INNOVATIVE OFF-SITE MANUFACTURING · 2009-03-09 · JOINERY METAL FABRICATION BATHROOM PODS....

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INNOVATIVE OFF - SITE MANUFACTURING STONEWARE JOINERY METAL FABRICATION BATHROOM PODS

Transcript of INNOVATIVE OFF-SITE MANUFACTURING · 2009-03-09 · JOINERY METAL FABRICATION BATHROOM PODS....

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INNOVATIVEOFF-SITEMANUFACTURING

STONEWARE

JOINERY

METAL FABRICATION

BATHROOM PODS

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STONEWARE 0405JOINERY 06 07METAL FABRICATION 0809BATHROOM PODS 1015

PADDINGTONENCOMPASSINGBESPOKESTONEWARE, HIGHQUALITY JOINERY,ARCHITECTURALMETALWORK ANDBATHROOM PODPRODUCTION

Paddington have 15 years’ experience ofdesigning, building and supplying qualitysteel-framed bathroom pods to theconstruction industry, for both commercialand private developments.

Utilising our in-house expertise in design,procurement, manufacturing and logistics, we have successfully grown our business to such an extent that, in 2007, the operationwas moved to a new larger manufacturingfacility in North London.

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Our location is a significant benefit to ourclients, making visits to review the progressof their projects easy and convenient at any stage.

We happily welcome visitors and often runworkshops with interested parties to reviewthe benefits of off-site manufacture.

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STONEWAREQUALITYCONSTRUCTEDSTONE BATHROOMAND KITCHENWORK SURFACES

Paddington’s ability to combine technology with expertengineering and superior craftsmanship createsenduring surfaces of the highest quality. Through aworldwide supply network, Paddington source thefinest marble, granite, limestone and travertine fromthe best quarries in Europe and Asia, ensuring that we always meet our clients’ expectations.

Our Thibaut CNC edge profiling and wet polishingprocesses provide a high degree of versatility whichmeans we can handle bespoke customised projectsand fulfil our clients’ requirements with ease.

Paddington have brought together the naturalbeauty of stone and wood to create a stunningrange of bespoke handcrafted bathroom andkitchen furniture. We can customise any of ourunits and worktops to individual requirements.

We act on behalf of our clients to source andacquire materials and designs for specific projects.Our in-house procurement team has highlyspecialised knowledge and extensive experience in hotel FF&E and residential developments.

BATHROOM SURFACES

KITCHEN WORKTOPS

VANITY UNITS

SANITARY WARE

STONE FLOORING

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JOINERYFROM BESPOKE PIECES TOARCHITECTURAL INSTALLATIONS,FROM HAND-BUILT TRADITIONALCARPENTRY TO PRECISECONTEMPORARY WOODCRAFT

Paddington have been manufacturing joinery products for over 25 years, generatinga wealth of experience and skills. Using the very latest technology and equipment that provide the most efficient productiontechniques, our highly skilled craftspeopleproduce work of exceptional quality and toexacting standards.

Our training and apprenticeship schemes are highly regarded within the industry, anddemonstrate our commitment to continuingtraditional skills and quality standards.

Paddington have completed a wide range ofprojects for clients such as: Barratt, BellwayHomes, St George, Redrow Homes, GuinnessTrust, Thornsett Group, Mace, Byrne Estates,London & Newcastle, Ardmore, Bovis LendLease and Ramada Jarvis amongst others.

Paddington offer all the professionalassurance one would expect of a majormanufacturer, combined with individualattention. We work closely with each client’sdesign team to fully understand their practicalrequirements as well as their overall vision forthe project. Attention to detail is paramountand we always produce samples for clientapproval, ensuring that all modifications can be integrated before final sign off.

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METAL FABRICATIONA COMPLETE ENGINEERINGSERVICE FROM PROTOTYPETO PRODUCTION BATCHES

Paddington have been fabricating specialistmetalwork since 1988 and have matured into a strongly established manufacturer. Ourexperienced, certificated technicians operatefrom a state of the art, environmentally efficientfacility, using the most modern cutting, weldingand CAD processes available to deliver a quality,accurate and cost-effective service.

Paddington benefit from a total production audit trail ensuring supply chain and productionmanagement; such expertise guarantees clientsatisfaction and factory confidence. Paddington’sin-house design team and draughtspeople havethe ability to transform clients’ sketches intoworking drawings for approval and sign off, priorto manufacture. Consequently, we have been ableto skillfully translate many complex and intricatedesigns into architectural metal structures suchas balustrades and handrails, staircases,landings, fencing and gates, incorporating alltypes of floral and column decorative effects.

As with all of Paddington’s services, ourarchitectural metalwork service is of the veryhighest quality, with client satisfaction our mainpriority, as a result of which we have developed a loyal client base with regular repeat business.

