Inch - MOLDINO - The Edge To Innovation -|三菱日立 …...... ph 800 333 1514 | © 2015...
Transcript of Inch - MOLDINO - The Edge To Innovation -|三菱日立 …...... ph 800 333 1514 | © 2015...
114 © 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 51© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com20
IASR /ASRCutting ConditionsModular +Shank StylesInch
JX1045
JX1045
JX1045
JX1045
CY250
CY250
CY250
CY250
Ø 3/4" or 20mm 1" or 25mm
No. of Flutes 2 2
3D
3D-5D 5D-7D 7D
3D
3D-5D 5D-7D 7DGeneral Highspeed General Highspeed
Carbon SteelAlloy Steel30HRC
N(rpm) 2380 2860 2070 2070 1430 1910 2290 1650 1650 1140
Vc(sfm) 492 591 427 427 295 492 591 427 427 295
Vf(in/min) 150 225 130 98 45 120 180 104 78 36
fz(in/t) 0.031 0.039 0.031 0.024 0.016 0.031 0.039 0.031 0.024 0.016
doc(in) 0.031 0.024 0.024 0.020 0.012 0.031 0.024 0.024 0.020 0.016
woc(in) 0.591 0.591 0.591 0.591 0.591 0.787 0.787 0.787 0.787 0.787
Tool SteelAlloy Steel30-40HRC
N(rpm) 2070 2860 2070 2070 1430 1650 2290 1650 1650 1140
Vc(sfm) 427 591 427 427 295 427 591 427 427 295
Vf(in/min) 130 225 130 98 45 104 180 104 78 36
fz(in/t) 0.031 0.039 0.031 0.024 0.016 0.031 0.039 0.031 0.024 0.016
doc(in) 0.024 0.016 0.020 0.016 0.012 0.024 0.016 0.020 0.016 0.012
woc(in) 0.591 0.591 0.591 0.591 0.591 0.787 0.787 0.787 0.787 0.787
Tool SteelPre-hardened40-50HRC
N(rpm) 1430 2070 1430 1430 1430 1140 1650 1140 1140 1140
Vc(sfm) 295 427 295 295 295 295 427 295 295 295
Vf(in/min) 67 130 67 67 45 54 104 54 54 36
fz(in/t) 0.024 0.031 0.024 0.024 0.016 0.024 0.031 0.024 0.024 0.016
doc(in) 0.020 0.014 0.016 0.012 0.008 0.020 0.014 0.016 0.012 0.008
woc(in) 0.591 0.591 0.591 0.591 0.591 0.787 0.787 0.787 0.787 0.787
Cast Iron N(rpm) 2380 2860 2070 2070 1430 1910 2290 1650 1650 1140
Vc(sfm) 492 591 427 427 295 492 591 427 427 295
Vf(in/min) 150 225 130 98 45 120 180 104 78 36
fz(in/t) 0.031 0.039 0.031 0.024 0.016 0.031 0.039 0.031 0.024 0.016
doc(in) 0.039 0.031 0.031 0.024 0.020 0.039 0.031 0.031 0.024 0.020
woc(in) 0.591 0.591 0.591 0.591 0.591 0.787 0.787 0.787 0.787 0.787
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115© 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 52© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com 21
IASR /ASRCutting ConditionsModular +Shank StylesInch
JX1045
JX1045
JX1045
JX1045
CY250
CY250
CY250
CY250
Ø 1.25" or 32mm 1.50" or 40mmNo. of Flutes 2 3
3D3D-5D 5D-7D 7D
3D3D-5D 5D-7D 7DGeneral Highspeed General Highspeed
Carbon SteelAlloy Steel30HRC
N(rpm) 1490 1790 1290 1290 890 1190 1430 1030 1030 710
Vc(sfm) 492 591 427 427 295 492 591 427 427 295
Vf(in/min) 176 282 122 81 28 211 338 146 97 33
fz(in/t) 0.059 0.079 0.047 0.031 0.016 0.059 0.079 0.047 0.031 0.016
doc(in) 0.047 0.031 0.039 0.024 0.016 0.047 0.031 0.039 0.024 0.016
