Innovative Solutions for the Mobility...

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"Innovative  Solutions for the  Mobility Impaired" NEWS FLASH - First Flight Videos & Pics Pages .... Recent first Cross- Country flight Jump to the Video **************************************************************************** **************** My plane is a Dragonfly Mark IIH (N25JD) with a Revmaster R-2100 Volkswagon conversion. Jim DeBay built and completed the plane in 1996. He flew it for just over 50 hours around the southern Californial before grounding the plane in January of 2002 for medical reasons. In late Octobe or early November of 2002, Pat Panzera directed me to an ad Jim was placing in DBFN (the Dragonfly Builder's and Flyer's Newsletter) to part out the plane. After significant research and having the plane inspected by a local EAA Technical Councilor, in late November I agreed to buy all the parts of the plane as a complete package from Jim. Jim sold it for a very reasonable price since I would need to reassemble and reinspect the plane completely, as the wing and canard had been disassembled for storage. I also need to re- register the plane and get a new airwortiness certificate by inspection from the FAA since Jim had canceled its registration after grounding it.

Transcript of Innovative Solutions for the Mobility...

Page 1: Innovative Solutions for the Mobility Impairedphotos.imageevent.com/qdf_files/homebuiltaccidents...The engine incorporated a dual electronic ignition system with two spark plugs per

"Innovative Solutions for the 

Mobility Impaired"NEWS FLASH - First Flight Videos & Pics Pages .... Recent first Cross-Country flight

Jump to the Video

********************************************************************************************

My plane is a Dragonfly Mark IIH (N25JD) with a Revmaster R-2100 Volkswagon conversion. Jim DeBay built and completed the plane in 1996. He flew it for just over 50 hours around the southern Californial before grounding the plane in January of 2002 for medical reasons. In late Octobe or early November of 2002, Pat Panzera directed me to an ad Jim was placing in DBFN (the Dragonfly Builder's and Flyer's Newsletter) to part out the plane. After significant research and having the plane inspected by a local EAA Technical Councilor, in late November I agreed to buy all the parts of the plane as a complete package from Jim. Jim sold it for a very reasonable price since I would need to reassemble and reinspect the plane completely, as the wing and canard had been disassembled for storage. I also need to re- register the plane and get a new airwortiness certificate by inspection from the FAA since Jim had canceled its registration after grounding it.

Page 2: Innovative Solutions for the Mobility Impairedphotos.imageevent.com/qdf_files/homebuiltaccidents...The engine incorporated a dual electronic ignition system with two spark plugs per

N25JD with original builder Jim DeBay, a real friendly and helpful guy. He did a very nice job on the plane! Thanks for everything Jim!

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1/11/03 - N25JD Loaded on Truck in Camarillo, CA and Jim pointed out a few things quickly to me before the plane was trucked away.

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1/12/03 - Pictures of Vist with Tim Iverson & Brad Hale in Torrence, CA

1/15/03 - N25JD arrives at Flying Cloud Airport (FCM) in morning, is unloaded and jammed in the space seen below with the tail of my BD-4 hanging over it.

1/19 /03 - BD-4 gets relocated to workshop on the family farm outside Albany, MN about 1.5 hrs. from FCM.

1/20/03 - Sitting alone in Hanger at FCM still in pieces after shipping. New registration application materials sent to FAA offices in Oklahoma.

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2/1/03 - Reattached the Wings with the gracious help of Rick Strand and his brother. Started reconnecting up aft controls.

2/15 /03 - Finished reconnecting the various controls & systems, pumped up brakes, adjusted valve spacing, added some fuel and restarted engine for 1st time in 13 months Saturday evening. Taxied across airport to GAS and filled with fuel. Good ground handling, though hard to see like many conventional gear planes, but knees crammed to bottom of panel so need to move rudder pedals forward a few inches.

2/16 /03 - Finished last final connections. Troubleshooting problem with stobes. Removed Canopy and opened up behind panel to inpect. Discovered need to add some lines between instraments for pito tube and static air.

3/15 /03 - Finished moving the Rudder Pedals forward. Reglassed them in place when we had some beatiful 70 degree weather in MN in March!

3/25 /03 - Registration for N25JD issued and transferred to me. Apparently I don't need a new N#.

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5/3/03 - Wayne Ulvestad was so gracious as to host me for a night and give me 5 hours time in type cross over training both for safety and insurance requirements. Thanks Wayne! Pictures

5/5/03 - Condition Inspection by Rick Strand, A&P / IA.

5/13 /03 - After lots of high speed Taxi Tests - First Flight is made - see the Videos & Pics

First 10 Hours of Flying were interesting to say the least:

Improved carb mixture problems with a new needle - had been running too rich at idle

After doing a dead- stick landing due to having to shut engine down to land after throttle bound up, I tried the Aerocarb from Aerovee - it has worse binding problems than the Revflow from Revmaster. I finally resolved the throttle slide binding problems with help from Dick Burns to machine releif into the backside of the throttle slide, reducing contact surface area. Probably the most significant change is I removed the old

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Bowden throttle linkage cable and replaced with a new heavy duty 10- 32 Push- Pull cable. My recommendation is not to fly with anything less than a 10- 32 Push- Pull cable on the RevFlow, POSA, or Aerocarb (all similar designs).