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BATHROOM PODSCOVERING

ALL OF YOUROFF-SITE

MODULARREQUIREMENTS

Two of the most important requirements for anyconstruction project are programme and costcertainty. Construction site environments, wherethere may be difficulty with site access, security,limited supervision, health and safety concernsand changeable weather conditions, can make the control of labour costs, build time and qualityparticularly difficult.

By prefabricating the bathrooms and having them delivered to site at a pre-specified date, at an agreed cost and with quality assured,construction sites benefit hugely by removing the uncertainty of on-site construction.

Paddington manufactures bathroom pods in acontrolled factory environment, allowing absolutecontrol of quality, operatives and programme. Our ‘just in time’ philosophy means we producedifferent pod types exactly in sequence with clientrequirements, so eliminating unnecessary delays to the construction programme.

THE BENEFITS OF BATHROOM PODS

COST CERTAINTY

IN-BUILT QUALITY

PROGRAMME CERTAINTY

REDUCED REQUIREMENT FOR SKILLED LABOUR ANDSUPERVISION

REDUCED ON-SITE MATERIALREQUIREMENT

REDUCED WASTE

SECURITY

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BATHROOM PODSDESIGN PROCESSAND MANUFACTURING

As in most modern manufacturing facilities,Paddington utilises a production line methodology.Each pod is uniquely identified throughout theproduction process allowing for close controls to be applied and ensuring full traceability.

Pods are manufactured in sequence with thedelivery schedule and pass through a number of stages in which operations and quality arestrictly controlled.

A typical concern voiced when considering theuse of pods is the level of finish that may beexpected compared to traditionally producedbathrooms. At Paddington we work closely withdesigners, engineers and suppliers to producepods that, when installed, are indistinguishablefrom the highest finish levels and performance of any traditionally built bathroom.

Our engineers and designers work closely with theclient’s design team and architects to ensure thatthe client’s requirements are accurately representedin detailed manufacturing drawings, as well astaking account of practicalities to produce a podthat is functional and easy to maintain.

We also work closely with the construction and mechanical and electrical teams to facilitateinstallation and interfacing with the rest of theconstruction project.

As part of the design process, we recommendthat a prototype is produced prior to fullproduction sign-off. Normally, a prototype can be produced ready for viewing within eight weeksof placing the order.

In summary, we use our experience and expertiseto fully realise each client’s original design conceptin a pod that is practical and serviceable andaesthetically pleasing.

POD PRODUCTION STAGES

Steel frame assemblyPrecut galvanised steel sections areassembled to produce the basicframe including internal boxing out.

Internal fit outThe walls of the steel frame are linedand finished.

Plumbing and electrical services are fitted.

Furniture and fittings are attached.

TestingThe pods are fully tested andcertified for both plumbing andelectrical installations.

Final inspectionEach pod is individually checkedand signed-off prior to wrappingand despatch.

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BATHROOM PODSQUALITY CONTROLINSTALLATION ANDTRANSPORTATION

Paddington recognises that ensuring all our podsare manufactured to the highest quality standards is essential for a successful programme.The overriding benefit of utilising a productionline methodology within a controlled factoryenvironment is that it allows us to apply tried and tested quality controls throughout themanufacturing process.

PRODUCTION CONTROL CARDS

Each pod is uniquely identified and has its ownproduction control card throughout the process.This identifies and records the materials andprocesses that have been applied to the podduring each stage of manufacture.

SEQUENTIAL CONTROL

As each pod passes along the production line, the standard of work from the previous section is checked before any further work is undertaken.This ensures any errors are highlighted andcorrected before they can be compounded.

MECHANICAL & ELECTRICAL TESTING

All pods are fully tested and certified prior to final inspection.

FINAL INSPECTION

Each pod is fully checked for final finish andcompliance with testing procedures prior to wrapping.

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TRANSPORT & LOGISTICS

Prior to shipment, our pods are wrappedin heavy gauge plastic to protect themfrom the elements, both during transportand when on site.

The pods are designed to allowmovement by forklift or vertical crane.Once the pods have arrived on site wesupply specially designed jack-wheelsthat can be easily fitted to the pod. The wheels then allow the pods to be moved to their final position easilyand efficiently, requiring the minimumof clearance.

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Byrne House, Jeffreys Road, Brimsdown, Enfield,Middlesex, United Kingdom EN3 7UB

Telephone +44 (0)20 8344 6650 Fax +44 (0)20 8805 8968

www.paddingtonoffsite.com

Designed and produced by Red Door Limited. Printed using vegetable based inks and aqueous coating onto 50% recycled Satimat Green. Chlorine Free.