamstar’’s MES Fitss MES Fits

Financials, Order Entry, Planning

Equipment Monitoring & Control

Interface to Computer System

Function

Processes Product

Production Information & ProcessControl, Execution

Business SystemsBusiness Systems(ERP)(ERP)

ManufacturingManufacturingExecution SystemsExecution Systems

Cell ControlCell Control

ProgrammableProgrammableLogic ControllersLogic Controllers

EquipmentEquipment

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Global Industry ExperienceGlobal Industry Experience

Rolled Products

Metals, Textiles

Paper, Thin Film

Electronics – SemiconductorFabs, Media, Fabless, Opto-Electronics

Disk Media, Back End Asm., Substrate

Consumer GoodsMeat Packing, Food Processing

More than 150 sites

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InSite System overviewInSite System overview

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InSite ToolsInSite Tools

••InSite NavigatorInSite Navigator•For factory operator•Execute transactions•Visual Basic base (or web base)

••InSite ModelerInSite Modeler•For administrator•Modeling , set up tools•Security configuration for operators•Easy to rapid set-up

••InSite DesignerInSite Designer•For factory designer•Add/change InSite object by user requirement

InSite includes;

Information set-up

Drag&Drop

Transaction

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InSiteLiveInSiteLive: Virtual Factory: Virtual Factory’’s Cores Core

Plant-level MES (Manufacturing Execution System)

Flexible Factory Information Model

Comprehensive Workflow Management

Built for Integration&Internationalization

Flexible Application Platform

InSiteLive Model

each operation in the plant

Factory Floor Process

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System configurationSystem configuration

・・OracleOracle・・MS SQLMS SQL--ServerServer・・DB2DB2（（IBMIBM））

DataBase ServerDataBase Server

InSite ObjectInSite ObjectRelational Object Change Relational Object Change

・・MS Windows 2000 WorkStationMS Windows 2000 WorkStation

ActiveXActiveXXMLXML

CleinetCleinet

・・ InSite NavigatorInSite Navigator　　OR OR InSite Web NavigatorInSite Web Navigator

・・InSite DesignerInSite Designer

・・InSite ModelerInSite Modeler

Windows base!InSite Server

・・MS Windows 2000 Server

InSite ServerPossible to have Multi Server Possible to have Multi Server

MS Windows 2000 Serverincludes;includes;

－－logiclogic

－－business rulebusiness rule

－－transactiontransaction

ODBCODBC

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Graphical User Interface Graphical User Interface

ＶＢ Application ＶＢ Application

Ｗｅｂ ＡＳＰＷｅｂ ＡＳＰ

Customized as user requestedActiveX or XML Internet (WEB)

Ｗｅｂ ASP Ｗｅｂ ASP

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InSite ModelingInSite Modeling

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Modeling with InSiteModeling with InSite

Physical Model and Processing ModelAll information are defined with “Modeler”

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Process Modeling DetailsProcess Modeling Details

Spec BSpec BSpec B

Step 1Step 1Step 1

Step 3Step 3Step 3

Step 2Step 2Step 2

ProductProduct

WorkflowWorkflow

Step 4Step 4Step 4

Step 6Step 6Step 6

Step 5Step 5Step 5

OperationOperation

DocumentDocument

SubworkflowSubworkflow

Spec ASpec ASpec ASpecSpecSpec

SpecSpecSpec

SpecSpecSpec

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ModelingModeling

All information definition Factory、Location、Resource、Process etc.Drag & Drop set up

Workflow definitionRevision Management

Product、Step、Spec、Operation、Subworkflow–– Easy to modify, copy, remake the current flowEasy to modify, copy, remake the current flow– Fulfill the customer requirement speedy

Paste

Choose

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Factory Information ModelFactory Information Model

Advanced Workflow model - models the way your manufacturing really worksRevision management on modeling components (products, workflows, etc.)Powerful multi-level tracking capabilitiesQuality and parametric data collection at any point in the processConditional paths: real-time intelligence for choosing a processing path

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InSite functional featuresInSite functional features

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InSiteLiveInSiteLive Product Advantage Product Advantage

100% of data and business rules arecentrally controlledaccessibleextendableconsistent

existingextendednew

supportableEffective body of delivered MES capabilitiesSupport for multiple manufacturing styles

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Multiple LanguageMultiple Language

One-Button ClickDefine for each user

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InSite Security (1)InSite Security (1)

1. Integrate with Windows system users

Windows login

use Windows high security create users by Windows administratorcut for the administrator procedure

The same user profile

InSite login

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InSite Security(2)InSite Security(2)

２. Limited InSite Access

Set up the access rule　　　Administrator OK

Operetor　×

Access to Modeler

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InSite Security(3)InSite Security(3)

3. Limited transactionOperator Administrator

actionAll transaction

Limit only 2 trans

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InSite Security (4)InSite Security (4)

４. InSite Security

set up detailed authority such as allow/disallow “Add”“Change” “Delete” “Review”

Many items can be set up other than modeling authoritiesUser base or Group base security

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ComponentsComponents

WIPResource

Status record Possible to on-line data collectionFull resource managment

Engineering data collectionAnytime& AnywhereOn-line or manuallyTemperature, weight, thickness etc.

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Tracking unitTracking unit

Flexible WIP tracking unitFlexible Tracking Level

Batch, Roll etc.

Flexible Product managementFull reconciliation of activityMulti-product managementFull visibilityHistory & Genealogy traceability

Split, Combine for optimized manufacturing

ROLL-01

SLAB-01 SLAB-02 SLAB-03SLAB-01

SLAB-01SLAB-01

SLAB-01-1

SLAB-02SLAB-02

SLAB-02SLAB-02-1

SLAB-03SLAB-03

SLAB-03SLAB-03-1

Flexible Tracking Style

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WIP Massage WIP Massage

Show the message to operatorat any point to be defined Possible to pop up Word, Excel or PDF file as messageShow the message to administrator by mailWIP product can be hold as WIP message timing

Message text

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Sample Screen for Metal industry /(Windows)

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WIP Transactions with NavigatorWIP Transactions with Navigator

AssociateChange AttributeChange QuantityCollect DataCombineComponent IssueComponent RemoveDefectDisassociateGroup StartHold & Release

Move-inMove StandardMove Non-StandardReworkSplitThroughputTransferTransaction ReversalTransfer ReworkUnit Start

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InSiteLiveInSiteLive’’s Benefitss Benefits

“Delivered” MES functionalityAdaptable to meet unique plant requirements Extend with integrity

Extensions done within InSiteLive - by InSiteLiveZero variability between delivered and extended system

Extended system = supportable systemCentralized management of plant systemLower Total Cost of OwnershipReduces pain of integration

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Thank you!Thank you!