woc(in) 0.866 0.866 0.866 0.866 0.866 1.102 1.102 1.102 1.102 1.102
Tool SteelAlloy Steel30-40HRC
N(rpm) 1290 1790 1290 1290 890 1030 1430 1030 1030 710
Vc(sfm) 427 591 427 427 295 427 591 427 427 295
Vf(in/min) 122 211 102 61 28 146 253 122 73 33
fz(in/t) 0.047 0.059 0.039 0.024 0.016 0.047 0.059 0.039 0.024 0.016
doc(in) 0.039 0.024 0.031 0.024 0.016 0.039 0.024 0.031 0.024 0.016
woc(in) 0.866 0.866 0.866 0.866 0.866 1.102 1.102 1.102 1.102 1.102
Tool SteelPre-hardened40-50HRC
N(rpm) 890 1290 890 890 890 710 1030 710 710 710
Vc(sfm) 295 427 295 295 295 295 427 295 295 295
Vf(in/min) 56 102 42 42 28 67 122 50 50 33
fz(in/t) 0.031 0.039 0.024 0.024 0.016 0.031 0.039 0.024 0.024 0.016
doc(in) 0.031 0.024 0.024 0.020 0.012 0.031 0.024 0.024 0.020 0.012
woc(in) 0.866 0.866 0.866 0.866 0.866 1.102 1.102 1.102 1.102 1.102
Cast Iron N(rpm) 1490 1790 1290 1290 890 1190 1430 1030 1030 710
Vc(sfm) 492 591 427 427 295 492 591 427 427 295
Vf(in/min) 176 282 122 81 28 211 338 146 97 33
fz(in/t) 0.059 0.079 0.047 0.031 0.016 0.059 0.079 0.047 0.031 0.016
doc(in) 0.059 0.047 0.039 0.024 0.016 0.059 0.047 0.039 0.024 0.016
woc(in) 0.866 0.866 0.866 0.866 0.866 1.102 1.102 1.102 1.102 1.102
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116 © 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 53© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com22
IASR /ASRCutting ConditionsFace Mill StyleInch
JX1045
JX1045
JX1045
JX1045
CY250
CY250
CY250
CY250
Ø 2" or 50mm 2.5" or 63mm
No. of Flutes 4 4
3D
3D-5D 5D-7D 7D
3D
3D-5D 5D-7D 7DGeneral Highspeed General Highspeed
Carbon SteelAlloy Steel30HRC
N(rpm) 950 1140 820 820 570 750 900 650 650 450
Vc(sfm) 492 591 427 427 295 492 591 427 427 295
Vf(in/min) 224 359 155 103 36 177 283 123 82 28
fz(in/t) 0.059 0.079 0.047 0.031 0.016 0.059 0.079 0.047 0.031 0.016
doc(in) 0.059 0.047 0.039 0.024 0.016 0.059 0.047 0.039 0.024 0.016
woc(in) 1.378 1.378 1.378 1.378 1.378 1.772 1.772 1.772 1.772 1.772
Tool SteelAlloy Steel30-40HRC
N(rpm) 820 1140 820 820 570 650 900 650 650 450
Vc(sfm) 427 591 427 427 295 427 591 427 427 295
Vf(in/min) 129 215 129 77 36 102 170 102 61 28
fz(in/t) 0.039 0.047 0.039 0.024 0.016 0.039 0.047 0.039 0.024 0.016
doc(in) 0.059 0.047 0.031 0.024 0.016 0.059 0.047 0.031 0.024 0.016
woc(in) 1.378 1.378 1.378 1.378 1.378 1.772 1.772 1.772 1.772 1.772
Tool SteelPre-hardened40-50HRC
N(rpm) 570 820 570 570 570 450 650 450 450 450
Vc(sfm) 295 427 295 295 295 295 427 295 295 295
Vf(in/min) 72 129 54 54 36 57 102 43 43 28
fz(in/t) 0.031 0.039 0.024 0.024 0.016 0.031 0.039 0.024 0.024 0.016
doc(in) 0.031 0.024 0.024 0.020 0.012 0.031 0.024 0.024 0.020 0.012
woc(in) 1.378 1.378 1.378 1.378 1.378 1.772 1.772 1.772 1.772 1.772