6/15 /03 - After I was more confident in reliability I made a 100 mile Cross- Country flight to visit my Grandfather on Father's day to Sauk Centre, MN. See photos of first Cross- Country flight

Mixture is still VERY sensative. I have to keep EGT at 1300 in cruise by leaning mixture or engine sputters from being too rich! Gets exciting! :- ) Still trying to figure out best way to set mixture and throttle on landing. Often during rollout on landing the engine seems quite rich and likes to die out. Bringing throttle up to just above idle seems to help, but I don't like doing this until speed is below 40 IAS so brakes can be used without using too much runway. Still searching for the best combination of settings.

6/29 /03 - Made Vortex Generators from 3/4" x 3/4" Clear platic 90 degree angle material used to cover sheetrock wall corners. It took some time, and I did not have enough made to install every 3" on center as Nate Rambo's directions say, so I installed what I had at 6" centers so I could add the others later. Simply glued on with 100% Silicone Adhesive. Within one hour it was ready to fly. I took it around the pattern 3 times, but since it was dark, my approaches and landings were not as consistent as in the daytime, but I could definately tell they improved slower airspeed handling and performance.

6/30/03 - Test flew the VG's more. INCREDIBLE RESULTS! I wonder if having every 3" is neccesary or if every 6" on center is sufficent. I can't imagine the results getting much better! I would consider these HIGHLY RECOMMENDED if not mandatory simply for safely of flight and reduced likelihood of damaging a Dragonfly in a bounce situation!

Before VG's

After VG's

Repairs / Improvements to be made but are not stopping flight

Fix cosmetic dings in tail and canard bottom skin

Add better instrament lighting for night flight

Get a new Tach or have old one repaired - off by a few hundred RPM

Rewire something related to Oil Temp - gage shows higher for every electrical system / device that is turned on.

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Continue to refine mixture / carb settings

Weather Striping around Canard to seal water out better

Add VG's to Canard to help reduce lift loss in rain or with bug buildup

Dragonfly Related Links

Patrick Panzera's Website (Great Links)Dragonfly Builder's and Flyer's NewsletterDragonfly E-mail Group ListPre- Yahoo Dragonfly E-mail List Archieve - 6mg ZIP File - 28mg Text FilePictures of Vist with Tim Iverson & Brad in Torrence, CA

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EDIT: Aug 2006 - Searching under N number of aircraft produced the following report:

CHI03LA192

On July 2, 2003, at 2242 central daylight time, an experimental amateur -built, Debay Dragonfly Mark II, N25JD, owned and piloted by a private pilot, sustained substantial damage when it impacted trees and terrain near Flying Cloud Airport (FCM), Eden Prairie, Minnesota. The pilot reported a loss of engine power during initial climb from runway 18 (2,691 feet by 75 feet, asphalt). The personal flight was operating under the provisions of 14 CFR Part 91 without a flight plan. Visual meteorological conditions prevailed at the time of the accident. The pilot was seriously injured. The local flight was originating at the time of the accident.

The airplane incorporated a tandem wing configuration with a tail wheel type landing gear. The airplane was configured to seat two occupants in a side- by- side arrangement. The airframe utilized composite materials over a lightweight foam core. Power for the craft was provided by a Revmaster 2100D engine. This engine is a modified derivative of a Volkswagen automobile engine. The engine incorporated a dual electronic ignition system with two spark plugs per cylinder.

A report submitted by the pilot's mother on his behalf states that the pilot has no memory of the accident event. The written report was submitted about one month after the accident. During a telephone interview at a later

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date, the pilot stated that he had experienced a loss of engine power shortly after takeoff and was executing a forced landing when the airplane struck trees. He stated that he had aircraft control, but due to the loss of power, he was not able to make it back to the airport and executed the forced landing. The engine was equipped with a Revflow slide- type carburetor and the pilot stated that he had previous problems with the throttle slide sticking. He said that this problem had been resolved prior to the accident flight. The carburetor was not equipped with a carburetor heat box and induction air entered through a cowl opening straight to the carburetor. When asked what he thought may have caused the loss of engine power, the pilot stated that he felt the carburetor had something to do with the power loss. A search of the internet revealed that the pilot had documented, on a website, the refurbishment, and modifications made to the airplane since he purchased the airplane in January of 2003.

A representative of the engine /carburetor manufacturer was contacted via telephone. During the interview, the manufacturer 's representative stated that their records showed that the engine/carburetor was manufactured in July of 1991 and the engine serial number was 2639. The engine was a model R2100D with capacitive discharge ignition. The ignition system is crankshaft triggered and consists of an eight - pole permanent magnet alternator and four ignition coils. The representative also stated that the carburetor was not susceptible to carburetor icing because the slide type carburetor does not have a venturi.

A postaccident examination of the airplane was conducted by representatives from the Federal Aviation Administration. The location and conditions at the accident site prevented an in- depth on- scene examination of the airplane. A subsequent examination of the airplane was conducted after the airplane had been moved to an airplane hangar.

The airframe was extensively damaged during the impact. All of the major airframe components were located in the immediate vicinity of the accident site. The fuel tank still contained fuel. Control system continuity could not be determined due to the extent of the damage; however, no anomalies were found that could be attributed to a pre- impact defect of the control system.

The engine was examined and was able to be rotated. Valve train continuity was confirmed. Each cylinder produced "thumb compression" when the engine was rotated by hand. The engine incorporated an electronic dual ignition system. The ignition system was not tested. The linkages to the carburetor were damaged during the impact; however, no pre- impact defects could be found.

The weather reporting station located at the departure airport recorded the

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temperature and dewpoint at 2253 as 13 degrees Celsius and 7 degrees Celsius, respectively. A carburetor icing probability chart shows this to be in the range for serious icing at any power setting.