Innovative Digital Instrumentation For Geotechnical Monitoring · “Embedded Systems” ... Low...
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Innovative Digital InstrumentationFor Geotechnical Monitoring
Andrew HyettYieldPoint Inc.
ME/MO CONFERENCE“INNOVATIONS INMINING”
FEBRUARY 2005SUDBURY, ONTARIO.
www.yieldpoint.comwww.yieldpoint.com
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Conventional Geotechnical Instrumentation
Load cells PiezometersStrain Gauges
Data-loggers
• Expensive• Conservative design.• Retrievable deployment strategies• Designed for permanent civil structures
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Analog Sensors : LimitationsHigh Cost – especially for those products widely used in civil engineering
Reliability??(i) mV output susceptible to water ingress(ii) potentiometers poor survivability after blasting
Suspect Sensor Performance in dynamic mining scenarios
(i) vulnerable lead-wires. 1 channel /wire(ii) Money spent protecting leadwires
Esoteric analog data (V, mV, mA, Hz) needs to be converted into real world units
Today, 99% of geotechnical sensors are analog
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The Digital OpportunityBeyond Geotechnical field over last decade, design of instrumentation affected by two factors:
1. The ongoing revolution in computation and telecommunications
2. Explosion of sensor utilization in the automotive industry
A decade ago state-of-the-art sensing technology was largely confined to government, military and university laboratories. Today, low mass produced commercial components are the state-of-the-art.
More cost effective geotechnical sensors can be built using digital as opposed to analog technology
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Point 1. Ongoing revolution in computation
Micro-Controller (MCU)IBM - XT
Speed: 4.77 MHzRAM: 64kROM: 64kI/O: RS232 +Cost: UKP1000-1500
Speed: 20 MHzRAM: 1KROM: 8K FLASHI/O: UART (RS-232)Cost: $2-5
“Embedded Systems”
“Micro-computer on a chip”
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POINT 2: Transducers in Automobiles
5mm x 5mm
MEMS +/- 1.3g Accelerometer100µm
$10-25 (in Qty)
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Digital Sensors Architecture
Standard Output SignalReal World Units
+MCUTransducers
=2. 1.
+/-RF Transceiver
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-50
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0
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-0.75 -0.5 -0.25 0 0.25 0.5 0.75
Static Accel. (g)
Ang
le (a
rcde
g)
g deg
0.00 0.000.25 14.470.50 30.000.75 48.60
1. Units conversion:
Tilt (arcdeg) = asin (g )
MCU Tasks: Conversion + Filtering
2. Digital Signal Processing (DSP):
Take 10,000 readings over 2s period and average
• Reduce noise floor• Increase effective resolution
3. Output Signal
Transmit Standard Digital Output Signal
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TILT (Tilt, Inclination, and LevelingTechnology)
Biggest Opportunity: Seismic monitoring over mine communicationssystem. Low cost Digital wireless micro-seismic Systems (5kHz bandwidth)
Static Application:
Dual Axis TILT-SG sensor
Dynamic Application:
Range +/- 30 arcdeg. Res. 0.01arcdeg
• Sill Mat monitoring• Crown pillars• Brow monitoring• Roof monitoring
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DETECT - Digital Extensometer Technology using Eddy Current Transducers
DETECT-GMM DETECT-6EX
Measurement of movement around underground excavations is the most fundamental indicator of instability.
DETECT-CABLE<40% price of Pot. GMM <50% price of SMART MPBX Patents Pending
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y = 1.000xR2 = 1.000
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0 25 50 75 100 125
Displacement (mm)
Out
put V
alue
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0 25 50 75 100 125
Displacement (mm)
Erro
r (%
)
y = 1.0039xR2 = 0.9996
0
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0 25 50 75 100 125
Displacement (mm)
Out
put V
alue
(mm
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Displacement (mm)
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r (%
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MCU Task: 3. Linearity Correction
Lin. Spec.
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7 Reasons Why Digital Sensors are Better
1. Improved Accuracy (i.e. Linearity)2. Improved Reliability (e.g. non-contact)3. Output in Real World Units. All digital sensors
have standard readout signal.4. Output signal includes SensorID+ SensorType5. Many channels on a single wire.6. Simplified Low-cost Peripherals (e.g.Dataloggers)7. Simplified Data Transmission(ESG Seismic
System, MRS leaky feeder, El-Equip leaky feeder)8. Simpler Data Management
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Peripheral DevicesPeriperal devices communicate with digital sensors and display, store or transmit data
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SLUG – Sensor Logger for UnderGround
Key Points:
Simple:Parse data to memory
No Configuration:Recognizes sensor typePlug ‘n Play
Low power consumption:100 days at 1rdg/hr½ year at 1 rdg/day
Low Cost:20% (i.e. 80% less) cost analog data-loggers
SLUG
SLUG 4
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DESTINY RF SLAVE
DESTINY Digitally Enabled Sensor Transducer + Instrumentation Network by Yieldpoint
•10 RF channels between 433 and 434MHz• Open Air Range of 200m•9600 baud rate•Wired version: mulidrop RS485 enabled•Modbus ASCii Protocol•Ethernet Option also available
Cost Effective: compared with $1000’s spent protecting lead-wires
Network sensors + Interface with existing mine communications Infrastructure
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64 Sensors/512 Channels of Conventional Instrumentation over 1 seismic channel
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Data Management: MineScape
DATA IS ALREADY IN REAL WORLD UNITS• No need for transformations, temperature compensation• Feed data directly into structured Database• Monitor Trends in the data and compare with alert
thresholds• When alarms triggered e-mail alerts• FTP offending data to internet server (HTML + XML)• Data viewed by technicians, engineers, consultants
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MineScape: DataBase (not Spreadsheet) Oriented
Filter database by Date, Level and/or Location
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MineScape: 2. Installation
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MineScape: 3. Readings
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MineScape 4. Temporal Plot
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SensorSync - PalmOSSLUG Interface
MineScape: 8. Peripherals
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MinesCAPE: Configure Slug?
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DIGITAL GEOTECHNICAL SENSORS WITHIN THE DIGITAL MINE
Digital sensors are typical 40-60% less expensive than analog sensors with even bigger savings in overall cost.
Low cost peripheral devices integrate geotechnical sensors into the digital mine
Data transmission over leaky feeder (MRS, El Equip) or MAN (ethernet) is routine. E-mail alerts+ data uploaded to internet.
Data integrated with ESG seismic system
YieldPoint seeks mining operations to demonstrate Case Studies for this new exciting technology.