Cast Iron N(rpm) 950 1140 820 820 570 750 900 650 650 450
Vc(sfm) 492 591 427 427 295 492 591 427 427 295
Vf(in/min) 224 359 155 103 36 177 283 123 82 28
fz(in/t) 0.059 0.079 0.047 0.031 0.016 0.059 0.079 0.047 0.031 0.016
doc(in) 0.079 0.079 0.039 0.024 0.016 0.079 0.079 0.039 0.024 0.016
woc(in) 1.378 1.378 1.378 1.378 1.378 1.772 1.772 1.772 1.772 1.772
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117© 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 54© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com 23
IASR /ASRCutting ConditionsFace Mill StyleInch
JX1045
JX1045
JX1045
JX1045
CY250
CY250
CY250
CY250
Ø 3" or 80mm 4" or 100mm
No. of Flutes 5 6
3D
3D-5D
3D
3D-5DGeneral Highspeed General Highspeed
Carbon SteelAlloy Steel30HRC
N(rpm) 590 710 510 470 570 410
Vc(sfm) 492 591 427 492 591 427
Vf(in/min) 174 280 120 167 269 116
fz(in/t) 0.059 0.079 0.047 0.059 0.079 0.047
doc(in) 0.059 0.047 0.039 0.059 0.047 0.039
woc(in) 2.205 2.205 2.205 2.756 2.756 2.756
Tool SteelAlloy Steel30-40HRC
N(rpm) 510 710 510 410 570 410
Vc(sfm) 427 591 427 427 591 427
Vf(in/min) 100 168 100 97 161 97
fz(in/t) 0.039 0.047 0.039 0.039 0.047 0.039
doc(in) 0.059 0.047 0.031 0.059 0.047 0.031
woc(in) 2.205 2.205 2.205 2.756 2.756 2.756
Tool SteelPre-hardened40-50HRC
N(rpm) 350 510 350 280 410 280
Vc(sfm) 295 427 295 295 427 295
Vf(in/min) 55 100 41 53 97 39
fz(in/t) 0.031 0.039 0.024 0.031 0.039 0.024
doc(in) 0.031 0.024 0.024 0.031 0.024 0.024
woc(in) 2.205 2.205 2.205 2.756 2.756 2.756
Cast Iron N(rpm) 590 710 510 470 570 410
Vc(sfm) 492 591 427 492 591 427
Vf(in/min) 174 280 120 167 269 116
fz(in/t) 0.059 0.079 0.047 0.059 0.079 0.047
doc(in) 0.079 0.079 0.039 0.079 0.079 0.039
woc(in) 2.205 2.205 2.205 2.756 2.756 2.756
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118 © 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 55© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com24
IASR /ASRCutting ConditionsModular +Shank StylesMetric
JX1045
JX1045
JX1045
JX1045
CY250
CY250
CY250
CY250
Ø 3/4" or 20mm 1" or 25mm
No. of Flutes 2 2
3D
3D-5D 5D-7D 7D
3D
3D-5D 5D-7D 7DGeneral Highspeed General Highspeed
Carbon SteelAlloy Steel30HRC
N(rpm) 2380 2860 2070 2070 1430 1910 2290 1650 1650 1140
Vc(m/min) 150 180 130 130 90 150 180 130 130 90
Vf(mm/min) 3800 5720 3310 2480 1140 3050 4580 2640 1980 910
fz(mm/t) 0.80 1.00 0.80 0.60 0.40 0.80 1.00 0.80 0.60 0.40
doc(mm) 0.8 0.6 0.6 0.5 0.3 0.8 0.6 0.6 0.5 0.4
woc(mm) 15 15 15 15 15 20 20 20 20 20
Tool SteelAlloy Steel30-40HRC
N(rpm) 2070 2860 2070 2070 1430 1650 2290 1650 1650 1140
Vc(m/min) 130 180 130 130 90 130 180 130 130 90
Vf(mm/min) 3310 5720 3310 2480 1140 2640 4580 2640 1980 910
fz(mm/t) 0.80 1.00 0.80 0.60 0.40 0.80 1.00 0.80 0.60 0.40
doc(mm) 0.6 0.4 0.5 0.4 0.3 0.6 0.4 0.5 0.4 0.3
woc(mm) 15 15 15 15 15 20 20 20 20 20
Tool SteelPre-hardened40-50HRC
N(rpm) 1430 2070 1430 1430 1430 1140 1650 1140 1140 1140
Vc(m/min) 90 130 90 90 90 90 130 90 90 90
Vf(mm/min) 1710 3310 1710 1710 1140 1360 2640 1360 1360 910
fz(mm/t) 0.60 0.80 0.60 0.60 0.40 0.60 0.80 0.60 0.60 0.40
doc(mm) 0.5 0.35 0.4 0.3 0.2 0.5 0.35 0.4 0.3 0.2
woc(mm) 15 15 15 15 15 20 20 20 20 20
Cast Iron N(rpm) 2380 2860 2070 2070 1430 1910 2290 1650 1650 1140
Vc(m/min) 150 180 130 130 90 150 180 130 130 90
Vf(mm/min) 3800 5720 3310 2480 1140 3050 4580 2640 1980 910
fz(mm/t) 0.80 1.00 0.80 0.60 0.40 0.80 1.00 0.80 0.60 0.40
doc(mm) 1 0.8 0.8 0.6 0.5 1 0.8 0.8 0.6 0.5
woc(mm) 15 15 15 15 15 20 20 20 20 20
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119© 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 56© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com 25
IASR /ASRCutting ConditionsModular +Shank StylesMetric
JX1045
JX1045
JX1045
JX1045
CY250
CY250
CY250
CY250
Ø 1.25" or 32mm 1.50" or 40mmNo. of Flutes 2 3
3D3D-5D 5D-7D 7D
3D3D-5D 5D-7D 7DGeneral Highspeed General Highspeed
Carbon SteelAlloy Steel30HRC
N(rpm) 1490 1790 1290 1290 890 1190 1430 1030 1030 710
Vc(m/min) 150 180 130 130 90 150 180 130 130 90
Vf(mm/min) 4470 7160 3090 2060 710 5350 8580 3700 2470 850
fz(mm/t) 1.50 2.00 1.20 0.80 0.40 1.50 2.00 1.20 0.80 0.40
doc(mm) 1.2 0.8 1 0.6 0.4 1.2 0.8 1 0.6 0.4
woc(mm) 22 22 22 22 22 28 28 28 28 28
Tool SteelAlloy Steel30-40HRC
N(rpm) 1290 1790 1290 1290 890 1030 1430 1030 1030 710
Vc(m/min) 130 180 130 130 90 130 180 130 130 90
Vf(mm/min) 3090 5370 2580 1540 710 3700 6430 3090 1850 850
fz(mm/t) 1.20 1.50 1.00 0.60 0.40 1.20 1.50 1.00 0.60 0.40
doc(mm) 1 0.6 0.8 0.6 0.4 1 0.6 0.8 0.6 0.4
woc(mm) 22 22 22 22 22 28 28 28 28 28
Tool SteelPre-hardened40-50HRC
N(rpm) 890 1290 890 890 890 710 1030 710 710 710
Vc(m/min) 90 130 90 90 90 90 130 90 90 90
Vf(mm/min) 1420 2580 1060 1060 710 1700 3090 1270 1270 850
fz(mm/t) 0.80 1.00 0.60 0.60 0.40 0.80 1.00 0.60 0.60 0.40
doc(mm) 0.8 0.6 0.6 0.5 0.3 0.8 0.6 0.6 0.5 0.3
woc(mm) 22 22 22 22 22 28 28 28 28 28
Cast Iron N(rpm) 1490 1790 1290 1290 890 1190 1430 1030 1030 710
Vc(m/min) 150 180 130 130 90 150 180 130 130 90
Vf(mm/min) 4470 7160 3090 2060 710 5350 8580 3700 2470 850
fz(mm/t) 1.50 2.00 1.20 0.80 0.40 1.50 2.00 1.20 0.80 0.40
doc(mm) 1.5 1.2 1 0.6 0.4 1.5 1.2 1 0.6 0.4
woc(mm) 22 22 22 22 22 28 28 28 28 28
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120 © 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 57© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com26
IASR /ASRCutting ConditionsFace Mill StyleMetric
JX1045
JX1045
JX1045
JX1045
CY250
CY250
CY250
CY250
Ø 2" or 50mm 2.5" or 63mm
No. of Flutes 4 4
3D
3D-5D 5D-7D 7D
3D
3D-5D 5D-7D 7DGeneral Highspeed General Highspeed
Carbon SteelAlloy Steel30HRC
N(rpm) 950 1140 820 820 570 750 900 650 650 450
Vc(m/min) 150 180 130 130 90 150 180 130 130 90
Vf(mm/min) 5700 9120 3930 2620 910 4500 7200 3120 2080 720
fz(mm/t) 1.50 2.00 1.20 0.80 0.40 1.50 2.00 1.20 0.80 0.40
doc(mm) 1.5 1.2 1 0.6 0.4 1.5 1.2 1 0.6 0.4
woc(mm) 35 35 35 35 35 45 45 45 45 45
Tool SteelAlloy Steel30-40HRC
N(rpm) 820 1140 820 820 570 650 900 650 650 450
Vc(m/min) 130 180 130 130 90 130 180 130 130 90
Vf(mm/min) 3280 5470 3280 1960 910 2600 4320 2600 1560 720
fz(mm/t) 1.00 1.20 1.00 0.60 0.40 1.00 1.20 1.00 0.60 0.40
doc(mm) 1.5 1.2 0.8 0.6 0.4 1.5 1.2 0.8 0.6 0.4
woc(mm) 35 35 35 35 35 45 45 45 45 45
Tool SteelPre-hardened40-50HRC
N(rpm) 570 820 570 570 570 450 650 450 450 450
Vc(m/min) 90 130 90 90 90 90 130 90 90 90
Vf(mm/min) 1820 3280 1360 1360 910 1440 2600 1080 1080 720
fz(mm/t) 0.80 1.00 0.60 0.60 0.40 0.80 1.00 0.60 0.60 0.40
doc(mm) 0.8 0.6 0.6 0.5 0.3 0.8 0.6 0.6 0.5 0.3
woc(mm) 35 35 35 35 35 45 45 45 45 45
Cast Iron N(rpm) 950 1140 820 820 570 750 900 650 650 450
Vc(m/min) 150 180 130 130 90 150 180 130 130 90
Vf(mm/min) 5700 9120 3930 2620 910 4500 7200 3120 2080 720
fz(mm/t) 1.50 2.00 1.20 0.80 0.40 1.50 2.00 1.20 0.80 0.40
doc(mm) 2 2 1 0.6 0.4 2 2 1 0.6 0.4
woc(mm) 35 35 35 35 35 45 45 45 45 45
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121© 2015 Mitsubishi Hitachi Tool Engineering, Ltd.© 2013 Hitachi Tool Engineering, Ltd. | ph 800 333 1514 | www.hitachitoolusa.com 58© 2013 Hitachi Tool Engineering USA | ph 800 333 1514 | www.hitachitoolusa.com 27
IASR /ASRCutting ConditionsFace Mill StyleMetric
JX1045
JX1045
JX1045
JX1045
CY250
CY250
CY250
CY250
Ø 3" or 80mm 4" or 100mmNo. of Flutes 5 6
3D
3D-5D
3D
3D-5DGeneral Highspeed General Highspeed
Carbon SteelAlloy Steel30HRC
N(rpm) 590 710 510 470 570 410
Vc(m/min) 150 180 130 150 180 130
Vf(mm/min) 4420 7100 3060 4230 6840 2950
fz(mm/t) 1.50 2.00 1.20 1.50 2.00 1.20
doc(mm) 1.5 1.2 1 1.5 1.2 1
woc(mm) 56 56 56 70 70 70
Tool SteelAlloy Steel30-40HRC
N(rpm) 510 710 510 410 570 410
Vc(m/min) 130 180 130 130 180 130
Vf(mm/min) 2550 4260 2550 2460 4100 2460
fz(mm/t) 1.00 1.20 1.00 1.00 1.20 1.00
doc(mm) 1.5 1.2 0.8 1.5 1.2 0.8
woc(mm) 56 56 56 70 70 70
Tool SteelPre-hardened40-50HRC
N(rpm) 350 510 350 280 410 280
Vc(m/min) 90 130 90 90 130 90
Vf(mm/min) 1400 2550 1050 1340 2460 1000
fz(mm/t) 0.80 1.00 0.60 0.80 1.00 0.60
doc(mm) 0.8 0.6 0.6 0.8 0.6 0.6
woc(mm) 56 56 56 70 70 70
Cast Iron N(rpm) 590 710 510 470 570 410
Vc(m/min) 150 180 130 150 180 130
Vf(mm/min) 4420 7100 3060 4230 6840 2950
fz(mm/t) 1.50 2.00 1.20 1.50 2.00 1.20
doc(mm) 2 2 1 2 2 1
woc(mm) 56 56 56 70 70 70JS4045
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